CN202604320U

CN202604320U - Sponge pillow structure

Info

Publication number: CN202604320U
Application number: CN 201220149883
Authority: CN
Inventors: 吴石艮
Original assignee: Jinuosi Xiamen Light Industry Product Co Ltd
Current assignee: International North joint-stock company
Priority date: 2012-04-11
Filing date: 2012-04-11
Publication date: 2012-12-19
Anticipated expiration: 2022-04-11

Abstract

A sponge pillow structure is characterized in that a gel composite layer is formed on the surface of a pillow main body, the gel composite layer is formed by attaching a gel layer on a sponge base layer, a protective layer is formed on the surface of the gel layer, and the gel composite layer and the pillow main body are integrally formed. According to the utility model, the gel is firstly compounded on the sponge base layer to form the gel composite layer, and the sponge base layer can be used as a gel carrier, so that the gel consumption is effectively reduced, the material cost is greatly lowered as compared with the traditional gel mat, and the cool touch feeling in use can also be guaranteed; and in addition, the gel composite layer can be cut into required size and then placed in a pillow mold to be integrally formed with the pillow main body, so that the sponge base layer and the pillow main body have similar materials, can be well combined and are not needed to be bonded, therefore, the glue is not needed, the production process is simple, the production efficiency is high and the product is safer and more environment-friendly for use.

Description

A kind of foam pillow structure

Technical field

The relevant a kind of pillow structure of the utility model is meant a kind of foam pillow structure with ice-cold sense of touch especially.

Background technology

Present foam pillow just has soft characteristics merely, or even in sponge, participates in medicine or the tealeaves with some auxiliary effects, to reach health care function.But in the higher environment of temperature, use foam pillow but comfortable inadequately, people just are employed on original foam pillow porcelain bead pad or bamboo mat that cushioning one deck has the sense of touch of cooling, straw mat to bring feel cool again.Though these porcelain bead pads, bamboo mat, straw mat have feel cool, but had a strong impact on the comfortableness of using, lost the original flexible nature of foam pillow.

Therefore the foam pillow that ice-cold sense of touch just occurred having; Like Fig. 1, shown in 2, it mainly is on molded good foam pillow main body 1 ', to post the layer of gel layer again, thereby makes foam pillow have ice-cold sense of touch; Gel is a kind of ice-cold sense of touch that has, the material that has certain flowability again.The foam pillow method for making that has ice-cold sense of touch at present is to mold gel mat 2 ' earlier; It simultaneously posts release liners 21 ', and another side has protective film 22 ', when combining with foam pillow main body 1 '; Release liners is torn off; Through glue gel mat 2 ' is adhered to the gel layer that foam pillow main body 1 ' surface forms the surface, when making gel mat 2 ', necessarily require like this its have certain thickness can guarantee with foam pillow combine too thin easy appearances breakage.And gel material price is high, can make the material cost of product high according to present preparation method; In addition, this gel mat 2 ' must rely on mould can moulding, increased its cost of manufacture virtually, and shaping efficiency is lower.The existence of many undesirable elements like this has influenced the competitiveness of product in market.

The utility model content

The purpose of the utility model provides and a kind ofly effectively reduces cost, and reaches the foam pillow structure with ice-cold sense of touch simultaneously again.

For realizing above-mentioned purpose, the solution of the utility model is:

A kind of foam pillow structure is provided with the gel composite bed on the surface of this pillow body, and this gel composite bed is in a sponge basic unit, to adhere to the layer of gel layer to form, and the surface of gel layer has protective layer, and this gel composite bed and pillow body are one-body molded.

The thickness of gel layer is 0.1mm-5mm on the said gel composite bed.

Said protective layer is thin layer or polyurethane coating.

Said protective layer is PVE layer, EVA layer or TPU layer.

Said protective layer is a layer of cloth.

Said layer of cloth is non-woven cloth layer or nonwoven fabric layer.

After adopting such scheme; Because the utility model is gel to be compounded in earlier form the gel composite bed in the sponge basic unit; Sponge basic unit can be used as the carrier of gel; So can effectively reduce the use amount of gel, existing relatively gel mat can significantly reduce its material cost, can guarantee the ice-cold sense of touch when it uses simultaneously again; In addition; This gel composite bed can be determined required size and be placed in the pillow mould together one-body moldedly with pillow body, and sponge basic unit is close with the pillow body material can to reach good the combination, bonding without the two again; Need not to use glue; Technology is simple when then making, and production efficiency is high, and product uses safety and environmental protection more.

Description of drawings

Fig. 1 is the STRUCTURE DECOMPOSITION sketch map of prior art foam pillow;

Fig. 2 is the schematic appearance of prior art foam pillow;

Fig. 3 is the shaping schematic view of the utility model gel composite bed;

Fig. 4 is the partial sectional view of the utility model gel composite bed;

Fig. 5 is the schematic appearance of the utility model foam pillow;

Fig. 6 is the partial sectional view of the utility model foam pillow.

The specific embodiment

Extremely shown in Figure 6 like Fig. 3; The utility model has disclosed a kind of foam pillow structure; Be to be provided with gel composite bed 2 on the surface of this pillow body 1; And this gel composite bed 2 is in a sponge basic unit 21, to adhere to gel layer 22 formation that a layer thickness is 0.1mm-5mm, and the surface of gel layer 22 has protective layer 23; Sponge basic unit 21 combines with pillow body 1.

The concrete steps that the utility model foam pillow is made are:

Step 1, moulding sponge thin slice cooperate shown in Figure 3 as sponge basic unit 21;

Step 2 is compounded with gel (GEL) layer 22 on a surface of sponge basic unit 21; This gel layer 22 can adopt and spray, the running roller roller covers or scraper and the mode that applies is incorporated into sponge basic unit 21 surfaces;

Step 3; Compound again layer protective layer 23 forms gel composite bed 2 on the gel layer after step 2 22 again; This protective layer 23 can adopt film, immersion coating or layer of cloth; And immersion coating is PU (polyurethanes), PVE (polyvinyl ethyl ether), EVA (ethene vinyl acetate resin) or TPU etc., and its effect is to make gel surface solidify.

Step 4 cuts the gel composite bed 2 of required size according to the pillow surface size, and is placed in the pillow mould, pillow body 1 foaming and gel composite bed 2 one-body molded combining.

So just formed foam pillow with ice-cold sense of touch.

Because the utility model is gel to be compounded in earlier form gel composite bed 2 in the sponge basic unit 21; Sponge basic unit 21 can be used as the carrier of gel layer 22; So can effectively reduce the use amount of gel; Existing relatively gel mat can significantly reduce its material cost, can guarantee the ice-cold sense of touch when it uses simultaneously again; In addition; This gel composite bed 2 can be determined required size and be placed in the pillow mould together one-body moldedly with pillow body 1, and sponge basic unit 21 is close with pillow body 1 material can to reach good the combination, bonding without the two again; Need not to use glue; Technology is simple when then making, and production efficiency is high, and product uses safety and environmental protection more.

Certainly this gel composite bed 2 can be shaped to coiled material earlier, and the user can combine to form the sponge product with ice-cold sense of touch with other pad after determining required size.

Claims

1. foam pillow structure; It is characterized in that: be provided with the gel composite bed on the surface of this pillow body; And this gel composite bed is in a sponge basic unit, to adhere to the layer of gel layer to form, and the surface of gel layer has protective layer, and this gel composite bed and pillow body are one-body molded.

2. a kind of foam pillow structure as claimed in claim 1 is characterized in that: the thickness of gel layer is 0.1mm-5mm on the gel composite bed.

3. according to claim 1 or claim 2 a kind of foam pillow structure, it is characterized in that: protective layer is thin layer or polyurethane coating.

4. according to claim 1 or claim 2 a kind of foam pillow structure, it is characterized in that: protective layer is PVE layer, EVA layer or TPU layer.

5. according to claim 1 or claim 2 a kind of foam pillow structure, it is characterized in that: protective layer is a layer of cloth.

6. a kind of foam pillow structure as claimed in claim 5 is characterized in that: layer of cloth is non-woven cloth layer or nonwoven fabric layer.