CN103042789A - Structure improved hot-pressing composite ground mat - Google Patents
Structure improved hot-pressing composite ground mat Download PDFInfo
- Publication number
- CN103042789A CN103042789A CN2012105510035A CN201210551003A CN103042789A CN 103042789 A CN103042789 A CN 103042789A CN 2012105510035 A CN2012105510035 A CN 2012105510035A CN 201210551003 A CN201210551003 A CN 201210551003A CN 103042789 A CN103042789 A CN 103042789A
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- Prior art keywords
- layer
- hot
- rete
- adhesive force
- structure improved
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- 239000002131 composite material Substances 0.000 title claims abstract description 30
- 238000007731 hot pressing Methods 0.000 title claims abstract description 25
- 239000000853 adhesive Substances 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims abstract description 30
- 230000001070 adhesive effect Effects 0.000 claims abstract description 29
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000012943 hotmelt Substances 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000003854 Surface Print Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000007766 curtain coating Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 abstract description 4
- 239000002904 solvent Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract 3
- 230000008018 melting Effects 0.000 abstract 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000007613 environmental effect Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
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Abstract
The invention relates to the technical field of ground mats, in particular to a structure improved hot-pressing composite ground mat. The ground mat comprises a ground mat body, wherein the ground mat body comprises a plastic foaming layer, and a hot melting film layer compounded on the surface of the plastic foaming layer through hot-pressing processing; a pattern layer is printed on the surface of the hot melting film layer; a printing film layer is covered on the surface of the pattern layer; the ground mat further comprises a glue water layer and an adhesive force layer, wherein the glue water layer is arranged between the hot melting film layer and the pattern layer; and the adhesive force layer is arranged between the pattern layer and the printing film layer. The structure improved hot-pressing composite ground mat has no residual chemical solvent, and is safer and more environment-friendly; with the printing film layer, the peculiar smell of the plastic foaming layer can be isolated to guarantee the physical health of people, and the printed pattern layer is protected; the wear resistance of the ground mat is improved; the pattern layer is prevented from decoloring; and the service life of the ground mat is prolonged.
Description
Technical field
The invention belongs to the ground cushion technical field, relate in particular to a kind of structure improved hot-press composite floor mat.
Background technology
Be used for outdoorly playing, become the article that people's life staying idle at home is more and more commonly used for the ground cushion of children for learning, amusement, for people's studying and living brings great convenience.Various ground cushions have appearred on the market, plastic foamed the forming of the general employing of existing ground cushion, in order to strengthen aesthetic property, often need to be at the pattern of its surface printing fineness, but this ground cushion can give off an unpleasant smell in the process of using, and the healthy of people impacted, and the pattern of printing is subject to the friction of external force easily and fades in the process of using, service life is short, affects result of use.
Summary of the invention
The object of the invention is to provides a kind of safety, environmental protection for the deficiencies in the prior art, and anti-wear performance is good, the structure improved hot-press composite floor mat of long service life.
To achieve these goals, the present invention adopts following technical scheme.
A kind of structure improved hot-press composite floor mat, comprise the ground pad body, described ground pad body comprises plastic foamed layer and the hot melt rete that is compounded in this plastic foamed layer surface by hot pressing processing, the surface printing of this hot melt rete has patterned layer, the surface coverage of described patterned layer has the printing rete, also comprise glue layer and adhesive force layer, described glue layer is arranged between hot melt rete and the patterned layer, and described adhesive force layer is arranged between patterned layer and the printing rete.
Wherein, the composite material of composite material, PE and the EVA of composite material, POE and the PP of composite material, EVA and the PP of the optional PE of using of described printing rete and PP or the composite material of PE, EVA and PP prepare, and softening temperature is 120～140 ℃ in process of production.
Wherein, described glue layer is EVA glue layer or POE glue layer, and softening temperature is 60～90 ℃ in process of production.
Wherein, described adhesive force layer is EVA adhesive force layer or PE adhesive force layer.
Wherein, described hot melt rete is EVA melt film layer or POE melt film layer.
Wherein, the lower surface of described plastic foamed layer is provided with wearing layer.
A kind of preparation technology of structure improved hot-press composite floor mat is comprised of following processing step:
(1) step: prepare the print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and the patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form the hot melt rete on the surface of glue layer, the softening temperature of described hot melt rete is 8～100 ℃;
(3) step: it is compound to utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, the hot pressing of hot melt rete;
(4) step: the material hot pressing that (3) step was made is compound to plastic foamed layer surface.
Wherein, in described (4) step, hot pressing temperature is 120～140 ℃.
Compared with prior art, beneficial effect of the present invention is:
Structure improved hot-press composite floor mat of the present invention adopts the compound mode of hot pressing in the process of producing, so that glue can most of volatilize not residual chemical solvent, safer, environmental protection; The setting of printing rete not only can completely cut off the peculiar smell of plastic foamed layer, ensures the healthy of people, and the patterned layer of printing is played a protective role, and has strengthened the anti-wear performance of ground cushion, prevents the patterned layer decolouring, is conducive to prolong the service life of ground cushion.
Description of drawings:
Fig. 1 is the structural representation of embodiments of the invention 1.
Fig. 2 is the structural representation of embodiments of the invention 2.
Reference numeral comprises:
1-ground pad body; 2-plastic foamed layer; 3-hot melt rete; 4-patterned layer; 5-printing rete; 6-glue layer; 7-adhesive force layer; 8-wearing layer.
The specific embodiment:
For the ease of those skilled in the art's understanding, the present invention is further illustrated below in conjunction with embodiment and accompanying drawing, and the content that embodiment is mentioned not is limitation of the invention.
As shown in Figure 1, a kind of structure improved hot-press composite floor mat, comprise ground pad body 1, described ground pad body 1 comprises plastic foamed layer 2 and the hot melt rete 3 that is compounded in these plastic foamed layer 2 surfaces by hot pressing processing, the surface printing of this hot melt rete 3 has patterned layer 4, the surface coverage of described patterned layer 4 has printing rete 5, also comprise glue layer 6 and adhesive force layer 7, described glue layer 6 is arranged between hot melt rete 3 and the patterned layer 4, described adhesive force layer 7 is arranged between patterned layer 4 and the printing rete 5, and the present invention adopts the compound mode of hot pressing in the process of producing, so that glue can most of volatilize, not residual chemical solvent, safer, environmental protection; The setting of printing rete 5 not only can completely cut off the peculiar smell of plastic foamed layer 2, ensures the healthy of people, and the patterned layer 4 of printing is played a protective role, and has strengthened the anti-wear performance of ground cushion, prevents patterned layer 4 decolourings, is conducive to prolong the service life of ground cushion.
Wherein, described printing rete 5 can be selected the composite material of composite material, PE and EVA of composite material, POE and PP of composite material, EVA and PP of PE and PP or the composite material preparation of PE, EVA and PP, softening temperature is 120～140 ℃ in process of production, this composite material is compared with single material, so that anti-wear performance of the present invention is stronger.
Wherein, described glue layer 6 is EVA glue layer or POE glue layer, softening temperature is 60～90 ℃ in process of production, in the compound process of hot pressing, the volatilization of being heated of EVA or POE glue, so that the chemical solvent of the structure improved hot-press composite floor mat that makes is residual few, safer, more environmental protection, reduce the healthy impact that causes on people.
Wherein, described adhesive force layer 7 is EVA adhesive force layer or PE adhesive force layer, being arranged so that in the compound process of hot pressing of EVA adhesive force layer or PE adhesive force layer, increase the adhesive force of printing rete 5 and patterned layer 4, so that the bond strength between printing rete 5 and the patterned layer 4 is larger, structure is more stable, prevents from coming off or by being torn.
Wherein, described hot melt rete 3 is EVA melt film layer or POE melt film layer, and it can strengthen the compound bond strength of hot pressing, not only so that hot pressing is compound is more prone to, and can prolong service life of the present invention.
The preparation technology of the structure improved hot-press composite floor mat of present embodiment, it is comprised of following processing step:
(1) step: prepare the print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and the patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form the hot melt rete at the upper surface of glue layer, the softening temperature of described hot melt rete is 8～100 ℃;
(3) step: it is compound to utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, the hot pressing of hot melt rete;
(4) step: the material hot pressing that (3) step was made is compound to plastic foamed layer surface, and hot pressing temperature is 120～140 ℃.
As shown in Figure 2, the difference of present embodiment and embodiment 1 is: the surface of the plastic foamed layer 2 of present embodiment is provided with wearing layer 8, the setting of wearing layer 8 is the anti-wear performance on the surface of reinforced plastics foaming layer 2 further, and the effect with protection against the tide, mildew-resistant, the service life of prolongation ground pad body 1.
Unaccounted technical characterictic and preparation technology in the present embodiment adopt the explanation among the embodiment 1, no longer give unnecessary details at this.
Should be noted that at last; above embodiment only is used for technical scheme of the present invention being described but not limiting the scope of the invention; although with reference to preferred embodiment the present invention has been done detailed description; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from essence and the scope of technical solution of the present invention.
Claims (7)
1. structure improved hot-press composite floor mat, comprise the ground pad body, it is characterized in that, described ground pad body comprises plastic foamed layer and the hot melt rete that is compounded in the surface of this plastic foamed layer by hot pressing processing, the surface printing of this hot melt rete has patterned layer, and the surface coverage of described patterned layer has the printing rete, also comprises glue layer and adhesive force layer, described glue layer is arranged between hot melt rete and the patterned layer, and described adhesive force layer is arranged between patterned layer and the printing rete.
2. structure improved hot-press composite floor mat according to claim 1 is characterized in that, described glue layer is EVA glue layer or POE glue layer.
3. structure improved hot-press composite floor mat according to claim 1 is characterized in that, described adhesive force layer is EVA adhesive force layer or PE adhesive force layer.
4. structure improved hot-press composite floor mat according to claim 1 is characterized in that, described hot melt rete is EVA melt film layer or POE melt film layer.
5. structure improved hot-press composite floor mat according to claim 1 is characterized in that, the lower surface of described plastic foamed layer is provided with wearing layer.
6. the preparation technology of the described structure improved hot-press composite floor mat of claim 1 to 4 any one is characterized in that, is comprised of following processing step:
(1) step: prepare the print film material, described print film material comprises printing rete, adhesive force layer, patterned layer, and described adhesive force layer is arranged between printing rete and the patterned layer;
(2) step: the surface uniform glue coating water layer of the patterned layer in (1) step, and utilize the mode of curtain coating to form the hot melt rete on the surface of glue layer;
(3) step: it is compound to utilize hot-pressing roller will print rete, adhesive force layer, patterned layer, glue layer, the hot pressing of hot melt rete;
(4) step: the material hot pressing that (3) step was made is compound to plastic foamed layer surface.
7. the production technology of structure improved hot-press composite floor mat claimed in claim 6 is characterized in that, in described (4) step, hot pressing temperature is 120～140 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210551003.5A CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210551003.5A CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103042789A true CN103042789A (en) | 2013-04-17 |
| CN103042789B CN103042789B (en) | 2015-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210551003.5A Expired - Fee Related CN103042789B (en) | 2012-12-18 | 2012-12-18 | Structure improved hot-pressing composite ground mat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103042789B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427174A (en) * | 2016-10-09 | 2017-02-22 | 广东富利时实业有限公司 | Production process of composite mat |
| CN107813623A (en) * | 2017-10-12 | 2018-03-20 | 浙江金祥汽车配件有限公司 | A kind of preparation method for contaminating golden automatic foot-mat |
| CN111114072A (en) * | 2020-01-06 | 2020-05-08 | 广东富利时实业有限公司 | High-strength gasket based on BOPE and manufacturing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208468A (en) * | 1977-07-07 | 1980-06-17 | Imperial Chemical Industries Limited | Polyester/vinyl chloride polymer laminates |
| US5082705A (en) * | 1990-07-03 | 1992-01-21 | E. R. Carpenter Company, Inc. | Carpet underlay |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN202079871U (en) * | 2011-04-29 | 2011-12-21 | 林彬 | Hot-press composite floor mat |
| CN203110454U (en) * | 2012-12-18 | 2013-08-07 | 林彬 | Hot-pressing composite ground mat with improved structure |
-
2012
- 2012-12-18 CN CN201210551003.5A patent/CN103042789B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208468A (en) * | 1977-07-07 | 1980-06-17 | Imperial Chemical Industries Limited | Polyester/vinyl chloride polymer laminates |
| US5082705A (en) * | 1990-07-03 | 1992-01-21 | E. R. Carpenter Company, Inc. | Carpet underlay |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN202079871U (en) * | 2011-04-29 | 2011-12-21 | 林彬 | Hot-press composite floor mat |
| CN203110454U (en) * | 2012-12-18 | 2013-08-07 | 林彬 | Hot-pressing composite ground mat with improved structure |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427174A (en) * | 2016-10-09 | 2017-02-22 | 广东富利时实业有限公司 | Production process of composite mat |
| CN107813623A (en) * | 2017-10-12 | 2018-03-20 | 浙江金祥汽车配件有限公司 | A kind of preparation method for contaminating golden automatic foot-mat |
| CN107813623B (en) * | 2017-10-12 | 2019-07-09 | 浙江金祥汽车配件有限公司 | A kind of preparation method contaminating golden automatic foot-mat |
| CN111114072A (en) * | 2020-01-06 | 2020-05-08 | 广东富利时实业有限公司 | High-strength gasket based on BOPE and manufacturing method |
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| Publication number | Publication date |
|---|---|
| CN103042789B (en) | 2015-05-20 |
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Granted publication date: 20150520 |
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