CN103042789B - Structure improved hot-pressing composite ground mat - Google Patents
Structure improved hot-pressing composite ground mat Download PDFInfo
- Publication number
- CN103042789B CN103042789B CN201210551003.5A CN201210551003A CN103042789B CN 103042789 B CN103042789 B CN 103042789B CN 201210551003 A CN201210551003 A CN 201210551003A CN 103042789 B CN103042789 B CN 103042789B
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- Prior art keywords
- layer
- hot
- rete
- adhesive force
- floor mat
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- Expired - Fee Related
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 28
- 238000007731 hot pressing Methods 0.000 title claims abstract description 25
- 239000000853 adhesive Substances 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims abstract description 30
- 230000001070 adhesive effect Effects 0.000 claims abstract description 29
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000012943 hotmelt Substances 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000003854 Surface Print Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000007766 curtain coating Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 abstract description 4
- 239000002904 solvent Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract 3
- 230000008018 melting Effects 0.000 abstract 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
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- Floor Finish (AREA)
Abstract
The invention relates to the technical field of ground mats, in particular to a structure improved hot-pressing composite ground mat. The ground mat comprises a ground mat body, wherein the ground mat body comprises a plastic foaming layer, and a hot melting film layer compounded on the surface of the plastic foaming layer through hot-pressing processing; a pattern layer is printed on the surface of the hot melting film layer; a printing film layer is covered on the surface of the pattern layer; the ground mat further comprises a glue water layer and an adhesive force layer, wherein the glue water layer is arranged between the hot melting film layer and the pattern layer; and the adhesive force layer is arranged between the pattern layer and the printing film layer. The structure improved hot-pressing composite ground mat has no residual chemical solvent, and is safer and more environment-friendly; with the printing film layer, the peculiar smell of the plastic foaming layer can be isolated to guarantee the physical health of people, and the printed pattern layer is protected; the wear resistance of the ground mat is improved; the pattern layer is prevented from decoloring; and the service life of the ground mat is prolonged.
Description
Technical field
The invention belongs to ground cushion technical field, particularly relate to a kind of structure improved hot-press composite floor mat.
Background technology
Play for open air, become article more and more conventional in people's life staying idle at home, for the studying and living of people brings great convenience for the ground cushion of children for learning, amusement.Market there is various ground cushion, existing ground cushion generally adopts plastic foamed forming, in order to strengthen aesthetic property, often need the pattern in its surface printing fineness, but this ground cushion can give off an unpleasant smell in the process used, and impacts the healthy of people, the pattern of printing is easily subject to the friction of external force and fades in the process used, service life is short, affects result of use.
Summary of the invention
The object of the invention is to provide a kind of safety, environmental protection for the deficiencies in the prior art, anti-wear performance is good, the structure improved hot-press composite floor mat of long service life.
To achieve these goals, the present invention adopts following technical scheme.
A kind of structure improved hot-press composite floor mat, comprise floor mat body, described floor mat body is comprised plastic foamed layer and is processed by hot pressing and be compounded in the hot melt rete on this plastic foamed layer surface, the surface printing of this hot melt rete has patterned layer, the surface coverage of described patterned layer has printing rete, also comprise glue layer and adhesive force layer, described glue layer is arranged between hot melt rete and patterned layer, and described adhesive force layer is arranged between patterned layer and printing rete.
Wherein, the composite material preparation of the composite material of optional PE and the PP of described printing rete, the composite material of EVA and PP, the composite material of POE and PP, the composite material of PE and EVA or PE, EVA and PP, softening temperature is 120 ~ 140 DEG C in process of production.
Wherein, described glue layer is EVA glue layer or POE glue layer, and softening temperature is 60 ~ 90 DEG C in process of production.
Wherein, described adhesive force layer is EVA adhesive force layer or PE adhesive force layer.
Wherein, described hot melt rete is EVA melt film layer or POE melt film layer.
Wherein, the lower surface of described plastic foamed layer is provided with wearing layer.
A preparation technology for structure improved hot-press composite floor mat, is made up of following processing step:
(1) step: prepare print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form hot melt rete on the surface of glue layer, the softening temperature of described hot melt rete is 8 ~ 100 DEG C;
(3) step: utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, hot melt rete hot pressing compound;
(4) step: the surface material hot pressing that (3) step obtains being compound to plastic foamed layer.
Wherein, in described (4) step, hot pressing temperature is 120 ~ 140 DEG C.
Compared with prior art, beneficial effect of the present invention is:
Structure improved hot-press composite floor mat of the present invention, adopts the mode of hot pressing compound in the process of producing, and glue can major part be volatilized, not chemical residue solvent, safer, environmental protection; The setting of printing rete can not only completely cut off the peculiar smell of plastic foamed layer, ensures that people's is healthy, and plays a protective role to the patterned layer of printing, enhance the anti-wear performance of ground cushion, prevent patterned layer from decolouring, be conducive to the service life extending ground cushion.
accompanying drawing illustrates:
Fig. 1 is the structural representation of embodiments of the invention 1.
Fig. 2 is the structural representation of embodiments of the invention 2.
Reference numeral comprises:
1-floor mat body; 2-plastic foamed layer; 3-hot melt rete; 4-patterned layer; 5-printing rete; 6-glue layer; 7-adhesive force layer; 8-wearing layer.
detailed description of the invention:
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
embodiment 1.
As shown in Figure 1, a kind of structure improved hot-press composite floor mat, comprise floor mat body 1, described floor mat body 1 is comprised plastic foamed layer 2 and is processed by hot pressing and be compounded in the hot melt rete 3 on this plastic foamed layer 2 surface, the surface printing of this hot melt rete 3 has patterned layer 4, the surface coverage of described patterned layer 4 has printing rete 5, also comprise glue layer 6 and adhesive force layer 7, described glue layer 6 is arranged between hot melt rete 3 and patterned layer 4, described adhesive force layer 7 is arranged between patterned layer 4 and printing rete 5, the present invention adopts the mode of hot pressing compound in the process of producing, glue can major part be volatilized, not chemical residue solvent, safer, environmental protection, the setting of printing rete 5 can not only completely cut off the peculiar smell of plastic foamed layer 2, ensures that people's is healthy, and plays a protective role to the patterned layer 4 of printing, enhance the anti-wear performance of ground cushion, prevent patterned layer 4 from decolouring, be conducive to the service life extending ground cushion.
Wherein, described printing rete 5 can select the composite material of the composite material of PE and PP, EVA and PP, the composite material of POE and PP, the composite material of PE and EVA or PE, prepared by the composite material of EVA and PP, softening temperature is 120 ~ 140 DEG C in process of production, this composite material, compared with single material, makes anti-wear performance of the present invention stronger.
Wherein, described glue layer 6 is EVA glue layer or POE glue layer, softening temperature is 60 ~ 90 DEG C in process of production, in the process of hot pressing compound, EVA or POE glue is heated volatilization, make the chemical solvent of the structure improved hot-press composite floor mat obtained residual few, safer, more environmental protection, reduces the healthy impact caused on people.
Wherein, described adhesive force layer 7 is EVA adhesive force layer or PE adhesive force layer, EVA adhesive force layer or PE adhesive force layer be arranged so that in the process of hot pressing compound, increase the adhesive force of printing rete 5 and patterned layer 4, make the bond strength between printing rete 5 and patterned layer 4 larger, structure is more stable, prevents from coming off or being torn.
Wherein, described hot melt rete 3 is EVA melt film layer or POE melt film layer, and it can strengthen the bond strength of hot pressing compound, not only makes hot pressing compound be more prone to, and can extend service life of the present invention.
The preparation technology of the structure improved hot-press composite floor mat of the present embodiment, it is made up of following processing step:
(1) step: prepare print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form hot melt rete at the upper surface of glue layer, the softening temperature of described hot melt rete is 8 ~ 100 DEG C;
(3) step: utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, hot melt rete hot pressing compound;
(4) step: the surface material hot pressing that (3) step obtains being compound to plastic foamed layer, hot pressing temperature is 120 ~ 140 DEG C.
embodiment 2.
As shown in Figure 2, the difference of the present embodiment and embodiment 1 is: the surface of the plastic foamed layer 2 of the present embodiment is provided with wearing layer 8, the setting of wearing layer 8 can the anti-wear performance on the surface of reinforced plastics foaming layer 2 further, and there is the effect of protection against the tide, mildew-resistant, the prolongedly service life of pad body 1.
Unaccounted technical characteristic and preparation technology in the present embodiment, adopt the explanation in embodiment 1, no longer repeat at this.
Finally should be noted that; above embodiment is only for illustration of technical scheme of the present invention but not limiting the scope of the invention; although be explained in detail the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (1)
1. a structure improved hot-press composite floor mat, comprise floor mat body, it is characterized in that, described floor mat body is comprised plastic foamed layer and is processed by hot pressing and be compounded in the hot melt rete on the surface of this plastic foamed layer, the surface printing of this hot melt rete has patterned layer, and the surface coverage of described patterned layer has printing rete, also comprises glue layer and adhesive force layer, described glue layer is arranged between hot melt rete and patterned layer, and described adhesive force layer is arranged between patterned layer and printing rete; Described adhesive force layer is EVA adhesive force layer or PE adhesive force layer;
The preparation of described hot-press composite floor mat is made up of following processing step:
(1) step: prepare print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form hot melt rete on the surface of glue layer;
(3) step: utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, hot melt rete hot pressing compound;
(4) step: the surface material hot pressing that (3) step obtains being compound to plastic foamed layer, wherein, hot pressing temperature is 120 ~ 140 DEG C.
2. structure improved hot-press composite floor mat according to claim 1, is characterized in that, described glue layer is EVA glue layer or POE glue layer.
3. structure improved hot-press composite floor mat according to claim 1, is characterized in that, described hot melt rete is EVA melt film layer or POE melt film layer.
4. structure improved hot-press composite floor mat according to claim 1, is characterized in that, the lower surface of described plastic foamed layer is provided with wearing layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210551003.5A CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
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CN201210551003.5A CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
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CN103042789A CN103042789A (en) | 2013-04-17 |
CN103042789B true CN103042789B (en) | 2015-05-20 |
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CN201210551003.5A Expired - Fee Related CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106427174A (en) * | 2016-10-09 | 2017-02-22 | 广东富利时实业有限公司 | Production process of composite mat |
CN107813623B (en) * | 2017-10-12 | 2019-07-09 | 浙江金祥汽车配件有限公司 | A kind of preparation method contaminating golden automatic foot-mat |
CN111114072A (en) * | 2020-01-06 | 2020-05-08 | 广东富利时实业有限公司 | High-strength gasket based on BOPE and manufacturing method |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4208468A (en) * | 1977-07-07 | 1980-06-17 | Imperial Chemical Industries Limited | Polyester/vinyl chloride polymer laminates |
US5082705A (en) * | 1990-07-03 | 1992-01-21 | E. R. Carpenter Company, Inc. | Carpet underlay |
CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
CN202079871U (en) * | 2011-04-29 | 2011-12-21 | 林彬 | Hot-press composite floor mat |
CN203110454U (en) * | 2012-12-18 | 2013-08-07 | 林彬 | Hot-pressing composite ground mat with improved structure |
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