CN103056132A - Automatic cleaning device of insulator for artificial contamination test - Google Patents

Automatic cleaning device of insulator for artificial contamination test Download PDF

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Publication number
CN103056132A
CN103056132A CN2012105647273A CN201210564727A CN103056132A CN 103056132 A CN103056132 A CN 103056132A CN 2012105647273 A CN2012105647273 A CN 2012105647273A CN 201210564727 A CN201210564727 A CN 201210564727A CN 103056132 A CN103056132 A CN 103056132A
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CN
China
Prior art keywords
water pipe
insulator
cleaning
automatic flushing
artificial pollution
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Application number
CN2012105647273A
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Chinese (zh)
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CN103056132B (en
Inventor
徐涛
刘琴
万小东
许佐明
南敬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
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State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
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Application filed by State Grid Corp of China SGCC, China Electric Power Research Institute Co Ltd CEPRI filed Critical State Grid Corp of China SGCC
Priority to CN201210564727.3A priority Critical patent/CN103056132B/en
Publication of CN103056132A publication Critical patent/CN103056132A/en
Application granted granted Critical
Publication of CN103056132B publication Critical patent/CN103056132B/en
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Abstract

The invention provides an automatic cleaning device of an insulator for an artificial contamination test. The automatic cleaning device of the insulator for the artificial contamination test comprises a conveying mechanism, a water draining mechanism and a moving mechanism, wherein the bilateral sides of the conveying mechanism are provided with cleaning mechanisms and the water draining mechanism and the moving mechanism are arranged under the cleaning mechanisms. Under the dual function of the washing of high pressure water and long row brushes, the purpose of cleaning contaminants on the surface of the insulator is achieved through a conveying belt. Compared with the traditional method of cleaning the insulator manually, the automatic cleaning device of the insulator for the artificial contamination test has the advantages of having the function of automatically cleaning the insulator, being good in cleaning effect and high in efficiency; saving both time and labor; and greatly improving the test efficiency.

Description

A kind of artificial pollution test uses the insulator automatic flushing device
Technical field
The invention belongs to high-tension insulator experimental technique field, be specifically related to a kind of artificial pollution test and use the insulator automatic flushing device.
Background technology
Along with national expanding economy, the power consumption of various places is also continuing to increase, this transmits electricity to satisfy growing electric weight demand in the urgent need to higher electric pressure, and the high voltage large capcity transmission of electricity is had higher requirement to circuit, and long-string insulator has also obtained increasing use in the line.Long-string insulator because of long term exposure in air, easily at its surface deposition dunghill, contain electrolysed substance in the dunghill, under the humid conditions such as mist, dew, drizzle, the electrical strength of insulator is reduced greatly, may make electric power mechanism external insulation under the overvoltage effect, flashover occur, cause power outage, the normal operation of electric power mechanism is worked the mischief.
The insulator chain artificial pollution test draws the filthy withstand voltage of insulator in mist by some test methods, for so that test data is effectively reliable, need to repeatedly repeat test, the method that mainly adopts manpower to clean to the cleaning of testing rear contaminated insulator realizes, test will to the insulator chain dismounting for monolithic, be carried out manual cleaning to monolithic insulator.The long-string insulator volume is large, Heavy Weight, and manual cleaning efficient is low, takes time and effort, be difficult to cleaning, reliability is not high, and has potential safety hazard, unfavorable to personal safety, be badly in need of a kind of insulator automatic flushing device of development, realize that the insulator clean cycle is used safely and efficiently.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of artificial pollution test and use the insulator automatic flushing device, by conveyer belt, arrange under the double action of hairbrush in flushing and the length of water under high pressure, realize the purpose that dunghill cleans on the insulator surface.Have the function of automatic cleaning insulator, cleaning effect is good, and efficient is high, cleans the method for insulator with traditional dependence manpower and compares, and is time saving and energy saving, greatly improved test efficiency.
In order to realize the foregoing invention purpose, the present invention takes following technical scheme:
Provide a kind of artificial pollution test to use the insulator automatic flushing device, described device comprises that both sides are provided with the conveying mechanism of wiper mechanism, are positioned at drainage mechanism and the travel mechanism of described wiper mechanism below.
Described conveying mechanism comprises motor, conveyer belt and reducing motor; The rotating speed of described motor output is decelerated to the conveyer belt velocity of rotation through reducing motor, and then drives the conveyer belt rotation.
Described conveyer belt is that chain type is sent band.
Described wiper mechanism comprises cleaning case, nozzle, water pipe A, water pipe B, cleans hairbrush and centrifugal pump; Described water pipe A and water pipe B are installed in respectively upper end face and the bottom surface of described cleaning case, and are separately installed with nozzle on both and clean hairbrush; Described centrifugal pump be connected water pipe A and be connected with water pipe B and connect.
Described water pipe A and water pipe B are installed in respectively upper end face and the bottom surface of described cleaning case by welding manner.
3~5 at described nozzle is one group and is installed on water pipe A and the water pipe B that water pipe A and water pipe B install respectively 8~12 groups of nozzles.
Described cleaning hairbrush number and nozzle sets number equate, and are installed in same position with nozzle.
Described drainage mechanism comprises foul water tank, drainpipe and screen pack; Described drainpipe is located at the valvular end of filling of described foul water tank, and described screen pack is arranged in the described foul water tank by draw-in groove.
Described travel mechanism comprises roller set, and 5~8 groups of roller set are installed respectively in the both sides of described bottom of device, and described roller set comprises 1~2 roller.
Compared with prior art, beneficial effect of the present invention is:
1. by conveyer belt, in the flushing of water under high pressure and clean under the double action of hairbrush, realize the purpose that dunghill cleans on the insulator surface;
2. can solve in the insulator artificial pollution test taking time and effort when insulator cleaned, adopt conveniently mode to carry out the cleaning of insulator;
3. cleaning effect is good, has guaranteed the reliability of test;
4. compare with the method that traditional dependence manpower cleans insulator, time saving and energy saving, greatly improved test efficiency.
Description of drawings
Fig. 1 is that the artificial pollution test uses insulator automatic flushing device front view;
Fig. 2 is that the artificial pollution test uses insulator automatic flushing device left view;
Fig. 3 is that the artificial pollution test uses insulator automatic flushing device top view;
Wherein, the 1-insulator, the 2-cleaning case, the 3-nozzle, 4-water pipe A, the 5-centrifugal pump, 6-cleans hairbrush, 7-conveyer belt, 8-reducing motor, 9-foul water tank, 10-roller, 11-water pipe B.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
Such as Fig. 1-Fig. 3, provide a kind of artificial pollution test to use the insulator automatic flushing device, described device comprises that both sides are provided with the conveying mechanism of wiper mechanism, are positioned at drainage mechanism and the travel mechanism of described wiper mechanism below.
Described conveying mechanism comprises motor, conveyer belt 7 and reducing motor 8; The rotating speed of described motor output is decelerated to conveyer belt 7 velocities of rotation through reducing motor 8, and then drives conveyer belt 7 rotations.
Described conveyer belt 7 send band for chain type.Described conveyer belt 7 velocities of rotation are 3~5km/h.
Described wiper mechanism comprises cleaning case 2, nozzle 3, water pipe A4, water pipe B11, cleans hairbrush 6 and centrifugal pump 5; Described water pipe A4 and water pipe B11 are installed in respectively upper end face and the bottom surface of described cleaning 2 casees, and are separately installed with nozzle 3 on both and clean hairbrush 6; Described centrifugal pump 5 be connected water pipe A4 and be connected with water pipe B11 and connect.
Described water pipe A4 and water pipe B11 are installed in respectively upper end face and the bottom surface of described cleaning case 2 by welding manner.
Described nozzle 3 is one group according to 3 and is installed on water pipe A4 and the water pipe B11 that water pipe A4 and water pipe B11 install respectively 10 groups of nozzles 3.
Described cleaning hairbrush 6 numbers and 3 groups of numbers of nozzle equate, and are installed in same position with nozzle 3.
Described drainage mechanism comprises foul water tank 9, drainpipe and screen pack; Described drainpipe is located at the valvular end of filling of described foul water tank 9, and described screen pack is arranged in the described foul water tank 9 by draw-in groove.
Described travel mechanism comprises roller set, and 6 groups of roller set are installed respectively in the both sides of described bottom of device, and described roller set comprises 2 rollers 10.
The course of work of the present invention is: by conveyer belt 7, in the flushing of water under high pressure and clean under the double action of hairbrush 6, realize the purpose that the upper dunghill in insulator 1 surface cleans.This device is the through type continuous productive process, insulator 1 is finished cleaning in cleaning case 2, cleaning case about in the of 2 inner face arranging the nozzle 3 of different angles, nozzle 3 is installed on water pipe A4 and the water pipe B5, rinse water is by centrifugal pump 5 superchargings output, and every nozzle sets is made of the nozzle 3 of three directions, and its spray regime covers maximum cleaning part, by the cleaning hairbrush 6 of both sides, reach the purpose of comprehensive cleaning.Only need when cleaning insulator insulator 1 is placed on the conveyer belt 7, by reducing motor 8 drive conveyer belts 7 insulator 1 is sent in the cleaning case 2 and cleaned, transmit power and reach conveyer belt 7 through reducing motor 8 reduction rotating speeds.Reducing motor 8 can be controlled length and the operating efficiency of product scavenging period by frequency converter stepless speed regulation.Cleaning case 2 belows are provided with foul water tank 9, make things convenient for sewage discharge, and whole device below is provided with roller 10, is beneficial to the device mobile operating.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although with reference to above-described embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that: still can make amendment or be equal to replacement the specific embodiment of the present invention, and do not break away from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (9)

1. an artificial pollution test uses the insulator automatic flushing device, it is characterized in that: described device comprises that both sides are provided with the conveying mechanism of wiper mechanism, are positioned at drainage mechanism and the travel mechanism of described wiper mechanism below.
2. artificial pollution test according to claim 1 uses the insulator automatic flushing device, it is characterized in that: described conveying mechanism comprises motor, conveyer belt and reducing motor; The rotating speed of described motor output is decelerated to the conveyer belt velocity of rotation through reducing motor, and then drives the conveyer belt rotation.
3. artificial pollution test according to claim 2 uses the insulator automatic flushing device, it is characterized in that: described conveyer belt is that chain type is sent band.
4. artificial pollution test according to claim 1 uses the insulator automatic flushing device, it is characterized in that: described wiper mechanism comprises cleaning case, nozzle, water pipe A, water pipe B, cleans hairbrush and centrifugal pump; Described water pipe A and water pipe B are installed in respectively upper end face and the bottom surface of described cleaning case, and are separately installed with nozzle on both and clean hairbrush; Described centrifugal pump be connected water pipe A and be connected with water pipe B and connect.
5. artificial pollution test according to claim 4 uses the insulator automatic flushing device, it is characterized in that: described water pipe A and water pipe B are installed in respectively upper end face and the bottom surface of described cleaning case by welding manner.
6. artificial pollution test according to claim 4 uses the insulator automatic flushing device, it is characterized in that: 3~5 at described nozzle is one group and is installed on water pipe A and the water pipe B that water pipe A and water pipe B install respectively 8~12 groups of nozzles.
7. artificial pollution test according to claim 4 uses the insulator automatic flushing device, it is characterized in that: described cleaning hairbrush number and nozzle sets number equate, and are installed in same position with nozzle.
8. artificial pollution test according to claim 1 uses the insulator automatic flushing device, it is characterized in that: described drainage mechanism comprises foul water tank, drainpipe and screen pack; Described drainpipe is located at the valvular end of filling of described foul water tank, and described screen pack is arranged in the described foul water tank by draw-in groove.
9. artificial pollution test according to claim 1 uses the insulator automatic flushing device, it is characterized in that: described travel mechanism comprises roller set, and 5~8 groups of roller set are installed respectively in the both sides of described bottom of device, and described roller set comprises 1~2 roller.
CN201210564727.3A 2012-12-21 2012-12-21 Automatic cleaning device of insulator for artificial contamination test Active CN103056132B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210564727.3A CN103056132B (en) 2012-12-21 2012-12-21 Automatic cleaning device of insulator for artificial contamination test

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Application Number Priority Date Filing Date Title
CN201210564727.3A CN103056132B (en) 2012-12-21 2012-12-21 Automatic cleaning device of insulator for artificial contamination test

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CN103056132A true CN103056132A (en) 2013-04-24
CN103056132B CN103056132B (en) 2014-12-17

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104259124A (en) * 2014-09-02 2015-01-07 国家电网公司 Device for improving dirt measuring work efficiency of electric transmission line porcelain insulator
CN104984940A (en) * 2015-06-05 2015-10-21 国家电网公司 Automatic cleaning device for dirt on surface of insulator
CN108435665A (en) * 2018-05-31 2018-08-24 安徽贵达汽车部件有限公司 A kind of equipment for steel back cleaning
CN111774340A (en) * 2020-07-28 2020-10-16 禹州市盈丰仿古建材有限公司 Cleaning and draining device for fireproof bricks
CN112495875A (en) * 2020-12-03 2021-03-16 江西利峰电瓷制造有限公司 Insulator outer wall belt cleaning device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004008962A (en) * 2002-06-07 2004-01-15 Ishida Seisakusho:Kk Washing apparatus for insulator for supporting aerial line
KR20060089704A (en) * 2006-07-21 2006-08-09 삼풍공업주식회사 An apparatus for washing oil off formed material
CN2865886Y (en) * 2005-08-12 2007-02-07 吉林省艾斯克机电集团有限公司 Tunnel industrial washer
JP3884656B2 (en) * 2002-01-25 2007-02-21 株式会社天禄商会 Insulator cleaning equipment
CN201862601U (en) * 2010-11-19 2011-06-15 无锡市博阳精密机械制造有限公司 Inner bore cleaning machine of bearing ring
CN202224375U (en) * 2011-08-26 2012-05-23 重庆电力高等专科学校 Insulator cleaning device
CN102527657A (en) * 2012-01-01 2012-07-04 河南省烟草公司洛阳市公司 Method for cleaning tobacco seedling tray and cleaning machine
CN202411048U (en) * 2011-12-16 2012-09-05 宸鸿科技(厦门)有限公司 Cleaning device for inorganic element

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3884656B2 (en) * 2002-01-25 2007-02-21 株式会社天禄商会 Insulator cleaning equipment
JP2004008962A (en) * 2002-06-07 2004-01-15 Ishida Seisakusho:Kk Washing apparatus for insulator for supporting aerial line
CN2865886Y (en) * 2005-08-12 2007-02-07 吉林省艾斯克机电集团有限公司 Tunnel industrial washer
KR20060089704A (en) * 2006-07-21 2006-08-09 삼풍공업주식회사 An apparatus for washing oil off formed material
CN201862601U (en) * 2010-11-19 2011-06-15 无锡市博阳精密机械制造有限公司 Inner bore cleaning machine of bearing ring
CN202224375U (en) * 2011-08-26 2012-05-23 重庆电力高等专科学校 Insulator cleaning device
CN202411048U (en) * 2011-12-16 2012-09-05 宸鸿科技(厦门)有限公司 Cleaning device for inorganic element
CN102527657A (en) * 2012-01-01 2012-07-04 河南省烟草公司洛阳市公司 Method for cleaning tobacco seedling tray and cleaning machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104259124A (en) * 2014-09-02 2015-01-07 国家电网公司 Device for improving dirt measuring work efficiency of electric transmission line porcelain insulator
CN104259124B (en) * 2014-09-02 2016-08-24 国家电网公司 Improve the device of transmission line of electricity porcelain insulator pollution measurement work efficiency
CN104984940A (en) * 2015-06-05 2015-10-21 国家电网公司 Automatic cleaning device for dirt on surface of insulator
CN108435665A (en) * 2018-05-31 2018-08-24 安徽贵达汽车部件有限公司 A kind of equipment for steel back cleaning
CN111774340A (en) * 2020-07-28 2020-10-16 禹州市盈丰仿古建材有限公司 Cleaning and draining device for fireproof bricks
CN112495875A (en) * 2020-12-03 2021-03-16 江西利峰电瓷制造有限公司 Insulator outer wall belt cleaning device

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