CN103042081B - Device for forming metal carrier - Google Patents
Device for forming metal carrier Download PDFInfo
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- CN103042081B CN103042081B CN201210512125.3A CN201210512125A CN103042081B CN 103042081 B CN103042081 B CN 103042081B CN 201210512125 A CN201210512125 A CN 201210512125A CN 103042081 B CN103042081 B CN 103042081B
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- push
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- cylinder
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- rotary member
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Abstract
The invention relates to a device for forming a metal carrier. The device comprises a push-turn mechanism which is installed in a rack, an output end of the push-turn mechanism is connected with a needle rolling mechanism, and the push-turn mechanism drives the needle rolling mechanism to perform vertical motion and rotational motion; the needle rolling mechanism is movably connected with a forming mechanism, and the forming mechanism is installed on a work table board of the rack; and an operation platform is installed above the forming mechanism, and a clamping mechanism is installed on the operation platform. The push-turn mechanism, the forming mechanism and the clamping mechanism cooperatively work to finish rolling of the three-core metal carrier, the degree of automation is high in the whole work process, moulding and deformation of materials in the rolling forming process are greatly reduced, and problems of low qualification rates, poor qualities and low efficiencies which are caused by manual forming production of operators in the past are solved, and production efficiencies are improved.
Description
Technical field
The present invention relates to formed machining equipment, particularly relate to the device be shaped for metallic carrier.
Background technology
Three core metal carriers are mainly used in catalyst converter, and the chemicals utilizing it to adhere to carries out vehicle maintenance service, and the structure of this metallic carrier is made up of three groups of N layer corrugated platings and the superposition of N+1 layer flat board, needs just can make above-mentioned metallic carrier through rolling.The quality of three core metal carriers is mainly reflected in size, the end face flatness in product center hole, and in prior art, rolling of three core metal carriers is that production efficiency is low by operating personnel's hand finishing, and cannot meet above-mentioned quality requirement, and qualification rate is low.
Summary of the invention
The applicant, for the problems referred to above, provides a kind of easy to operate device be shaped for SM type metallic carrier, has that mechanization degree is high, the measured advantage of product shaping matter, and can ensure production efficiency.
The technical solution adopted in the present invention is as follows:
For the device that metallic carrier is shaped, comprise the cranked mechanism be arranged in frame, the output of cranked mechanism connects rolling needle mechanism, and cranked mechanism drives rolling needle mechanism to move up and down and rotary motion; Rolling needle mechanism is flexibly connected with builder, and builder is arranged on the working plate of frame; Operating platform is installed in the top being positioned at builder, and clamp system installed by operating platform.
Its further technical scheme is:
Described cranked mechanism comprises push-jump cylinder, push-jump cylinder piston rod by cylinder push pedal connect maneuvering board, maneuvering board is connected with slide mechanism; Device electric machine assembly between two push-jump cylinders, the power end order of electric machine assembly runs through shaft coupling, supporting base, and is connected with the first push pedal, and the first push pedal is connected with rolling needle mechanism by arc;
Described rolling needle mechanism comprises the rotating shaft being arranged at above-mentioned arc inside, and one end of rotating shaft and fixed head are socketed, and the other end is threaded with inner rotary member, and one end of inner rotary member connects needle holder, and needle holder is fixedly connected with pin lid, and pin lid is connected with volume pin; Be positioned at the periphery of inner rotary member, be also provided with external rotary member, one end of external rotary member arranges push-rotating disk;
Described builder comprises driving wheel, the periphery of driving wheel is at least engaged with 3 followers, cam is installed on the top of follower, cam and roller tangent, one end of roller and fork is hinged, the piston rod of the hinged hydraulic cylinder of the other end of fork, and fork and hydraulic cylinder are hinged with the working plate of frame respectively, also by L-square joint forming portion on fork, forming section is at least installed 3 rollers;
Follower is mutually 120 ° and is articulated with on working plate;
Described clamp system comprises operating platform, on operating platform, install clamping cylinder, the output of clamping cylinder connects " L " shape plate, and " L " shape plate is fixedly connected with the straight plate of activity, also be fixedly connected with the second push pedal in the end of the straight plate of activity, the second push pedal is fixedly connected with pawling; Be positioned at the lower end connection sliding block of movable straight plate, slide block can do reciprocating linear motion on the guide rail being arranged on operating platform;
On operating platform, be at least fixedly connected with the cylinder supports plate that three positions are mutually 120 °, clamping cylinder installed by cylinder supports plate;
Described slide mechanism is installed on supporting plate, and supporting plate is by the trapezoid block that is connected to each other and be dull and stereotypedly connected with fixed mount.
Beneficial effect of the present invention is as follows:
The present invention utilizes cranked mechanism, builder and clamp system collaborative work to carry out rolling of three core metal carriers, whole course of work automaticity is high, greatly reduce the plastic deformation of material in rolled forming process, it is low, of poor quality that operating personnel's hand finishing of avoiding over produces the qualification rate caused, inefficient problem, improves production efficiency, and its end face flatness of three core metal carriers after shaping is high, extrusion deformation degree is few, meets target level of product quality.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view of cranked mechanism.
Fig. 3 is the perspective view of builder.
Fig. 4 is the perspective view of clamp system.
Fig. 5 is the sectional view of rolling needle mechanism.
Fig. 6 is the structural representation that fork is connected with support platen.
Fig. 7 is the hinged structural representation of hydraulic cylinder and support platen.
Fig. 8 is the original state schematic diagram of material.
Fig. 9 is the schematic diagram of material in forming process.
Figure 10 is the process schematic that material will be shaping.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, the present invention includes frame 2 and control system (not shown), cranked mechanism 1 is fixedly mounted in frame 2.As shown in Figure 2, cranked mechanism 1 comprises symmetrical installation and two mounting brackets 101 be fixedly connected on by bolt 102 in frame 2, two push-jump cylinders 105 are fixedly mounted on support 101 respectively by base 103, the piston rod of two push-jump cylinders 105 connects maneuvering board 110 respectively by cylinder push pedal 108, maneuvering board 110 is connected with slide mechanism 111 respectively, slide mechanism 111 is installed on supporting plate 120, and supporting plate 120 is connected with fixed mount 115 by the trapezoid block 118 and dull and stereotyped 117 be connected to each other.Between two push-jump cylinders 105, support 106 is fixedly connected with on maneuvering board 110, device electric machine assembly 104 on support 106, the power end order of electric machine assembly 104 runs through and connects shaft coupling 107, supporting base 109, and be connected with the first push pedal 114, the first push pedal 114 is connected with rolling needle mechanism 5 by arc 119.The output of cranked mechanism 1 connects rolling needle mechanism 5, and drives rolling needle mechanism 5 to move up and down and rotary motion by cranked mechanism 1.
As shown in Figure 5, rolling needle mechanism 5 comprises the rotating shaft 501 being arranged at above-mentioned arc 119 inside, one end and the fixed head 116 be fixedly connected on fixed mount 115 of rotating shaft 501 are socketed, the other end of rotating shaft 501 is threaded with inner rotary member 502 through cover plate 510, one end of inner rotary member 502 connects needle holder 509, needle holder 509 be fixedly connected with pin lid 508 and by fixed block 505 and screw 504 fastening, pin lid 508 with volume pin 506 be fixedly connected with; Be positioned at the periphery of inner rotary member 502, be also provided with the external rotary member 503 be connected with cover plate 510, one end of external rotary member 503 arranges push-rotating disk 507.
As shown in Figure 1, rolling needle mechanism 5 is flexibly connected with builder 3, builder 3 is arranged on the working plate 201 of frame 2, as shown in Figure 3, builder 3 comprise engage with above-mentioned push-rotating disk 507 driving wheel 305, the periphery of driving wheel 305 is at least engaged with 3 followers 302, follower 302 is mutually 120 ° and is articulated with on working plate 201, cam 301 is installed on the top of follower 302, cam 301 is tangent with roller 307, roller 307 is hinged with one end of fork 308, the piston rod 303 of the hinged hydraulic cylinder 304 of the other end of fork 308, fork 308 and hydraulic cylinder 304 are hinged with the working plate 201 of frame 2 respectively, as shown in Figure 6, owing to fork 308 having the first rotating shaft installing hole hole 309, one end of axle 313 has screw thread, be threaded with working plate 201 by axle 313, make fork 308 movable on working plate 201 by axle 313.As shown in Figure 7, hydraulic cylinder 304 has the second rotating shaft installing hole 310, by packing ring 3042, nut 3041 by cylinder rotating shaft 3043 device in hydraulic cylinder 304, the other end device bearing 3044 of cylinder rotating shaft 3043, bearing 3044 is connected with working plate 201 by screw 3045.Also by L-square 311 joint forming portion 306 on fork 308, forming section 306 is at least installed 3 rollers 312.
As shown in Figure 1, be positioned at the top of builder 3, the operating platform 401 be connected with working plate 201 is also installed in the periphery of builder 3, operating platform 401 is installed clamp system 4, as shown in Figure 4, the formation of clamp system 4 is: on operating platform 401, be at least fixedly connected with the cylinder supports plate 402 that three positions are mutually 120 °, cylinder supports plate 402 is installed clamping cylinder 403, the output of clamping cylinder 403 connects " L " shape plate 404, " L " shape plate 404 is fixedly connected with the straight plate 405 of activity, the second push pedal 408 is also fixedly connected with in the end of the straight plate 405 of activity, second push pedal 408 409 to be fixedly connected with pawling, be positioned at the lower end connection sliding block 406 of movable straight plate 405, slide block 406 can do reciprocating linear motion on the guide rail 407 being installed on operating platform 401.
Specific works process of the present invention is as follows:
Before rolling work, three groups of materials 6 are placed in the volume pin 506 of rolling needle mechanism 5, the state of three groups of materials 6 as shown in Figure 8, control system controls electric machine assembly 104 and works, the rotating shaft 113 of electric machine assembly 104 is rotated, by bearing 112, the first push pedal 114 is driven to rotate, because the first push pedal 114 connects arc 119, the external rotary member 503 of rolling needle mechanism 5 is driven to rotate thus, as shown in Figure 5, because external rotary member 503 is connected by cover plate 510 with inner rotary member 502, and one end of inner rotary member 502 connects needle holder 509 and pin lid 508, the other end is threaded rotating shaft 501, volume pin 506 and push-rotating disk 507 can be driven thus to rotate.
As Fig. 1, Fig. 3, shown in Fig. 5, push-rotating disk 507 is fitting to connection with the driving wheel 305 of shaping mechanism 3, the follower 302 that the rotating drive of driving wheel 305 engages with it simultaneously rotates, the cam 301 being positioned at follower 302 top is synchronized with the movement, because cam 301 and roller 307 are tangent, roller 307 is driven to move thus, roller 307 drives forming section 306 action by fork 308, the roller 312 on forming section 306 is made constantly to contact with material 6 thus, power is applied to material 6 and limiting material 6 moves, material 6 is out of shape, be illustrated in figure 9 material 6 to rotate to view when 120 °.
In the process that material 6 is out of shape, control system controls the clamping cylinder 403 of clamp system 4 by instruction works, the piston rod of clamping cylinder 403 drives " L " shape plate 404 and does straight reciprocating motion with its fixing straight plate 405 of activity, because the second push pedal 408 is fixed on one end of movable straight plate 405, and the second push pedal 408 with pawl 409 affixed, can drive thus pawl 409 do synchronous linear move back and forth, by pawling, distinctive arc part on 409 makes material 6 become circular to the effect that material 6 continues applying power, as shown in Figure 10, material 6 becomes circular gradually by irregularly shaped after constantly exerting a force.
When the volume pin 506 of rolling needle mechanism 5 rotated 240 °, the push-jump cylinder 105 that control system controls cranked mechanism 1 works, the piston rod of push-jump cylinder 105 drives cylinder push pedal 108 moving linearly, because cylinder push pedal 108 is connected with maneuvering board 110, make maneuvering board 110 servo-actuated, slide mechanism 111 carries out linear slide, now electric machine assembly 104 also moving linearly, driven the volume pin 506 of rolling needle mechanism 5 by arc 119, the material after being shaped is pushed to shell (not shown).
After completing above-mentioned action, control system controls cranked mechanism 1 and works, and drive rolling needle mechanism 5 to get back to initial position, its course of work is identical with the above-mentioned course of work.
The present invention utilizes cranked mechanism, builder and clamp system collaborative work to carry out rolling of three core metal carriers, whole course of work automaticity is high, greatly reduce the plastic deformation of material in rolled forming process, it is low, of poor quality that operating personnel's hand finishing of avoiding over produces the qualification rate caused, inefficient problem, improves production efficiency, and its end face flatness of three core metal carriers after shaping is high, extrusion deformation degree is few, meets target level of product quality.
More than describing is explanation of the invention, and be not the restriction to invention, limited range of the present invention is see claim, and when without prejudice to basic structure of the present invention, the present invention can do any type of amendment.
Claims (5)
1. for the device of metallic carrier shaping, it is characterized in that: comprise the cranked mechanism (1) be arranged in frame (2), the output of cranked mechanism (1) connects rolling needle mechanism (5), and cranked mechanism (1) drives rolling needle mechanism (5) to move up and down and rotary motion; Rolling needle mechanism (5) is flexibly connected with builder (3), and builder (3) is arranged on the working plate (201) of frame (2); Operating platform (401) is installed in the top being positioned at builder (3), operating platform (401) is installed clamp system (4);
Described cranked mechanism (1) comprises push-jump cylinder (105), and the piston rod of (105) of push-jump cylinder connects maneuvering board (110) by cylinder push pedal (108), and maneuvering board (11) is connected with slide mechanism (111); Be positioned at device electric machine assembly (104) between two push-jump cylinders (105), the power end order of electric machine assembly (104) runs through shaft coupling (107), supporting base (109), and be connected with the first push pedal (114), the first push pedal (114) is connected with rolling needle mechanism (5) by arc (119);
Described rolling needle mechanism (5) comprises the rotating shaft (501) being arranged at above-mentioned arc (119) inside, one end and the fixed head (116) of rotating shaft (501) are socketed, the other end is threaded with inner rotary member (502), one end of inner rotary member (502) connects needle holder (509), needle holder (509) is fixedly connected with pin lid (508), and pin lid (508) is connected with volume pin (506); Be positioned at the periphery of inner rotary member (502), be also provided with external rotary member (503), one end of external rotary member (503) arranges push-rotating disk (507);
Described builder (3) comprises driving wheel (305), the periphery of driving wheel (305) is at least engaged with 3 followers (302), cam (301) is installed on the top of follower (302), cam (301) is tangent with roller (307), roller (307) is hinged with one end of fork (308), the piston rod (303) of the hinged hydraulic cylinder of the other end (304) of fork (308), fork (308) and hydraulic cylinder (304) are hinged with the working plate (201) of frame (2) respectively, also by L-square (311) joint forming portion (306) on fork (308), forming section (306) is at least installed 3 rollers (312).
2., as claimed in claim 1 for the device that metallic carrier is shaped, it is characterized in that: follower (302) is mutually 120 ° and is articulated with on working plate (201).
3. as claimed in claim 1 for the device of metallic carrier shaping, it is characterized in that: described clamp system (4) comprises operating platform (401), clamping cylinder (403) is installed on operating platform (401), the output of clamping cylinder (403) connects " L " shape plate (404), " L " shape plate (404) is fixedly connected with the straight plate of activity (405), also be fixedly connected with the second push pedal (408) in the end of the straight plate of activity (405), the second push pedal (408) is fixedly connected with pawl (409); Be positioned at the lower end connection sliding block (406) of the straight plate of described activity (405), slide block (406) can do reciprocating linear motion on the guide rail (407) being arranged on operating platform (401).
4.
as claimed in claim 1 for the device of metallic carrier shaping, it is characterized in that: on operating platform (401), be at least fixedly connected with the cylinder supports plate (402) that three positions are mutually 120 °, cylinder supports plate (402) installed clamping cylinder (403).
5. as claimed in claim 1 for the device of metallic carrier shaping, it is characterized in that: described slide mechanism (111) is installed on supporting plate (120), supporting plate (120) is connected with fixed mount (115) by the trapezoid block (118) that is connected to each other and dull and stereotyped (117).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210512125.3A CN103042081B (en) | 2012-12-04 | 2012-12-04 | Device for forming metal carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210512125.3A CN103042081B (en) | 2012-12-04 | 2012-12-04 | Device for forming metal carrier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103042081A CN103042081A (en) | 2013-04-17 |
| CN103042081B true CN103042081B (en) | 2015-02-04 |
Family
ID=48055075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210512125.3A Expired - Fee Related CN103042081B (en) | 2012-12-04 | 2012-12-04 | Device for forming metal carrier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103042081B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4711009A (en) * | 1986-02-18 | 1987-12-08 | W. R. Grace & Co. | Process for making metal substrate catalytic converter cores |
| JP4951215B2 (en) * | 2005-06-21 | 2012-06-13 | 本田技研工業株式会社 | Method and apparatus for assembling metal honeycomb catalyst carrier |
| CN101869952B (en) * | 2010-05-24 | 2012-05-30 | 江南大学 | Manufacturing device of S-shaped metal honeycomb vector |
| CN202239353U (en) * | 2011-08-24 | 2012-05-30 | 南京辉虎环保科技有限公司 | Double-spiral metal carrier manufacturing device |
| CN102784852B (en) * | 2012-02-14 | 2014-07-23 | 无锡敏功科技有限公司 | Fabricating device for S-shaped metal honeycomb supporter |
-
2012
- 2012-12-04 CN CN201210512125.3A patent/CN103042081B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN103042081A (en) | 2013-04-17 |
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| C10 | Entry into substantive examination | ||
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150204 Termination date: 20191204 |