CN102304970B - Stone plastic floor and processing method thereof - Google Patents
Stone plastic floor and processing method thereof Download PDFInfo
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- CN102304970B CN102304970B CN 201110131127 CN201110131127A CN102304970B CN 102304970 B CN102304970 B CN 102304970B CN 201110131127 CN201110131127 CN 201110131127 CN 201110131127 A CN201110131127 A CN 201110131127A CN 102304970 B CN102304970 B CN 102304970B
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- Prior art keywords
- solid wood
- wood veneer
- floor
- stone
- paint
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000004575 stone Substances 0.000 title claims abstract description 47
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 229920003023 plastic Polymers 0.000 title abstract 4
- 239000004033 plastic Substances 0.000 title abstract 4
- 239000003973 paint Substances 0.000 claims abstract description 42
- 239000002023 wood Substances 0.000 claims abstract description 31
- 239000007787 solid Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000004579 marble Substances 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 4
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 235000013312 flour Nutrition 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 238000005491 wire drawing Methods 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000003319 supportive Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 210000003491 Skin Anatomy 0.000 claims description 2
- 235000013339 cereals Nutrition 0.000 claims description 2
- 238000005299 abrasion Methods 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 abstract 4
- 239000002344 surface layer Substances 0.000 abstract 3
- 239000011247 coating layer Substances 0.000 abstract 2
- 229920000915 polyvinyl chloride Polymers 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 abstract 1
- 239000011347 resin Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 238000009408 flooring Methods 0.000 description 3
- 230000000845 anti-microbial Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 210000002615 Epidermis Anatomy 0.000 description 1
- 230000003044 adaptive Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000003115 biocidal Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000023298 conjugation with cellular fusion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 230000002285 radioactive Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000000979 retarding Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static Effects 0.000 description 1
- 230000021037 unidirectional conjugation Effects 0.000 description 1
Images
Abstract
The invention discloses a stone plastic floor and a processing method thereof. The stone plastic floor consists of a bottom layer serving as a supporting main body, a surface layer bonded on the top face of the bottom layer, and an ultraviolet (UV) coating layer bonded on the surface layer, wherein the bottom layer is formed by mixing polyvinyl chloride resin and marble powder; the surface layer is a solid wood veneer; and the UV coating layer comprises an aqueous color addition primer, a UV sanding primer, a UV abrasion-proof finishing paint, a first UV curtaining finishing paint and a second UV abrasion-proof finishing paint from inside to outside in turn. Different functions are realized through performance characteristics of different layers, so that the stone plastic floor has the advantages of light weight, high abrasion resistance, high pressure resistance and impact resistance, good foot feeling, environment friendliness and energy conservation, can be recycled, fully meets a use requirement of the modern society on decorative materials and has a wide application range.
Description
Technical field
The present invention relates to a kind of stone and mould floor and processing method thereof, belong to architectural decoration material field.
Background technology
Along with social development, various floor decorative materials and decorative product constantly occur.The product that everybody is familiar with has: ceramic tile, flooring laminate, solid wooden floor board, compoiste wood floor etc., its range of application relate to the every aspect of our life.
Wherein, the ceramic tile wearability is good, and waterproof, protection against the tide, anticorrosion also have certain withstand voltage properties, and quality is hard, and selection is convenient, and long service life can be widely used in various indoor environments, deeply is subjected to liking of consumers in general, and the scope that is used is also the most extensive.Flooring laminate, it is convenient to lay simply, clean, and lightweight, volume is little, uses flexibly, can cut randomly as required, and adaptive capacity to environment is strong.And solid wooden floor board or compoiste wood floor, because take wooden structure as main, good springiness, comfortable foot feeling, nonpoisonous and tasteless, in the room, use more satisfactoryly, be the ornament materials of earth's surface, bedroom first-selection.
Although above-mentioned decorative product advantages has his own strong points, weak point is arranged also separately.Ceramic tile is because hardness is high, surface smoothing, spatter water after, the people is slipped, especially dangerous concerning the elderly.In recent years, its scope of application is under some influence.Flooring laminate, intensity is low, toughness is large, easily produces static, under long-time extruding, can form gauffer or distortion, and simultaneously, also easily aging, fracture is unfavorable for long-term use.Solid wooden floor board or compoiste wood floor need to use a large amount of timber, are unfavorable for environmental protection, the floor surface poor impact resistance, and well waterproof, protection against the tide, anticorrosion, the operational maintenance workload is larger, and later maintenance and use cost are higher.
For above-mentioned situation, people begin to research and develop some new substitute products, particularly under environmental protection, energy-conservation major premise, design performance more comprehensively, use more easily decorative product, just become the problem to be solved in the present invention.
Summary of the invention
In view of above-mentioned existing situation, the present invention aims to provide a kind of good decorating effect, draws materials extensive, easy to use, and the novel stone of energy-saving and environmental protection is moulded the floor, to replace existing ceramic tile or timber floor.
The present invention is achieved through the following technical solutions:
A kind of stone is moulded the floor, is comprised of with the top layer that is attached to the bottom end face the bottom as supportive body, and bottom is provided with lightening hole, and bottom is mixed by Corvic and marble stone flour; The top layer is solid wood veneer, and the solid wood veneer surface is provided with wood grain, and solid wood veneer sticks on the bottom end face by environmental protection glue.
The percentage by weight of described Corvic and marble stone flour is 20%: 80%.
Described bottom both sides also are respectively equipped with can realize the each other snap close of grafting, and snap close is arranged along the length extending direction of bottom both sides.
Described solid wood veneer surface also scribbles the UV coating, and the UV coating is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Described stone is moulded the processing method on floor, and concrete steps comprise:
1) be by homogenizer to mix at 20%: 80% by weight percentage with Corvic and marble stone flour, until after mixture temperature reaches 130 ℃, discharging.
2) powder that stirs is put into the screw extruder vacuum extruding form, barrel zone temperature is controlled at 130-180 ℃, and spraying cooling when extruding is so that fixed length cutting is finished the base material making.
3) substrate surface is carried out sanding and process, upper environmental protection glue utilizes cold press that the top layer solid wood veneer is pressed and puts on base material pressure: 4-5Mpa, time: 40min, normal temperature control; Carry out again the hot press compacting after colding pressing, pressure: 4-5Mpa, time: 30min, temperature: 100-120 ℃.
4) utilize wire drawing machine that wooden skin is carried out wire drawing and process, and utilize polishing machine to remove surperficial burr.
5) last, to carry out the UV coating on the solid wood veneer surface and process, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Stone of the present invention is moulded floor and processing method thereof, is divided into bottom, top layer and UV coating three parts by stone being moulded the floor, utilizes the characteristic of property of different layers to realize different function and efficacies, and finally reaches required whole structure, satisfies and uses needs.Wherein, bottom is mixed by Corvic and marble stone flour as supportive body; the top layer is attached on the bottom end face; the top layer adopts solid wood veneer to process; the solid wood veneer surface scribbles the UV coating, and the UV coating is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV, and five layers of paint vehicle general protection top layer are not destroyed; consider and take precautions against the problem that may run in using, guarantee service property (quality).
Its concrete advantage mainly comprises:
1, environmental protection: the primary raw material that stone is moulded the floor is Corvic and marble stone flour, detects not contain any radioactive element zero content of formaldehyde, environmental protection through national authority department.
2, ultralight ultra-thin: it is lightweight that the stone that synthetic material is made is moulded the floor, draws materials extensively, is beneficial to the skyscraper freight weight limit and uses.
3, high resiliency and superpower shock resistance: it is softer that stone is moulded the floor quality, elasticity is better, under the impact of weight, there is good elasticity to recover, comfortable foot feeling, be referred to as " the soft gold of material ", simultaneously, stone is moulded the floor and is had very strong impact resistance, there is very strong elasticity to recover for heavy impact destruction, can causes damage hardly.
4, superpower anti-skidding: the UV coating that stone is moulded floor surface has special skid resistance, and compares with common earth material, in the situation that sticking water feel is more puckery, and more difficult sliding into.
5, fire protection flame retarding, waterproof, protection against the tide, anticorrosion: its bottom have drawn from stone flour and Corvic, Surface mulch has the UV coating, good flame resistance, fire-protection rating is only second to stone material; Simultaneously, bottom and surface also have very strong waterproof, protection against the tide, a Corrosion Protection, only otherwise long period of soaking can not go mouldy because of high humidity.
6, sound-absorbing noise control: the stone that synthetic material is made is moulded the floor, and the sound-absorbing effect that has the common ground material to compare, its sound-absorbing can reach 20 decibels.
7, anti-microbial property: stone is moulded the UV coating of floor surface, has special anti-microbial property, can suppress growing of most bacteriums, uses safety, health.
8, cutting property: just can cut arbitrarily with simple and easy cutting machine, cutting property is good, and seam is tiny, and splicing is simple.
9, installation: stone is moulded the floor and adopted the special environment protection floor glue bonding, just can use after 24 hours, and is quick for installation, simple.
10, maintenance property: stone is moulded floor surface and is scribbled the UV coating, and wearability is good, waterproof, anticorrosion, smooth surface, and the direct wiping on the surface of available mop, servicing operations is simple, convenient.
11, environmental protection is renewable: stone is moulded the floor decorative material that the floor is the regeneration of unique energy.
Description of drawings
Fig. 1 is the cross-sectional structure schematic diagram that stone of the present invention is moulded the floor.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing 1:
A kind of stone of the present invention is moulded the floor, is comprised of bottom 3, top layer 2 and UV coating 1.Wherein, bottom 3 is mixed by Corvic and marble stone flour as supportive body, and Corvic and marble stone flour are to carry out hybrid process at 20%: 80% by weight percentage, and not only quality is tight, and lightweight, and resistance to impact is good.For reducing the weight of bottom 3, be provided with horizontal a plurality of lightening holes 4 at bottom 3, lightening hole 4 is moulded the length extending direction on floor through bottom 3 along stone.Top layer 2 is attached on the end face of bottom 3, and top layer 2 is solid wood veneer, and the solid wood veneer surface is provided with the artificial wood pattern, and solid wood veneer sticks on the end face of bottom 3 by environmental protection glue.Solid wood veneer makes stone mould floor surface more to be rich in pliability and elasticity, and has had the decoration effect of timber floor concurrently.
For further increasing wearability and the result of use on top layer 2, also scribble UV coating 1 on the solid wood veneer surface, UV coating 1 is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.Wherein, water-based adds and forms after five layers of color bottom paints, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV spray paint, solidify, UV coating 1 directly contacts with the external world, but Effective Raise stone is moulded the serviceability of floor surface, enlarges and the expansion scope of application.
Certainly, be to simplify installation process, improve installation rate, along the length extending direction, also can arrange to realize that stone moulds the snap close of mutually pegging graft between the floor in the bottom both sides, snap close can realize fast that stone moulds the assembly unit between the floor, simplifies installation process.
The processing method that the below moulds the floor to stone is further described, and concrete procedure of processing comprises:
The high-speed stirred process can make Corvic and marble stone flour fully mix, and the base material that the later stage is formed is organized more even, and quality is more reliable.
Cooling procedure can make the higher base material fast cooling of temperature, guarantees that extruding rear form fixes, for the fixed length cutting process after extruding is prepared.Because moulding the floor, stone in the later stage use, splices for mutual, higher for dimensional requirement, therefore spraying cooling and fixed length cutting step are extremely important.
Because the substrate surface after extruding is more smooth, is unfavorable for cold pressure procedure, process therefore need that substrate surface is at first carried out sanding, make surface pattern coarse, solid wood veneer is bonding reliable.And follow-up hot pressing can further improve bonding stability, guarantees service property (quality).
Step 4 is put into wire drawing machine with the bonding base material of finishing of solid wood veneer, wooden epidermis face is carried out wire drawing process, and forms more preferably decorative effect, and utilizes polishing machine to remove surperficial issuable burr, makes any surface finish, neat.
Step 5 is for increasing serviceability, improve wear-resisting, the durability of solid wood veneer, also need carry out the UV coating on the solid wood veneer surface and process, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Water-based adds the shade that color bottom paint shows in order to adjust solid wood veneer, better is fit to consumers in general's consumption habit; The wear-resisting finish paint of UV then can improve surface abrasion resistance, guarantees long-term service property (quality) and the result of use of using.
The stone that completes is moulded the floor when mating formation, adopt the mode of pasting separately, each piece stone is moulded the floor and directly is bonded in ground, and mutual horizontal alignment, form a constitutionally stable joint face and be laid on the earth's surface, the effect of existing solid wooden floor board has again green, the environmental protection of floor tile, antibiotic, anti-hot-tempered effect is used simple, easy to maintenance.Be provided with snap close if mould the both sides, floor at stone, then can directly utilize snap close mutually to overlap, thereby finish pavement process fast.
Claims (1)
1. a stone is moulded the processing method on floor, it is characterized in that, by forming as the bottom of supportive body and the top layer that is attached to the bottom end face, described bottom is provided with lightening hole, and bottom is mixed by Corvic and marble stone flour; Described top layer is solid wood veneer, and the solid wood veneer surface is provided with wood grain, and solid wood veneer sticks on the bottom end face by environmental protection glue, and concrete steps comprise:
1) Corvic and marble stone flour are mixed by homogenizer for 20%:80% by weight percentage, until after mixture temperature reaches 130 ℃, discharging;
2) powder that stirs is put into the screw extruder vacuum extruding form, barrel zone temperature is controlled at 130-180 ℃, and spraying cooling when extruding is so that fixed length cutting is finished the base material making;
3) substrate surface is carried out sanding and process, upper environmental protection glue utilizes cold press that the top layer solid wood veneer is pressed and puts on base material pressure: 4-5Mpa, time: 40min, normal temperature control; Carry out again the hot press compacting after colding pressing, pressure: 4-5Mpa, time: 30min, temperature: 100-120 ℃;
4) utilize wire drawing machine that wooden skin is carried out wire drawing and process, and utilize polishing machine to remove surperficial burr;
5) last, to carry out the UV coating on the solid wood veneer surface and process, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110131127 CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110131127 CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102304970A CN102304970A (en) | 2012-01-04 |
| CN102304970B true CN102304970B (en) | 2013-10-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110131127 Expired - Fee Related CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN102304970B (en) |
Families Citing this family (17)
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| CN103203924A (en) * | 2013-04-19 | 2013-07-17 | 无锡龙盈环保科技有限公司 | Environment-friendly insecticidal building material |
| CN104279604B (en) * | 2014-09-29 | 2017-08-22 | 广东萨提亚新型建材科技有限公司 | A kind of environmentally friendly ground heating system of stone modeling carbon fiber |
| CN104308958B (en) * | 2014-09-29 | 2016-10-05 | 广东萨提亚新型建材科技有限公司 | A kind of ultra-wide stone-plastic plate material and preparation method thereof |
| CN104276785B (en) * | 2014-09-29 | 2016-01-06 | 广东萨提亚新型建材科技有限公司 | A kind of stone-plastic plate material and preparation method thereof |
| CN105317188A (en) * | 2015-11-17 | 2016-02-10 | 湖南邦弗特新材料技术有限公司 | Novel solid wood veneer decoration board and manufacture method and application thereof |
| CN105599326A (en) * | 2015-12-20 | 2016-05-25 | 刘飞武 | Processing method of decorative plate with three-dimensional patterns and the prepared decorative plate |
| CN106223569A (en) * | 2016-01-15 | 2016-12-14 | 上海协承昌化工有限公司 | A kind of composite floor board |
| CN106042150B (en) * | 2016-05-27 | 2018-07-31 | 浙江世纪豪门家居科技有限公司 | The production method of stone-plastic plate |
| CN106042151B (en) * | 2016-05-27 | 2018-07-31 | 浙江世纪豪门家居科技有限公司 | The manufacture craft of wear-resisting stone-plastic plate |
| CN106677456A (en) * | 2016-12-21 | 2017-05-17 | 江苏锐升新材料有限公司 | PVC imitated-marble UV highlight plate manufacturing process |
| CN107013012A (en) * | 2017-06-14 | 2017-08-04 | 合肥易美特建材有限公司 | A kind of stone plastic floor |
| CN107163442A (en) * | 2017-06-22 | 2017-09-15 | 合肥易美特建材有限公司 | A kind of manufacture craft of environmentally friendly stone plastic floor |
| CN108215253B (en) * | 2018-01-12 | 2020-09-08 | 陕西理工大学 | Stone-plastic composite floor production line |
| WO2019144375A1 (en) * | 2018-01-26 | 2019-08-01 | 浙江晶通塑胶有限公司 | Composite reinforced plastic flooring and manufacturing process thereof |
| CN108590090A (en) * | 2018-05-03 | 2018-09-28 | 佛山市三水万瑞达环保科技有限公司 | A kind of floor of anti-skidding sterilization |
| CN110774689A (en) * | 2019-11-20 | 2020-02-11 | 陈正彦 | Geothermal waterproof multilayer composite solid wood floor and manufacturing method thereof |
| CN113123559A (en) * | 2021-03-29 | 2021-07-16 | 苏州美诺护新材料科技研发有限公司 | Anti-deformation SPC floor and preparation method thereof |
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| WO2009011329A1 (en) * | 2007-07-19 | 2009-01-22 | Kaneka Corporation | Curable composition |
| CN201232335Y (en) * | 2008-07-17 | 2009-05-06 | 刘亚勋 | Stone and plastic floor |
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- 2011-05-20 CN CN 201110131127 patent/CN102304970B/en not_active Expired - Fee Related
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| CN101003425A (en) * | 2007-01-15 | 2007-07-25 | 赵颖义 | Synthesized stone-plastic plate |
| CN200999444Y (en) * | 2007-01-19 | 2008-01-02 | 黄志贵 | Fast-fixed stone plastic clad plate |
| WO2009011329A1 (en) * | 2007-07-19 | 2009-01-22 | Kaneka Corporation | Curable composition |
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| CN102304970A (en) | 2012-01-04 |
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