CN103050217B - Electromagnetic Valve for Automatic Transmission proportion electro-magnet - Google Patents
Electromagnetic Valve for Automatic Transmission proportion electro-magnet Download PDFInfo
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- CN103050217B CN103050217B CN201210539935.8A CN201210539935A CN103050217B CN 103050217 B CN103050217 B CN 103050217B CN 201210539935 A CN201210539935 A CN 201210539935A CN 103050217 B CN103050217 B CN 103050217B
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- sliding bearing
- buting iron
- armature
- magnet
- push rod
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Abstract
The present invention relates to a kind of Electromagnetic Valve for Automatic Transmission proportion electro-magnet, be made up of sliding bearing, buting iron, push rod, pad, coil component, armature, pole shoe, yoke and bearing block；Being matched in clearance between push rod and armature, use riveting integral, push rod runs through the endoporus of sliding bearing, buting iron, pad, armature.Which solve that existing Electromagnetic Valve for Automatic Transmission proportion electro-magnet processing and manufacturing difficulty is big, cost is high, the most excellent problem of performance, have that manufacture difficulty is little, with low cost and the advantage of function admirable.
Description
Technical field
Patent of the present invention relates to the proportion electro-magnet of a kind of proportion electro-magnet, especially Electromagnetic Valve for Automatic Transmission.
Background technology
Proportional solenoid starts extensively to apply in 20 worlds sixties, and it has the advantage that output signal is good with input signal linear relationship, and the core electric control element as automatic transmission is widely applied.Variator proportional solenoid manufacturer famous in world wide mainly includes German company, Mei Xi company and Japanese company；Such as company of German Bosch of German company, MSM company of Germany etc.；Such as U.S. Yi Na company of Mei Xi company, Hai Lida company of the U.S. etc.；Japanese company such as Japan Ai Xin company and electricity Chan Dongce company etc..
In the patent of invention of application number " CN02147183.5 ", the general thin-walled tubular using non-magnet material to make of guiding of its armature, use cold drawn processing to realize.Owing to proportion electro-magnet requires that frictional force is minimum, therefore this thin-wall tube-shaped guide difficulty of processing is very big, domestic has not yet to see successfully batch application case.It addition, the structure that non-magnetic thin wall cylinder guides makes this kind of proportion electro-magnet contamination resistance poor, once polluting granule and enter the gap between thin wall cylinder and armature, the performance of proportion electro-magnet i.e. declines to a great extent.It is proportion electro-magnet requirement all-sealed structure that contamination resistance official post obtains U.S.A, and armature is affected relatively big when action by interior flow field, and the response speed of proportion electro-magnet is relatively low.
For a long time, automatic transmission proportional solenoid technology is by above-mentioned company monopolizing, and proportion electro-magnet design and manufacturing technology monopolize for a long time as the most above-mentioned company of one of core technology of proportional solenoid.Though the designing technique of domestic scholars comparative example electric magnet has research more, but the high-volume manufacture successful case of application practical engineering application has no report at present.On the whole, existing external product has the shortcomings such as manufacture difficulty is big, cost is high, and performance is the most excellent.
Summary of the invention
In order to solve the problems such as existing proportion electro-magnet processing and manufacturing difficulty is big, cost is high, performance is the most excellent, the purpose of patent of the present invention is to provide under the most existing a kind of manufacturing technology level can relatively low with manufacture difficulty, the with low cost and proportional solenoid proportion electro-magnet structure of function admirable.
For realizing the technical purpose of the present invention, the technical solution used in the present invention is:
nullA kind of Electromagnetic Valve for Automatic Transmission proportion electro-magnet，Described proportion electro-magnet is by sliding bearing、Bearing block、Pole shoe、Armature、Push rod、Stroke pad、Buting iron、Coil and yoke are constituted，Described sliding bearing includes the first sliding bearing and the second sliding bearing，Described yoke is the tubular structure of interior sky，Described buting iron、Pole shoe and coil are respectively positioned on inside yoke，The cross section of described buting iron and pole shoe be T-shaped and its inside be through-hole structure，Described buting iron and pole shoe are oppositely arranged，Described mounting coil is on buting iron and pole shoe，In the through hole of described pole shoe, bearing block is installed，First sliding bearing is arranged on bearing block，Described armature is sleeved in the through hole between pole shoe and buting iron，Described stroke pad is positioned close in the through hole of described buting iron of armature one end，Space between described stroke pad and armature forms air gap，Described second sliding bearing is held away from the through hole of described buting iron of ferrum one end，Described first sliding bearing、Armature、Stroke pad、Through hole is all offered in buting iron and the second sliding bearing，One end of described push rod is fixed in pole shoe by the first sliding bearing，Push rod sequentially passes through armature、Stroke pad and the through hole of buting iron，The other end of push rod is fixed on the second sliding bearing.
It is a feature of the present invention that: sliding bearing be cross section be circular thin walled cylindrical, it is possible to work in the case of having oil lubrication and oil-free lubrication.
It is a feature of the present invention that: the through hole within described buting iron is not waited by multiple diameters and the circular port that is interconnected is constituted, and is provided with chamfering outside the hole wall of the circular port being relatively large in diameter, and described chamfering uses as magnetic shunt.
It is a feature of the present invention that: described push rod is cylinder, described push rod use non-magnet material process, the face of cylinder of described push rod is sequentially distributed three degree of depth be 0.3mm-0.8mm, width be 0.3-0.8mm in order to armature carry out riveting locking cannelure.
It is a feature of the present invention that: described coil is formed through helical form coiling by enamel-covered wire, use high-temperature resistance plastice encapsulation, be provided with input signal connector.
It is a feature of the present invention that: the right-hand member of described bearing block is provided with an annular bulge-structure, described armature contacts with this bulge-structure.
It is a feature of the present invention that: described first sliding bearing uses interference fit to be connected composition buting iron parts with buting iron, first sliding bearing is positioned at the right-hand member of buting iron, described first sliding bearing all uses interference fit to be connected with pole shoe and bearing block, first sliding bearing and the second sliding bearing are socketed in the two ends of push rod respectively, and push rod can be in the support lower slider of two sliding bearings.
It is a feature of the present invention that: the two ends of described yoke are provided with cannelure, the cooperation location being respectively used between buting iron, pole shoe, the cannelure in yoke is positioned at the part of buting iron right-hand member for connecting main valve assembly.
The method have the benefit that:
1, patent of the present invention uses yoke, has the buting iron of magnetic shunt, the armature assembly of dual-support structure and pole shoe as magnetic circuit major part, and processing and manufacturing difficulty is relatively low.
2, the riveted structure between patent armature of the present invention and push rod possesses good batch production. art, and manufacture difficulty is relatively low, and cost is relatively low.
3, the armature structure that the two ends that patent of the present invention uses support is stable, and the friction pair of push rod and sliding bearing composition possesses extremely low coefficient of friction, superior durable performance and can work in the environment of dry type environment and wet type environment and intermediate pollution, stable performance.
4, the bearing block with annular protrusion structure that patent of the present invention uses, when armature contacts with bearing block, contact area is little, in the environment of wet type environment and intermediate pollution, it is possible to be prevented effectively from because armature by medium adhesion and pollutes the electric magnet degradation problem that particle adhesion causes, stable performance.
5, to have good proportionality excellent for patent of the present invention, and electromagnetic force output linearity degree is good, less without vibrating signal time lag ring, and the linear ratio relation between output electromagnetic force and input signal is good.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of patent fluid drive electromagnetic valve proportion electro-magnet of the present invention；
Wherein reference is: 1a-the first sliding bearing, 1b-the second sliding bearing, 2-buting iron, 3-push rod, 4-stroke pad, 5-coil, 6-armature, 7-pole shoe, 8-yoke, 9-bearing block, 10-air gap.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
nullRefering to accompanying drawing，The present invention provides a kind of Electromagnetic Valve for Automatic Transmission proportion electro-magnet，Described proportion electro-magnet is by sliding bearing、Bearing block 9、Pole shoe 7、Armature 6、Push rod 3、Stroke pad 4、Buting iron 2、Coil 5 and yoke 8 are constituted，Described sliding bearing includes the first sliding bearing 1a and the second sliding bearing 1b，Described yoke 8 is the tubular structure of interior sky，Described buting iron 2、It is internal that pole shoe 7 and coil 5 are respectively positioned on yoke 8，The cross section of described buting iron 2 and pole shoe 7 be T-shaped and its inside be through-hole structure，Described buting iron 2 and pole shoe 7 are oppositely arranged，Described coil 5 is sleeved on buting iron 2 and pole shoe 7，In the through hole of described pole shoe 7, bearing block 9 is installed，First sliding bearing 1a is arranged on bearing block 9，Described armature 6 is sleeved in the through hole between pole shoe 7 and buting iron 2，In the through hole of the described buting iron 2 that described stroke pad 4 is positioned close to armature 6 one end，Space between described stroke pad 4 and armature 6 forms air gap 10，In the through hole of the described buting iron 2 that described second sliding bearing 1b is held away from armature 6 one end，Described first sliding bearing 1a、Armature 6、Stroke pad 4、Through hole is all offered in buting iron 2 and the second sliding bearing 1b，One end of described push rod 3 is fixed in pole shoe 7 by the first sliding bearing 1a，Push rod 3 sequentially passes through armature 6、Stroke pad 4 and the through hole of buting iron 2，The other end of push rod 3 is fixed on the second sliding bearing 1b.
It is a feature of the present invention that: sliding bearing be cross section be circular thin walled cylindrical, it is possible to work in the case of having oil lubrication and oil-free lubrication.
It is a feature of the present invention that: the through hole within described buting iron 2 is not waited by multiple diameters and the circular port that is interconnected is constituted, and is provided with chamfering outside the hole wall of the circular port being relatively large in diameter, and described chamfering uses as magnetic shunt.
It is a feature of the present invention that: described push rod 3 is cylinder, described push rod 3 uses non-magnet material to process, being sequentially distributed three degree of depth on the face of cylinder of described push rod 3 is 0.3mm-0.8mm, and width is the cannelure in order to carry out riveting locking with armature 6 of 0.3-0.8mm.
It is a feature of the present invention that: described coil 5 is formed through helical form coiling by enamel-covered wire, use high-temperature resistance plastice encapsulation, and be provided with input signal connector.
It is a feature of the present invention that: the right-hand member of described bearing block 9 is provided with an annular bulge-structure, described armature 6 contacts with this bulge-structure.
It is a feature of the present invention that: described first sliding bearing 1a uses interference fit to be connected composition buting iron parts with buting iron 2, first sliding bearing 1a is positioned at the right-hand member of buting iron 2, described first sliding bearing 1a all uses interference fit to be connected with pole shoe 7 and bearing block 9, first sliding bearing 1a and the second sliding bearing 1b is socketed in the two ends of push rod 3 respectively, and push rod 3 can be in the support lower slider of two sliding bearings.
It is a feature of the present invention that: the two ends of described yoke 8 are provided with cannelure, the cooperation location being respectively used between buting iron 2, pole shoe 7, the cannelure in yoke 8 is positioned at the part of buting iron 2 right-hand member for connecting main valve assembly.
As it is shown in figure 1, fluid drive electromagnetic valve proportion electro-magnet is made up of sliding bearing, buting iron 2, push rod 3, stroke pad 4, coil 5, armature 6, pole shoe 7, yoke 8 and bearing block 9.
Sliding bearing be cross section be circular thin walled cylindrical, can work in the case of having oil lubrication and oil-free lubrication.Buting iron 2 is provided with diameter and does not waits and the circular hole of connection, and the hole wall being relatively large in diameter is provided with the specific chamfering of angle, uses as magnetic shunt.Push rod 3 is cylindrical, uses non-magnet material processing, and surface is through extraordinary heat treatment, and it is 0.3mm to 0.8mm that the face of cylinder is provided with 3 degree of depth being sequentially distributed, and width is that the cannelure of 0.3 to 0.8mm is in order to carry out riveting locking with armature 6.Armature 6 is cylindrical, is provided with two diameters and does not waits and the circular hole of connection, for riveting with push rod 3.It is matched in clearance between push rod 3 and armature 6, uses stamping riveting structure to link into an integrated entity, have portion of material to be extruded bottom the hole that armature 6 is relatively large in diameter and be filled in cannelure set by push rod 3.First sliding bearing 1a uses interference fit to be connected composition buting iron parts with buting iron 2, and the first sliding bearing 1a is positioned at buting iron 2 right-hand member.First sliding bearing 1a uses interference fit to be connected with pole shoe 7, bearing block 9.First sliding bearing 1a and the second sliding bearing 1b is socketed in the two ends of push rod 3 respectively, and push rod 3 can form long-life, the friction pair of extremely low coefficient of friction in the support lower slider of two sliding bearings.Yoke 8 two ends are provided with cannelure, and the cooperation location being used between buting iron 2, pole shoe 7, the cannelure in yoke 8 is positioned at the part of buting iron 2 right-hand member for connecting main valve assembly.Buting iron 2, armature 6, pole shoe 7, yoke 8 form flux loop.Coil 5 is formed through helical form coiling by enamel-covered wire, uses high-temperature resistance plastice encapsulation, is provided with input signal connector.Bearing block 9 right-hand member is provided with an annular bulge-structure, armature 6 only with this projection contacts, enter after electric magnet for reducing hydraulic damping and reducing pollutant the adhesion between armature 6 and bearing block 9 is affected at oil product.
The operation principle of this proportion electro-magnet is: when the coil is energized, and the magnetic line of force forms closed-loop path through buting iron 2, stroke pad 4, air gap 10, armature 6, pole shoe 7, yoke 8.Owing to air gap is made up of air, its permeability is far below other part being made up of permeability magnetic material, and therefore flux loop forms approximation open circuit at air gap, forms the two poles of the earth (N pole and S level) of Magnet, produce magnetic attraction force at magnetic line of force approximation open circuit.Owing to armature is permeability magnetic material and movable, the one-level as Magnet is attracted by another pole and produces motion.The utilizable action source that excess current control obtains i.e. is led in this motion, promotes the workpiece such as main valve to move the work of electromagnetic valve.
Owing to buting iron 2 have employed special structure, the magnetic line of force by buting iron 2 to armature 6 time, if being divided into stem portion, wherein a road magnetic line of force is vertical with armature 6 end face, and its excess-three road all by buting iron 2 thin-walled oblique angle structure and becomes other angle with armature 6.Thin-walled oblique angle structure in buting iron 2 is owing to playing the segmentation effect of magnetic circuit, often referred to as magnetic shunt.When armature 6 motion is subjected to displacement (referred to as stroke) change, air gap changes, existence due to magnetic shunt, the magnetic circuit shunting action of magnetic shunt makes the magnetic line of force mutual proportionate relationship on aforementioned four tunnels change, total effect makes armature 6 be basically unchanged when armature travel changes by electromagnetic attraction, i.e. electromagnetic force is the most relevant with input current, unrelated with the stroke of armature.Thus, we can be by obtaining corresponding controllable output electromagnetic force to the control of input current, and electromagnetic force is linearly proportional with input signal, referred to as proportion electro-magnet.
Actual application shows, this proportion electro-magnet has the highest sensitivity (frictional force is little, movement parts quality is little), life-span length and can antipollution, it is adaptable in the multiple hydraulic system needing accurate pressure to control.
For this proportion electro-magnet, power output FIAnd the relation between electric current I is:
FI=KI×I
Wherein, FIElectromagnetic attraction (with curent change)
I current value (controlled input quantity)
KIProportionality coefficient (structure is definite value after determining)
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.Multiple amendment to these embodiments will be apparent from for those skilled in the art, in the case of generic principles defined herein can be in without departing from the spirit or scope of the present invention, realizes in other embodiments.Therefore, the present invention will not be limited to the embodiments shown herein, and is intended to accord with principles disclosed herein and the consistent the widest scope of features of novelty.
Claims (8)
- null1. an Electromagnetic Valve for Automatic Transmission proportion electro-magnet，It is characterized in that: described proportion electro-magnet is by sliding bearing、Bearing block、Pole shoe、Armature、Push rod、Stroke pad、Buting iron、Coil and yoke are constituted，Described sliding bearing includes the first sliding bearing and the second sliding bearing，Described yoke is the tubular structure of interior sky，Described buting iron、Pole shoe and coil are respectively positioned on inside yoke，The cross section of described buting iron and pole shoe be T-shaped and its inside be through-hole structure，Described buting iron and pole shoe are oppositely arranged，Described mounting coil is on buting iron and pole shoe，In the through hole of described pole shoe, bearing block is installed，First sliding bearing is arranged on bearing block，Described armature is sleeved in the through hole between pole shoe and buting iron，Described stroke pad is positioned close in the through hole of described buting iron of armature one end，Space between described stroke pad and armature forms air gap，Described second sliding bearing is held away from the through hole of described buting iron of armature one end，Described first sliding bearing、Armature、Stroke pad、Through hole is all offered in buting iron and the second sliding bearing，One end of described push rod is fixed in pole shoe by the first sliding bearing，Push rod sequentially passes through armature、Stroke pad and the through hole of buting iron，The other end of push rod is fixed on the second sliding bearing.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 1, it is characterised in that: sliding bearing be cross section be circular thin walled cylindrical, it is possible to work in the case of having oil lubrication and oil-free lubrication.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 2, it is characterized in that: the through hole within described buting iron is not waited by multiple diameters and the circular port that is interconnected is constituted, being provided with chamfering outside the hole wall of the circular port being relatively large in diameter, described chamfering uses as magnetic shunt.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 3, it is characterized in that: described push rod is cylinder, described push rod use non-magnet material process, the face of cylinder of described push rod is sequentially distributed three degree of depth be 0.3mm-0.8mm, width be 0.3-0.8mm in order to armature carry out riveting locking cannelure.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 4, it is characterised in that: described coil is formed through helical form coiling by enamel-covered wire, uses high-temperature resistance plastice encapsulation, is provided with input signal connector.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 5, it is characterised in that: the right-hand member of described bearing block is provided with an annular bulge-structure, and described armature contacts with this bulge-structure.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 6, it is characterized in that: described first sliding bearing uses interference fit to be connected composition buting iron parts with buting iron, first sliding bearing is positioned at the right-hand member of buting iron, described first sliding bearing all uses interference fit to be connected with pole shoe and bearing block, first sliding bearing and the second sliding bearing are socketed in the two ends of push rod respectively, and push rod can be in the support lower slider of two sliding bearings.
- Electromagnetic Valve for Automatic Transmission proportion electro-magnet the most according to claim 7, it is characterized in that: the two ends of described yoke are provided with cannelure, the cooperation location being respectively used between buting iron, pole shoe, the cannelure in yoke is positioned at the part of buting iron right-hand member for connecting main valve assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210539935.8A CN103050217B (en) | 2012-12-14 | 2012-12-14 | Electromagnetic Valve for Automatic Transmission proportion electro-magnet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210539935.8A CN103050217B (en) | 2012-12-14 | 2012-12-14 | Electromagnetic Valve for Automatic Transmission proportion electro-magnet |
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| Publication Number | Publication Date |
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| CN103050217A CN103050217A (en) | 2013-04-17 |
| CN103050217B true CN103050217B (en) | 2016-08-03 |
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| CN201210539935.8A Expired - Fee Related CN103050217B (en) | 2012-12-14 | 2012-12-14 | Electromagnetic Valve for Automatic Transmission proportion electro-magnet |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103227024A (en) * | 2013-05-08 | 2013-07-31 | 艾通电磁技术（昆山）有限公司 | Proportion electro-magnet shaft sleeve supporting structure |
| CN105757155B (en) * | 2016-05-06 | 2018-04-24 | 哈尔滨工程大学 | A kind of adjustable half active shock-absorbing means of quality |
| CN107610877A (en) * | 2017-09-29 | 2018-01-19 | 惠州市亚欣电器有限公司 | A kind of Breake Electromagnet for high ferro automatically-controlled door |
| CN110428950A (en) * | 2019-08-29 | 2019-11-08 | 宁波精益飞达轴业有限公司 | A kind of electric-hydraulic proportion electromagnet |
| CN114233869A (en) * | 2021-12-29 | 2022-03-25 | 哈尔滨工业大学 | Electro-hydraulic proportional pressure reducing valve for engineering vehicle |
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| US6484998B1 (en) * | 1999-02-22 | 2002-11-26 | Bosch Rexroth Ag | Electromagnet and hydraulic valve comprising such an electromagnet |
| CN201526549U (en) * | 2009-10-16 | 2010-07-14 | 中国航天科技集团公司第六研究院第十一研究所 | Inverse-proportion pressure reducing valve |
| CN201527872U (en) * | 2009-10-16 | 2010-07-14 | 中国航天科技集团公司第六研究院第十一研究所 | Ratio electromagnet |
| CN201963625U (en) * | 2010-12-31 | 2011-09-07 | 中国航天科技集团公司第六研究院第十一研究所 | Two-position three-way proportional pressure relief electromagnetic valve |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10153019A1 (en) * | 2001-10-26 | 2003-05-08 | Ina Schaeffler Kg | Electromagnet for operating hydraulic valve, uses loose profiled push rod separated from magnet armature, to connect magnet armature with control piston and form equalizing channel |
| DE10321413B4 (en) * | 2003-05-13 | 2014-06-26 | Robert Bosch Gmbh | Electromagnetically actuated valve |
| JP4476902B2 (en) * | 2005-08-22 | 2010-06-09 | 株式会社不二工機 | Solenoid expansion valve |
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2012
- 2012-12-14 CN CN201210539935.8A patent/CN103050217B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6484998B1 (en) * | 1999-02-22 | 2002-11-26 | Bosch Rexroth Ag | Electromagnet and hydraulic valve comprising such an electromagnet |
| CN201526549U (en) * | 2009-10-16 | 2010-07-14 | 中国航天科技集团公司第六研究院第十一研究所 | Inverse-proportion pressure reducing valve |
| CN201527872U (en) * | 2009-10-16 | 2010-07-14 | 中国航天科技集团公司第六研究院第十一研究所 | Ratio electromagnet |
| CN201963625U (en) * | 2010-12-31 | 2011-09-07 | 中国航天科技集团公司第六研究院第十一研究所 | Two-position three-way proportional pressure relief electromagnetic valve |
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Effective date of registration: 20171213 Address after: 321000, Jinhua 697 Yongkang street, Wucheng District, Zhejiang Province, Asia Pacific incubation base, room 1558 Patentee after: Jinhua Hongbo magnetron Technology Co. Ltd. Address before: Zhejiang province Lanxi City Road 321103 Industry Development Zone No. 6 Patentee before: Lanxi Zhongyuan Electrical Appliance Co., Ltd. |
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Effective date of registration: 20180730 Address after: 321100 6 Lok Ye Road, Lanxi Economic Development Zone, Jinhua, Zhejiang Patentee after: Lanxi Zhongyuan Electrical Appliance Co., Ltd. Address before: 321000 room 1558, Yatai incubation base, 697 Yongkang street, Wucheng District, Jinhua, Zhejiang. Patentee before: Jinhua Hongbo magnetron Technology Co. Ltd. |
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