CN105834147B - The cleaning method and its device of Substation Insulator - Google Patents

The cleaning method and its device of Substation Insulator Download PDF

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Publication number
CN105834147B
CN105834147B CN201610328888.0A CN201610328888A CN105834147B CN 105834147 B CN105834147 B CN 105834147B CN 201610328888 A CN201610328888 A CN 201610328888A CN 105834147 B CN105834147 B CN 105834147B
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China
Prior art keywords
insulator
container
rotating cylinder
rotating
cylinder hairbrush
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CN201610328888.0A
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Chinese (zh)
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CN105834147A (en
Inventor
杨金才
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Shennongjia Power Supply Co of State Grid Hubei Electric Power Co Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Insulators (AREA)

Abstract

The present invention relates to a kind of Substation Insulator cleaning method and device.A kind of cleaning method of Substation Insulator, it is characterised in that comprise the following steps:1) Substation Insulator cleaning device is prepared;2) insulator to be cleaned enters the space that 28 rotating cylinder hairbrush surround, and the bristle on rotating cylinder hairbrush is contacted with insulator;Rotating mechanism is started, rotates rotating cylinder hairbrush, starts elevating mechanism, rotating cylinder hairbrush opposing insulation in rotary course moves up and down cleaning;Starting ejector, the dust under being swept on insulator by bristle is set to be siphoned away by suction port;3) air exhauster is stopped, cleaning fluid sprays to insulator, insulator is cleaned;4) spray cleaning fluid is stopped, hot blast blows to insulator, and insulator is dried up;5) stop blowing hot-air, elevating mechanism, rotating mechanism, the bristle on rotating cylinder hairbrush is left insulator, take out insulator, the insulator after being cleaned.This method and device clean thorough, sweeping efficiency height.

Description

The cleaning method and its device of Substation Insulator
Technical field
The invention belongs to power domain, and in particular to the cleaning method and its device of a kind of Substation Insulator.
Background technology
During transmission line of electricity is run, due to various particulates in air be present, some are adhered to insulator surface, In the case of making moist and leak than deficiency, because insulator surface insulating capacity reduces, surface leakage current increase, cause just Arcing fault occurs under normal working voltage.Flashover is very big to effect on power system, it is possible to the paralysis of whole power network can be caused, because This must take measures to reduce the generation of flashover event, improve Operation of Electric Systems reliability.Under normal circumstances, power system is every The insulator in electric power transmission line will be overhauled every regular time, clean the filth of insulator surface, assessed exhausted The contamination situation of edge.
Following deficiency be present in existing Substation Insulator cleaning device:1st, it is that rotating cylinder hairbrush is rotated to insulation in cleaning Son is cleaned, and rotating cylinder hairbrush can not move up and down cleaning by opposing insulation in rotary course, is cleaned not thorough;2、 Cleaning function is few, single.
The content of the invention
It is an object of the invention to provide a kind of cleaning method of Substation Insulator and its device, this method and device clean Thoroughly, sweeping efficiency is high.
To achieve the above object, the technical solution adopted by the present invention is as follows:A kind of cleaning method of Substation Insulator, its It is characterised by comprising the following steps:
1) Substation Insulator cleaning device is prepared;
2) insulator to be cleaned enters the space that surrounds of 2-8 rotating cylinder hairbrush, adjust rotating cylinder hairbrush with it is to be cleaned exhausted The distance between edge { starts horizontal mobile mechanism (moving left and right) }, the bristle on rotating cylinder hairbrush is contacted with insulator;Rise Dynamic rotating mechanism, rotates rotating cylinder hairbrush, starts elevating mechanism, and rotating cylinder hairbrush opposing insulation in rotary course is carried out up and down Mobile cleaning;Starting ejector (starts 1-10min), the dust under being swept on insulator by bristle is siphoned away by suction port;
3) air exhauster is stopped, cleaning fluid sprays to insulator (time of spray cleaning fluid is 1-10min), insulator carried out clear Wash;
4) spray cleaning fluid (after cleaning fluid has cleaned) is stopped, hot blast blows to insulator (time of blowing hot-air is 1-10min), Insulator is dried up;
5) stop blowing hot-air, elevating mechanism, rotating mechanism, adjust the distance between rotating cylinder hairbrush and insulator to be cleaned { starting horizontal mobile mechanism (moving left and right) }, makes the bristle on rotating cylinder hairbrush leave insulator, takes out insulator, is cleaned Insulator afterwards.
Realize a kind of Substation Insulator cleaning device of the above method, it is characterised in that including rotating cylinder hairbrush, whirler Structure, horizontal mobile mechanism, container, elevating mechanism, base;Rotating cylinder hairbrush is arranged on rotating mechanism, and rotating mechanism is arranged on water In flat travel mechanism, rotating cylinder hairbrush, rotating mechanism and horizontal mobile mechanism are 2-8, the number of horizontal mobile mechanism, rotation The number of mechanism is identical with the number of rotating cylinder hairbrush, and the space surrounded between 2-8 rotating cylinder hairbrush is placement insulation to be cleaned The space of son, rotating cylinder hairbrush, rotating mechanism and horizontal mobile mechanism are located in container, and horizontal mobile mechanism is arranged on container; Bottom in container is provided with collecting tank, is provided with liquid outlet at collecting tank, liquid outlet is connected with liquid back pipe;Container is pacified by elevating mechanism On base;Cleaning fluid shower nozzle, hot blast shower nozzle are separately fixed on the chamber wall of container, and cleaning fluid shower nozzle, hot blast shower nozzle are equal Towards the space surrounded between 2-8 rotating cylinder hairbrush;Cleaning fluid shower nozzle is connected with feed pipe, and hot blast shower nozzle is by warm-air pipe and hot blast Source is connected;
Body is fixed with described container inner wall, dust suction cavity is surrounded between body and container, body is provided with dust suction Mouthful, the chamber wall of body or container is provided with bleeding point, and bleeding point is connected with dust suction cavity, and bleeding point is by exhaust tube and pumping Machine is connected.
Described rotating mechanism is motor, and the output shaft of motor is connected with the bottom of rotating cylinder hairbrush, and motor is fixed on level Travel mechanism is moved horizontally on sliding block.
Described horizontal mobile mechanism includes moving horizontally hydraulic cylinder, moving horizontally sliding block, move horizontally track, and level is moved Dynamic rail road is fixed on the bottom surface in container, is moved horizontally the bottom surface upper hopper chute of sliding block and is moved horizontally on track positioned at moving horizontally The cylinder body of hydraulic cylinder is connected with container, and the piston rod for moving horizontally hydraulic cylinder is connected with moving horizontally sliding block, moves horizontally sliding block Above be connected with rotating mechanism.
The bottom of described container is located in leading truck, and the bottom of leading truck is fixed on base, the top in leading truck Provided with 2-4 vertical guide grooves, a vertical sliding block is provided with each vertical guide groove, vertical sliding block is fixed with container.
Described cleaning fluid shower nozzle is 2-8, and cleaning fluid shower nozzle is located at the top of rotating cylinder hairbrush.
The present invention effect be:1st, cleaned using dust suction, cleaning fluid, the method for blowing hot-air, clean thorough, significant effect. 2nd, it is arranged on using container by elevating mechanism on bottom, container is realized by elevating mechanism and lifted, and drives rotating cylinder hairbrush to move up and down, and is turned Cylinder hairbrush can move up and down cleaning by opposing insulation in rotary course, clean thorough.3rd, can be first to exhausted using suction port Dust under being swept on edge is siphoned away by suction port, and it is dirty to cleaning fluid and insulator to reduce dust in cleaning fluid cleaning process Dye, improves cleaning performance.4th, using hot blast shower nozzle, after cleaning fluid has cleaned, hot blast blows to insulator, and insulator is dried up, Improve cleaning performance (preventing cleaning fluid, dust adhesion on the insulator).5th, horizontal mobile mechanism is arranged on using rotating mechanism On, horizontal mobile mechanism have adjusted the centre-to-centre spacing of multiple rotating cylinder hairbrush, ensure that device can enter to the insulator of different-diameter Row cleaning.6th, it can facilitate and the insulator site of power system is cleaned on a large scale.
Brief description of the drawings
Fig. 1 is the structural representation of Substation Insulator cleaning device of the present invention.
In figure:1- bases, 2- leading trucks, 3- move horizontally hydraulic cylinder, and the vertical guide grooves of 4-, the vertical sliding blocks of 5-, 6- is horizontal to be moved Movable slider, 7- motors, 8- elevating mechanisms, 9- liquid outlets, 10- collecting tanks, 11- containers, 12- chamber walls, 13- rotating cylinder hairbrush, 14- Cleaning fluid shower nozzle, 15- hot blast shower nozzles, 16- insulators, 17- move horizontally track, 18- bodies, 19- suction ports, 20- bleeding points, 21- dust suction cavitys.
Embodiment
A kind of cleaning method of Substation Insulator, comprises the following steps:
1) Substation Insulator cleaning device is prepared;
2) insulator to be cleaned enters the space that surrounds of 2-8 rotating cylinder hairbrush, adjust rotating cylinder hairbrush with it is to be cleaned exhausted The distance between edge { starts horizontal mobile mechanism (moving left and right) }, the bristle on rotating cylinder hairbrush is contacted with insulator;Rise Dynamic rotating mechanism, rotates rotating cylinder hairbrush, starts elevating mechanism, and rotating cylinder hairbrush opposing insulation in rotary course is carried out up and down Mobile cleaning;Starting ejector (starts 1-10min), the dust under being swept on insulator by bristle is siphoned away by suction port;
3) air exhauster is stopped, cleaning fluid sprays to insulator (time of spray cleaning fluid is 1-10min), insulator carried out clear Wash;
4) spray cleaning fluid (after cleaning fluid has cleaned) is stopped, hot blast blows to insulator (time of blowing hot-air is 1-10min), Insulator is dried up;
5) stop blowing hot-air, elevating mechanism, rotating mechanism, adjust the distance between rotating cylinder hairbrush and insulator to be cleaned { starting horizontal mobile mechanism (moving left and right) }, makes the bristle on rotating cylinder hairbrush leave insulator, takes out insulator, is cleaned Insulator afterwards.
Referring to Fig. 1, a kind of Substation Insulator cleaning device of the above method, including rotating cylinder hairbrush 13, whirler are realized Structure, horizontal mobile mechanism, container 11, elevating mechanism 8, base 1;Rotating cylinder hairbrush 13 is arranged on { rotating cylinder hairbrush 13 on rotating mechanism It is made up of rotating cylinder (or rotating shaft) and bristle, bristle is fixed with rotating cylinder (or rotating shaft);Rotating mechanism drives rotating cylinder hairbrush 13 to rotate, Bristle cleans to insulator }, (horizontal mobile mechanism have adjusted multiple rotating cylinders to rotating mechanism on horizontal mobile mechanism The centre-to-centre spacing of hairbrush, ensure that device can clean to the insulator of different-diameter), rotating cylinder hairbrush 13, rotating mechanism and Horizontal mobile mechanism is 2-8, and the number of horizontal mobile mechanism, the number of rotating mechanism are identical with the number of rotating cylinder hairbrush 13 (rotating cylinder hairbrush 13 is corresponded with rotating mechanism and installed, and rotating mechanism is corresponded with horizontal mobile mechanism and installed), 2-8 turn To place the space of insulator to be cleaned, rotating cylinder hairbrush 13, rotating mechanism and level are moved in the space surrounded between cylinder hairbrush 13 Motivation structure is located in container 11, and horizontal mobile mechanism is arranged on container;Bottom in container 11 is provided with collecting tank 10, collecting tank Liquid outlet 9 is provided with 10, liquid outlet 9 is connected with liquid back pipe;(container 11 is by rising on base 1 by elevating mechanism 8 for container 11 Descending mechanism 8 realizes lifting, drives rotating cylinder hairbrush 13 to move up and down, and rotating cylinder hairbrush can be in rotary course on opposing insulation is carried out Lower mobile cleaning, is cleaned thorough);Cleaning fluid shower nozzle 14, hot blast shower nozzle 15 are separately fixed on the chamber wall 12 of container 11, cleaning Towards the space surrounded between 2-8 rotating cylinder hairbrush 13, (during cleaning, cleaning fluid, which sprays to, to be treated clearly for liquid shower nozzle 14, hot blast shower nozzle 15 The insulator washed;After cleaning fluid has cleaned, hot blast blows to insulator, and insulator is dried up, and improves cleaning performance);Cleaning fluid sprays First 14 are connected with feed pipe, and { feed pipe is connected (for cleaning fluid tank built with cleaning fluid, cleaning fluid can be water) with cleaning fluid tank, supplies Liquid pipe is provided with pump, and liquid back pipe is connected with cleaning fluid tank }, described cleaning fluid shower nozzle 14 is 2-8, and (cleaning fluid shower nozzle is located at The top of rotating cylinder hairbrush 13), hot blast shower nozzle 15 is connected (hot blast shower nozzle 15 can be multiple, such as 2-8 is individual) by warm-air pipe with hot air source; Body 18 (or cavity 18) is fixed with the described inwall of container 11, dust suction cavity 21 is surrounded between body 18 and container 11, Body 18 is provided with suction port 19, and (suction port can be multiple, and such as 2-100, suction port is by the sky in dust suction cavity and container 11 Between be connected;Dust under being swept on insulator is siphoned away by suction port), the chamber wall 12 of body 18 or container 11, which is provided with, to be taken out Gas port 20, bleeding point 20 are connected with dust suction cavity 21, bleeding point 20 be connected by exhaust tube with air exhauster (or lift pump) ( Air exhauster is moved, the dust under being swept on insulator is siphoned away by suction port).
Described rotating mechanism is motor 7, and the output shaft of motor 7 is connected with the bottom of rotating cylinder hairbrush 13 and (can set a deceleration Device, the output shaft of motor 7 are connected with the input of decelerator, and the output end of decelerator is connected with the bottom of rotating cylinder hairbrush 13), electricity Machine 7 is fixed on the moving horizontally on sliding block 6 of horizontal mobile mechanism.
Described horizontal mobile mechanism includes moving horizontally hydraulic cylinder 3, moving horizontally sliding block 6, move horizontally track 17, water Flat moving track, which is fixed on, moves horizontally the bottom surface upper hopper chute of sliding block 6 positioned at moving horizontally on track on the bottom surface in container 11 (moving horizontally sliding block 6 to move along track is moved horizontally), move horizontally the cylinder body and container 11 of hydraulic cylinder (i.e. hydraulic cylinder) 3 It is connected, moves horizontally the piston rod of hydraulic cylinder 3 and be connected that (the flexible drive of piston rod moves horizontally sliding block 6 with moving horizontally sliding block 6 It is mobile), move horizontally and be connected above sliding block 6 with rotating mechanism (motor 7).
The bottom of described container 11 is located in leading truck 2, and the bottom of leading truck 2 is fixed on base 1, in leading truck 2 Top be provided with the vertical guide grooves 4 (can uniformly) of 2-4, is provided with a vertical sliding block 5, vertical sliding block 5 and appearance in each vertical guide groove 4 Device 11 is fixed and (sets guiding mechanism, can improve the stability that container 11 moves up and down).
Described elevating mechanism 8 is lifting hydraulic cylinder, and the cylinder body of lifting hydraulic cylinder (i.e. hydraulic cylinder) is connected with base 1, is risen The piston rod of descending liquid cylinder pressure is connected (the visibly moved device 11 of telescopic band of piston rod moves up and down) with container 11.
Rotating mechanism, horizontal mobile mechanism, elevating mechanism can use existing other structures form.

Claims (2)

1. a kind of cleaning method of Substation Insulator, it is characterised in that comprise the following steps:
1) Substation Insulator cleaning device is prepared;
Substation Insulator cleaning device includes rotating cylinder hairbrush (13), rotating mechanism, horizontal mobile mechanism, container (11), lifting Mechanism (8), base (1);Rotating cylinder hairbrush (13) is arranged on rotating mechanism, and rotating mechanism is arranged on horizontal mobile mechanism, is turned Cylinder hairbrush (13), rotating mechanism and horizontal mobile mechanism are 2-8, the number of horizontal mobile mechanism, the number of rotating mechanism Identical with the number of rotating cylinder hairbrush (13), the space surrounded between 2-8 rotating cylinder hairbrush (13) is placement insulator to be cleaned Space, rotating cylinder hairbrush (13), rotating mechanism and horizontal mobile mechanism be located in container (11), and horizontal mobile mechanism, which is arranged on, to be held On device;Bottom in container (11) is provided with collecting tank (10), and collecting tank (10) place is provided with liquid outlet (9), and liquid outlet (9) is with returning liquid Pipe is connected;Container (11) is arranged on base (1) by elevating mechanism (8);Cleaning fluid shower nozzle (14), hot blast shower nozzle (15) are solid respectively It is scheduled on the chamber wall (12) of container (11), cleaning fluid shower nozzle (14), hot blast shower nozzle (15) are towards 2-8 rotating cylinder hairbrush (13) Between the space that surrounds;Cleaning fluid shower nozzle (14) is connected with feed pipe, and hot blast shower nozzle (15) is connected by warm-air pipe with hot air source;
Body (18) is fixed with described container (11) inwall, dust suction cavity is surrounded between body (18) and container (11) (21), body (18) is provided with suction port (19), and the chamber wall (12) of body (18) or container (11) is provided with bleeding point (20), Bleeding point (20) is connected with dust suction cavity (21), and bleeding point (20) is connected by exhaust tube with air exhauster;
Described rotating mechanism is motor (7), and the output shaft of motor (7) is connected with the bottom of rotating cylinder hairbrush (13), and motor (7) is solid It is scheduled on moving horizontally on sliding block (6) for horizontal mobile mechanism;
Described horizontal mobile mechanism includes moving horizontally hydraulic cylinder (3), moving horizontally sliding block (6), move horizontally track (17), Move horizontally on the bottom surface that track is fixed in container (11), move horizontally the bottom surface upper hopper chute of sliding block (6) positioned at moving horizontally The cylinder body that hydraulic cylinder (3) is moved horizontally on track is connected with container (11), and the piston rod for moving horizontally hydraulic cylinder (3) moves with horizontal Movable slider (6) is connected, and moves horizontally and is connected above sliding block (6) with rotating mechanism;
The bottom of described container (11) is located in leading truck (2), and the bottom of leading truck (2) is fixed on base (1), leading truck (2) top in is provided with 2-4 vertical guide grooves (4), and a vertical sliding block (5), vertical sliding block are provided with each vertical guide groove (4) (5) it is fixed with container (11);
2) insulator to be cleaned enters the space that 2-8 rotating cylinder hairbrush surrounds, adjustment rotating cylinder hairbrush and insulator to be cleaned The distance between, the bristle on rotating cylinder hairbrush is contacted with insulator;Rotating mechanism is started, rotates rotating cylinder hairbrush, starts and rises Descending mechanism, rotating cylinder hairbrush opposing insulation in rotary course move up and down cleaning;Starting ejector, make quilt on insulator Dust under bristle is swept is siphoned away by suction port;
3) air exhauster is stopped, cleaning fluid sprays to insulator, insulator is cleaned;
4) spray cleaning fluid is stopped, hot blast blows to insulator, and insulator is dried up;
5) stop blowing hot-air, elevating mechanism, rotating mechanism, adjust the distance between rotating cylinder hairbrush and insulator to be cleaned, make Bristle on rotating cylinder hairbrush leaves insulator, takes out insulator, the insulator after being cleaned.
2. realize a kind of Substation Insulator cleaning device of claim 1 methods described, it is characterised in that including rotating cylinder hairbrush (13), rotating mechanism, horizontal mobile mechanism, container (11), elevating mechanism (8), base (1);Rotating cylinder hairbrush (13) is arranged on rotation On rotation mechanism, rotating mechanism is arranged on horizontal mobile mechanism, and rotating cylinder hairbrush (13), rotating mechanism and horizontal mobile mechanism are 2-8, the number of horizontal mobile mechanism, the number of rotating mechanism are identical with the number of rotating cylinder hairbrush (13), 2-8 rotating cylinder hairbrush (13) space surrounded between rotating cylinder hairbrush (13), rotating mechanism and moves horizontally to place the space of insulator to be cleaned Mechanism is located in container (11), and horizontal mobile mechanism is arranged on container;Bottom in container (11) is provided with collecting tank (10), collection Liquid bath (10) place is provided with liquid outlet (9), and liquid outlet (9) is connected with liquid back pipe;Container (11) is arranged on base by elevating mechanism (8) (1) on;Cleaning fluid shower nozzle (14), hot blast shower nozzle (15) are separately fixed on the chamber wall (12) of container (11), cleaning fluid shower nozzle (14), hot blast shower nozzle (15) is towards the space surrounded between 2-8 rotating cylinder hairbrush (13);Cleaning fluid shower nozzle (14) and feed pipe It is connected, hot blast shower nozzle (15) is connected by warm-air pipe with hot air source;
Body (18) is fixed with described container (11) inwall, dust suction cavity is surrounded between body (18) and container (11) (21), body (18) is provided with suction port (19), and the chamber wall (12) of body (18) or container (11) is provided with bleeding point (20), Bleeding point (20) is connected with dust suction cavity (21), and bleeding point (20) is connected by exhaust tube with air exhauster;
Described rotating mechanism is motor (7), and the output shaft of motor (7) is connected with the bottom of rotating cylinder hairbrush (13), and motor (7) is solid It is scheduled on moving horizontally on sliding block (6) for horizontal mobile mechanism;
Described horizontal mobile mechanism includes moving horizontally hydraulic cylinder (3), moving horizontally sliding block (6), move horizontally track (17), Move horizontally on the bottom surface that track is fixed in container (11), move horizontally the bottom surface upper hopper chute of sliding block (6) positioned at moving horizontally The cylinder body that hydraulic cylinder (3) is moved horizontally on track is connected with container (11), and the piston rod for moving horizontally hydraulic cylinder (3) moves with horizontal Movable slider (6) is connected, and moves horizontally and is connected above sliding block (6) with rotating mechanism;
The bottom of described container (11) is located in leading truck (2), and the bottom of leading truck (2) is fixed on base (1), leading truck (2) top in is provided with 2-4 vertical guide grooves (4), and a vertical sliding block (5), vertical sliding block are provided with each vertical guide groove (4) (5) it is fixed with container (11).
CN201610328888.0A 2016-05-18 2016-05-18 The cleaning method and its device of Substation Insulator Active CN105834147B (en)

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CN205074270U (en) * 2015-10-21 2016-03-09 国网山东冠县供电公司 Transformer substation prevents flying dust insulator belt cleaning device
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Patentee after: SHENNONGJIA POWER SUPPLY COMPANY OF STATE GRID HUBEI ELECTRIC POWER Co.,Ltd.

Address before: 430072 Hongshan District Construction Bureau, 10th floor, Nanhu city building, 18 Nanhu Avenue, Hongshan District, Wuhan City, Hubei Province

Patentee before: Song Jun

TR01 Transfer of patent right