CN103056178A - Punching mechanism for extrusion of double-acting aluminum extruder - Google Patents
Punching mechanism for extrusion of double-acting aluminum extruder Download PDFInfo
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- CN103056178A CN103056178A CN201210590567XA CN201210590567A CN103056178A CN 103056178 A CN103056178 A CN 103056178A CN 201210590567X A CN201210590567X A CN 201210590567XA CN 201210590567 A CN201210590567 A CN 201210590567A CN 103056178 A CN103056178 A CN 103056178A
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Abstract
The invention relates to a punching mechanism for extrusion of a double-acting aluminum extruder. The punching mechanism is characterized in that the punching mechanism adopts an external prestress framework type structure and comprises a punching stand (3), a punching moving beam (4), a punching main cylinder (1), a punching side cylinder (2) and a punching connecting rod system (5), wherein the punching stand (3) is connected with a rear beam (10) of the extruder; the punching main cylinder (1) and the punching side cylinder (2) are connected with the punching moving beam (4); the tail end of the punching connecting rod system (5) is mounted on the punching moving beam (4); and the front end of the punching connecting rod system (5) penetrates through the main cylinder (1), a main plunger (9) and an extrusion rod (15). The punching mechanism is applied to an extra-heavy type extruding device, and thus the quickness of the operation of a punching system of the extra-heavy type extruding machine is realized and the positioning precision of a fixing needle is increased; and energy consumption is reduced when a bottle needle is extruded.
Description
Technical field
The invention belongs to field of metallurgical equipment, is a kind of new construction of aluminium extruding machine perforation system, mainly the punch block mechanism of a kind of two moving aluminium extruding machine extruding in the two moving aluminium extruding machine extrusion processes of the applicable above superduty of 200 MN.
Background technology
The maximum tonnage of at present domestic existing two moving aluminium extruding machines is the two moving aluminium extruding machines of 150MN, adopt built-in perforation system, and the two moving aluminium extruding machines of 125MN, also adopt built-in perforation system more, built-in perforation system locking pin positioning accuracy is poor, it is large to be applied to bottle needle construction energy loss, and the speed of service is low; For the extruder more than 200 MN, these shortcomings are more remarkable.
Summary of the invention
The object of the invention provides a kind of punch block mechanism of two moving aluminium extruding machine extruding, and the superduty pressurizing unit that it applies to realize the rapidity that superduty extruding machine punching system moves, and it is high to improve the locking pin positioning accuracy, has reduced energy consumption during the extruding of bottle pin.
Technical scheme of the present invention provides a kind of punch block mechanism of two moving aluminium extruding machine extruding, it is characterized in that: it adopts external prestressed frame formula structure, and it comprises perforation frame, moving crosshead, perforation master cylinder, perforation side cylinder and perforation push and pull system part, the perforation frame is connected with the extruder back rest, the perforation master cylinder is connected with moving crosshead with perforation side cylinder, perforation push and pull system end is installed on the moving crosshead, and perforation push and pull system front end passes master cylinder, main plunger, pressure ram.
Described perforation master cylinder, perforation side cylinder are fixedly connected with moving crosshead one end by the perforation frame respectively, and the moving crosshead other end links to each other with the perforation push and pull system; The perforation push and pull system comprise decide pin nut, core pin, pecker contiguous block, perforation needle stand, guiding needle stand, pecker connects and composes core pin and pecker contiguous block employing floating connection mode successively; The perforation push and pull system is passed master cylinder, main plunger and pressure ram master cylinder and is fixed on the extruder back rest, and the perforation frame also is connected with the extruder back rest, and main plunger slides in master cylinder, and main plunger is fixedly connected with pressure ram.
Described punch block mechanism comprise perforation master cylinder and two a perforation side cylinder totally three drive oil cylinders, wherein driven by two perforation side cylinders during the punch block mechanism backhaul.
Described punch block mechanism can be decided pin nut realization machinery by adjusting and decide pin, and capable of regulating calibrating strap length.
Characteristics of the present invention are: because the punch block mechanism of this two moving aluminium extruding machine extruding, when its punch block mechanism is worked, perforation master cylinder and two perforation side cylinders drive moving crosshead and move forward, and moving crosshead drives coupled core pin system and advances, and finishes corresponding extrusion process.When carrying out servo-actuated pin extrusion process, the perforation push and pull system together moves forward with the pressure ram of master cylinder under the driving of perforation system; When being fixed the pin extrusion process, the core pin system advances, and makes to decide the pin nut and hold out against in the master cylinder rear end, realizes that machinery decide pin, and master cylinder, main plunger driving pressure ram extruded aluminium ingot blank are finished the locking pin extrusion process afterwards.During the perforation system backhaul, driven by two perforation side cylinders, drive moving crosshead and the backhaul of core pin system.For adopting the floating connection mode, so that in extrusion process, the perforation push and pull system can not exert an influence to the perforation needle stand of front end, pecker etc., guarantees the concentricity of tubing between the perforation core pin of push and pull system and the needle stand.Thereby realize the rapidity of superduty extruding machine punching system operation, and it is high to improve the locking pin positioning accuracy, has reduced energy consumption during the extruding of bottle pin.
Description of drawings
The invention will be further described below in conjunction with example figure.
Fig. 1 is the structural representation of the embodiment of the invention;
Among the figure, the master cylinder of 1. boring a hole; 2. perforation side cylinder; 3. perforation frame; 4. moving crosshead; 5. perforation push and pull system; 6. decide the pin nut; 7. perforation connecting rod; 8. master cylinder; 9. main plunger; 10. the back rest; 11. pecker contiguous block; 12. perforation needle stand; 13. guiding needle stand; 14. pecker; 15. pressure ram.
The specific embodiment
The punch block mechanism of this two moving aluminium extruding machine extruding, it adopts the punch block mechanism of external prestressed frame formula structure, comprise perforation frame, moving crosshead, perforation master cylinder, perforation side cylinder and perforation push and pull system part, the perforation frame is connected with the extruder back rest, the perforation master cylinder is connected with moving crosshead with perforation side cylinder, perforation push and pull system end is installed on the moving crosshead, and front end passes the parts such as master cylinder, main plunger, pressure ram.Punch block mechanism can be decided pin nut realization machinery by adjusting and decide pin, and capable of regulating calibrating strap length.The perforation frame is prestressed structure, and punch block mechanism comprises a master cylinder, two side cylinders totally three drive oil cylinders, wherein driven by two side cylinders during the punch block mechanism backhaul.
As shown in Figure 1, adopt the punch block mechanism of external prestressed frame formula structure to be installed in the extruder back rest 10 rear portions, extruder is that known device is not described in detail here.The perforation master cylinder 1 of punch block mechanism, perforation side cylinder 2 are fixedly connected with moving crosshead 4 one ends by perforation frame 3 respectively, and moving crosshead 4 other ends link to each other with perforation push and pull system 5.Perforation push and pull system 5 comprise decide pin nut 6, core pin 7, pecker contiguous block 11, perforation needle stand 12, guiding needle stand 13, pecker 14 connects and composes successively, core pin 7 adopts the floating connection mode with pecker contiguous block 11, and floating connection is that industry known technology is not described in detail here.Perforation push and pull system 5 is passed master cylinder 8, main plunger 9 and pressure ram 15.Master cylinder 8 is fixed on the extruder back rest 10, and perforation frame 3 also is connected with the extruder back rest 10, and main plunger 9 is in 8 li slips of master cylinder, and main plunger 9 is fixedly connected with pressure ram 15.Master cylinder 8 is the master cylinder of extruder.
Piercing process is divided into servo-actuated pin extrusion process and locking pin extrusion process, they all are known technologies, the seamless tubular goods inner surface quality of locking pin technique extruding is good, but it is not high that present locking pin is decided the pin precision, cause inner surface quality relatively poor, after adopting the punch block mechanism of the two moving aluminium extruding machines extruding of the present invention, the machinery of this mechanism decide pin and can be improved locking pin and decide the pin precision, raising internal surface of pipe quality.
In the servo-actuated pin extrusion process, perforation master cylinder 1 and the side cylinder 2 of boring a hole drive moving crossheads 4 drive perforation push and pull system 5 and move forward, and simultaneously hydraulic oil injection master cylinder 8 drives main plungers 9 and pressure ram 15 together moves forward extrusion billet.In the locking pin extrusion process, perforation master cylinder 1 and perforation side cylinder 2 at first drive moving crosshead 4 drive perforation push and pull system 5 and move forward, and hold out against in master cylinder 8 rear ends until decide pin nut 6, afterwards, master cylinder 8 drives main plunger 9 and pressure ram 15 moves forward, and extrusion billet is made extruded product.After finishing corresponding extrusion process, drive moving crosshead 4 by perforation side cylinder 2,5 backhauls arrive the perforation system initial position with the perforation push and pull system to drive perforation master cylinder 1.The punch block mechanism of the two moving aluminium extruding machine extruding of the present invention's design both can be applied to servo-actuated pin extrusion process, also adapted to and the locking pin extrusion process, and its order ground all is in order to improve the locking pin positioning accuracy.Described punch block mechanism can be decided pin nut 6 realization machineries by adjusting and decide pin, and capable of regulating calibrating strap length.
During punch block mechanism work, a perforation master cylinder and two perforation side cylinders drive moving crosshead and move forward, and moving crosshead drives coupled core pin system and advances, and finishes corresponding extrusion process.When carrying out servo-actuated pin extrusion process, the perforation push and pull system together moves forward with the pressure ram of master cylinder under the driving of punch block mechanism; When being fixed the pin extrusion process, the core pin system advances, and makes to decide the pin nut and hold out against in the master cylinder rear end, realizes that machinery decide pin, and master cylinder, main plunger driving pressure ram extruded aluminium ingot blank are finished the locking pin extrusion process afterwards.During the perforation system backhaul, driven by two perforation side cylinders, drive moving crosshead and the backhaul of core pin system.
Adopted the floating connection mode between the perforation perforation connecting rod 7 of push and pull system 5 and the pecker contiguous block 11, so that in extrusion process, can be because of the concentricitys that make pecker 14 off-centre affect tubing that are connected between perforation connecting rod 7 and the pecker contiguous block 11.
The parts that present embodiment is not described in detail and structure belong to well-known components and common structure or the conventional means of the industry, here not one by one narration.
Claims (4)
1. the punch block mechanism of two moving aluminium extruding machines extruding, it is characterized in that: it adopts external prestressed frame formula structure, and it comprises perforation frame (3), moving crosshead (4), perforation master cylinder (1), perforation side cylinder (2) and perforation push and pull system (5) part, perforation frame (3) is connected with the extruder back rest (10), perforation master cylinder (1) is connected with moving crosshead (4) with perforation side cylinder (2), perforation push and pull system (5) end is installed on the moving crosshead (4), and perforation push and pull system (5) front end passes master cylinder (1), main plunger (9), pressure ram (15).
2. the punch block mechanism of two moving aluminium extruding machine extruding according to claim 1, it is characterized in that: described perforation master cylinder (1), perforation side cylinder (2) are fixedly connected with moving crosshead (4) one ends by perforation frame (3) respectively, and moving crosshead (4) other end links to each other with perforation push and pull system (5); Perforation push and pull system (5) comprise decide pin nut (6), core pin (7), pecker contiguous block (11), perforation needle stand (12), guiding needle stand (13), pecker (14) connects and composes successively, core pin (7) adopts the floating connection mode with pecker contiguous block (11); Perforation push and pull system (5) is passed master cylinder (8), main plunger (9) and pressure ram (15) master cylinder (8) and is fixed on the extruder back rest (10), perforation frame (3) also is connected with the extruder back rest (10), main plunger (9) is in the inner slip of master cylinder (8), and main plunger (9) is fixedly connected with pressure ram (15).
3. the punch block mechanism of two moving aluminium extruding machine extruding according to claim 1, it is characterized in that: described punch block mechanism comprise perforation master cylinder (1) and two perforation side cylinders (2) totally three drive oil cylinders, wherein during the punch block mechanism backhaul by two perforation side cylinders (2) drivings.
4. the punch block mechanism of two moving aluminium extruding machine extruding according to claim 1 is characterized in that: described punch block mechanism can decide pin nut (6) and realize mechanically deciding pin by regulating, and capable of regulating calibrating strap length.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210590567.XA CN103056178B (en) | 2012-12-31 | 2012-12-31 | Punching mechanism for extrusion of double-acting aluminum extruder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210590567.XA CN103056178B (en) | 2012-12-31 | 2012-12-31 | Punching mechanism for extrusion of double-acting aluminum extruder |
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| CN103056178A true CN103056178A (en) | 2013-04-24 |
| CN103056178B CN103056178B (en) | 2014-07-02 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880305A (en) * | 2016-04-11 | 2016-08-24 | 中国重型机械研究院股份公司 | Main machine structure of super-heavy double-action extruding machine |
| CN106903250A (en) * | 2017-02-17 | 2017-06-30 | 清华大学 | One kind perforation press |
| CN107499551A (en) * | 2017-08-25 | 2017-12-22 | 佛山建邦机械有限公司 | A kind of ceramic plunger filling apparatus of double-rod cylinder control |
| CN108787774A (en) * | 2018-03-23 | 2018-11-13 | 中国重型机械研究院股份公司 | A kind of hydrostatic extruder and pressing method of wire wrapped |
| CN110142307A (en) * | 2019-06-14 | 2019-08-20 | 佛山市南海衡达机械制造有限公司 | A kind of horizontal aluminum section extruder |
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| JPH08281318A (en) * | 1995-04-13 | 1996-10-29 | Furukawa Electric Co Ltd:The | Double-acting extruding press |
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| CN2590684Y (en) * | 2002-09-28 | 2003-12-10 | 张修基 | Oil pressure double-acting aluminium section extrusion machine |
| CN201338018Y (en) * | 2008-12-31 | 2009-11-04 | 中国重型机械研究院 | Double-acting reverse aluminum and aluminum alloy extrusion device |
| CN202097291U (en) * | 2011-05-03 | 2012-01-04 | 天津天海同步科技股份有限公司 | Clutch hub-type parts cold-working forming mold |
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- 2012-12-31 CN CN201210590567.XA patent/CN103056178B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH08281318A (en) * | 1995-04-13 | 1996-10-29 | Furukawa Electric Co Ltd:The | Double-acting extruding press |
| CN2542356Y (en) * | 2002-04-17 | 2003-04-02 | 机械工业部西安重型机械研究所 | Hydraulic fixing pin extrusion punching device of double-action extruder |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880305A (en) * | 2016-04-11 | 2016-08-24 | 中国重型机械研究院股份公司 | Main machine structure of super-heavy double-action extruding machine |
| CN105880305B (en) * | 2016-04-11 | 2017-10-10 | 中国重型机械研究院股份公司 | Superduty double-acting extruding machine main machine structure |
| CN106903250A (en) * | 2017-02-17 | 2017-06-30 | 清华大学 | One kind perforation press |
| CN106903250B (en) * | 2017-02-17 | 2018-08-28 | 清华大学 | A kind of perforation press |
| CN107499551A (en) * | 2017-08-25 | 2017-12-22 | 佛山建邦机械有限公司 | A kind of ceramic plunger filling apparatus of double-rod cylinder control |
| CN108787774A (en) * | 2018-03-23 | 2018-11-13 | 中国重型机械研究院股份公司 | A kind of hydrostatic extruder and pressing method of wire wrapped |
| CN110142307A (en) * | 2019-06-14 | 2019-08-20 | 佛山市南海衡达机械制造有限公司 | A kind of horizontal aluminum section extruder |
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| CN103056178B (en) | 2014-07-02 |
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