CN103033363A - Integrated parameter test device of speed reducer - Google Patents
Integrated parameter test device of speed reducer Download PDFInfo
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- CN103033363A CN103033363A CN2013100051564A CN201310005156A CN103033363A CN 103033363 A CN103033363 A CN 103033363A CN 2013100051564 A CN2013100051564 A CN 2013100051564A CN 201310005156 A CN201310005156 A CN 201310005156A CN 103033363 A CN103033363 A CN 103033363A
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Abstract
The invention discloses an integrated parameter test device of a speed reducer. The integrated parameter test device comprises a one-dimensional X-directional load regulation platform, a magnetic powder brake, a two-dimensional Y and Z-directional speed reducer regulation platform, a three-dimensional X,Y and Z-directional motor regulation platform, a motor, a turbine worm reducer, two torque sensors, a torque sensor height adjustment stand, an infrared temperature sensor and four pairs of flanges. The test platform has a simple structure, is convenient for operation, and can rapidly and accurately regulate and position components with different input and output shaft centers in a test system. The test device adopts the torque sensors and the infrared temperature sensor to test the integrated parameters of rotation speed, torque, transmission efficiency and temperature rise of different types of speed reducers.
Description
Technical field
The present invention relates to a kind of reductor testing synthesis parameter device, the turbine worm reducer that can realize exactly specifically different model can quick and precisely be regulated the proving installation of location when loading different loads.
Background technology
Traditional reductor proving installation is artificial instant fixing, there is not the special adjustable platform that is applicable to different reductors, when the rotating speed of testing different reductors, torque, transmission efficiency, the dismounting of each parts, installation, fixing very inconvenience, labour intensity is very large, and efficient is very low, therefore need design can freely regulated test platform to finish the test of different model reductor rotating speed, torque, transmission efficiency, require mechanism simple, control makes and measures fast accurately flexibly.
It is to adopt the pick-up unit of contact to detect substantially that traditional reductor temperature rise detects, before tested reductor work, think that the temperature of reductor is identical with environment temperature, after the test of reductor torque, rotating speed, transmission efficiency finishes, the filling oil cover of opening reductor detects its oil temperature, measures inconvenience and fragile pick-up unit.
Summary of the invention
For overcoming the weak point that exists in the above-mentioned test, but the object of the present invention is to provide the free adjustment that is adapted to the test of different reductors, easy to operate, a kind of platform that can accurately locate, and improved the test to the reductor temperature rise, accurately realized fast the testing synthesis parameter of rotating speed, torque, transmission efficiency and temperature rise to reductor.
For achieving the above object, the technical solution used in the present invention is:
Reductor testing synthesis parameter device of the present invention, utilization are respectively regulated platform can carry out quick adjustment and reliable location to each parts easily.For ease of the consideration of assembling and dismounting, load-bearing and the factor such as rationally simple for structure, this device comprises that two one dimension directions X load regulation platforms, two-dimentional Y, Z direction reductor regulate platform, three-dimensional X, Y, Z direction motor and regulate platform.Two dimension Y, Z direction reductor are regulated platform and are tested the somewhere of head station with placing, two one dimension directions X load regulation platforms are regulated the platform left-right symmetric and are placed about two-dimentional Y, Z direction reductor, three-dimensional X, Y, Z direction motor are regulated platform and are installed in two-dimentional Y, the positive front of Z direction reductor adjusting platform, with one dimension, the two-dimensional adjustment platform relation of meeting at right angles.
Described one dimension directions X load regulation platform comprises X base plate, parts placement platen, magnetic powder brake, flange, torque sensor, sensor height adjustment platform; The X base plate is relatively fixing, parts are placed platen and the X base plate is slidingly matched, place platen at parts and be provided with magnetic powder brake, flange, torque sensor, sensor height adjustment platform, wherein the input shaft of magnetic powder brake is connected with the output shaft of torque sensor by the first flange, and the output shaft that the input shaft of torque sensor is regulated the reductor on the platform by the second flange and two-dimentional Y, Z direction reductor is connected.
Described two-dimentional Y, Z direction reductor are regulated platform and are comprised Z direction adjustment platform, Y base plate, parts placement platen, tested reductor, infrared temperature sensor; It is relatively fixing that the Z direction is adjusted platform, and the Y base plate is fixed in the Z direction to be adjusted on the footstock of platform, and parts are placed platen and the Y base plate is slidingly matched, and place platen at parts and are provided with tested reductor, on the lid of reductor pouring orifice infrared temperature sensor are installed.
Described three-dimensional X, Y, Z direction motor are regulated platform and are comprised Z direction adjustment platform, Y base plate, X base plate, parts placement platen, motor, flange, torque sensor, sensor height adjustment platform; It is relatively fixing that the Z direction is adjusted platform, the Y base plate is fixed on the Z footstock, X base plate and Y base plate are slidingly matched, parts are placed platen and the X base plate is slidingly matched, place platen at parts and be provided with motor, flange, torque sensor, sensor height adjustment platform, wherein the output shaft of motor is connected with the input shaft of torque sensor by three-flange, and the input shaft that the input shaft of torque sensor is regulated the reductor on the platform by the 4th flange and two-dimentional Y, Z direction reductor is connected.
The platform of respectively regulating of the present invention is realized by leading screw, guide rail or rhombus support are comprehensive.Wherein the adjustment of X, Y-direction cooperates realization by leading screw, slide rail; Sensor height adjusts platform and the Z direction is adjusted platform by leading screw, the realization of rhombus support assorted, specifically is comprised of Z base plate, Z pedestal, rhombus support, leading screw, Z footstock; The Z base plate is relatively fixing, the Z pedestal is fixed by screws on the Z base plate, two arms of rhombus support are fixed in the groove of Z pedestal by the bolt lower end, other two arms upper end is bolted in the groove of Z footstock, the upper end of front two arms is connected by axle with the lower end of rear two arms, open a threaded hole at the center of axle, with leading screw through interior.
Of the present invention can freely regulated reductor system synthesis parameter test device, what each adjusted platform fixedly is to realize with cooperating of stud nut by rectangular channel or circular hole that the parts on it are placed on the platen, stroke-limit and target can be changed flexibly, simple and convenient, and can adjust platform with machinery and integrate.
Infrared temperature sensor of the present invention, this sensor can not be subjected to the impact in temperature field, can not disturb the temperature field of measurand yet, can also detect in real time oil temperature variation in the course of the work, and measuring accuracy are high, and be convenient and swift.
The beneficial effect that the present invention has is:
Installation, fixing and demolition when the invention enables tested reductor system to detect are more convenient, quick, reliable, are applicable to torque, the rotating speed of the reductor of a series of different models, the measurement of transmission efficiency; Temperature rise detects in real time to reductor to adopt contactless infrared temperature sensor, and torque, tachometric survey in conjunction with conventional have realized the comprehensive parameter measuring to reductor.
Description of drawings
Fig. 1 is reductor comprehensive test device of the present invention;
Fig. 2 is one dimension directions X load regulation platform three-view diagram of the present invention;
Fig. 3 is that two-dimentional Y of the present invention, Z direction reductor are regulated the platform three-view diagram;
Fig. 4 is that three-dimensional X of the present invention, Y, Z direction motor are regulated the platform three-view diagram;
Fig. 5 system hardware block diagram.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
A kind of reductor testing synthesis parameter device, one-piece construction as shown in Figure 1, mainly comprise one dimension directions X load regulation platform (left and right), two-dimentional Y, Z direction reductor regulate platform (in), three-dimensional X, Y, Z direction motor regulate platform (descending).Two dimension Y, Z direction reductor are regulated platform and are tested the somewhere of head station with placing, two one dimension directions X load regulation platforms are regulated the platform left-right symmetric and are placed about two-dimentional Y, Z direction reductor, three-dimensional X, Y, Z direction motor are regulated platform and are installed in two-dimentional Y, Z direction reductor adjusting platform front, with one dimension, the two-dimensional adjustment platform relation of meeting at right angles.
Be provided with X base plate 1, parts placement platen 2, magnetic powder brake 3, flange 6,9, torque sensor 7, sensor height adjustment platform 8 on the described one dimension directions X load regulation platform; Parts are placed platen 2 and are slidingly matched by leading screw 28 and X base plate 1, place platen 2 at parts and are provided with magnetic powder brake 3, flange 6,9, torque sensor 7, sensor height adjustment platform 8.Wherein sensor height adjustment platform 8 is directly fixed on the parts placement platen 2, the input shaft of magnetic powder brake 3 is connected with the output shaft of torque sensor 7 by flange 6, and the output shaft that the input shaft of torque sensor 7 is regulated the tested reductor 13 on the platform by flange 9 and two-dimentional Y, Z direction reductor is connected.One dimension directions X load regulation platform fixedly be to place platen at parts to open two rectangular channels 4,26, on X base plate 1, be fixed with two double- screw bolts 5,25 in the corresponding groove, after regulating the position, with two nuts two double- screw bolts 5,25 are fixed in rectangular channel 4,26 interior getting final product.What sensor height was adjusted platform 8 fixedly is to make a call to four identical holes 23 by placing platen 2 at parts, place on the platen 2 there being four same double-screw bolt 24 lower ends to be fixed on parts in corresponding each hole, double-screw bolt 24 upper ends are passed sensor height and are adjusted platform 8, all there is nut to be through on the double-screw bolt in these platform both sides, when torque sensor 7 is adjusted to proper height, tighten the nut of double-screw bolt upper mounting plate both sides, just sensor height is adjusted platform 8 fixing.
Described two-dimentional Y, Z direction reductor are regulated platform and are comprised Z direction adjustment platform, Y base plate 11, parts placement platen 12, tested reductor 13, infrared temperature sensor 14; It is relatively fixing that wherein the Z direction is adjusted platform, Y base plate 11 is fixed in Z to be adjusted on the platform, parts are placed platen 12 and are slidingly matched by leading screw 37 and Y base plate 11, place platen 12 at parts and are provided with tested reductor 13, and infrared temperature sensor 14 is installed on the lid of reductor pouring orifice.Y-direction fixing also is that the cooperation by rectangular channel, double-screw bolt, nut realizes, the Z direction is adjusted the fixing with sensor height control platform of platform.
Described three-dimensional X, Y, Z direction motor are regulated platform and are comprised Z direction adjustment platform, Y base plate 22, X base plate 21, parts placement platen 19, motor 20, flange 15,18, torque sensor 16, sensor height adjustment platform 17; It is relatively fixing that wherein the Z direction is adjusted platform, Y base plate 22 is fixed in the Z direction to be adjusted on the platform, X base plate 21 and Y base plate 22 are slidingly matched by leading screw, parts are placed platen 19 and are slidingly matched by leading screw 44 and X base plate 21, place platen 19 at parts and be provided with motor 20, flange 15,18, torque sensor 16, sensor height adjustment platform 17, wherein sensor height adjustment platform 17 is directly fixed on the parts placement platen 19.Wherein the output shaft of motor 20 is connected with the input shaft of torque sensor 16 by flange 18, and the input shaft that the input shaft of torque sensor 16 is regulated the tested reductor 13 on the platform by flange 15 and two-dimentional Y, Z direction reductor is connected.Fixing with one dimension X of directions X fixing, the fixed form of Y-direction is fixing with directions X, only is to open four rectangular channels at four rectangular blocks that the X base plate protrudes, Z direction fixing with sensor height control platform.
One dimension directions X load regulation platform is as shown in Figure 2 placed platen 2 realization that is slidingly matched by base plate 1, leading screw 28, slide rail 29 and parts.Rotate handwheel 27 and carry out the adjusting of directions X so that parts are placed platen 2, wherein parts are placed on the platen on 2 has sensor height to adjust platform 8, turns the height of handwheel 30 adjustable torque sensors 8.
Two-dimentional Y, Z direction reductor are regulated platform as shown in Figure 3, place platen 12 by Z regulating platform, Y base plate 11 and parts and form.The Z regulating platform mainly is comprised of Z base plate 31, Z pedestal 32, rhombus support 35, leading screw 33, Z footstock 36; Z base plate 31 is relatively fixing, Z pedestal 32 is fixed by screws on the Z base plate 31, two arms of rhombus support 35 are fixed in the groove of Z pedestal 32 by the bolt lower end, other two arms upper end is bolted in the groove of Z footstock 36, the upper end of front two arms is connected by axle 34,41 with the lower end of rear two arms, open a threaded hole at axle 34,41 center, leading screw 33 through interior, is rotated the adjusting that handwheel 40 can be realized the Z direction; Y base plate 11 is fixed on the Z footstock 36, and the adjustment of Y-direction is rotated the movement that handwheel 39 can be realized Y-direction by the realization that is slidingly matched of leading screw 37, slide rail 38.
Three-dimensional X, Y, Z direction motor are regulated platform as shown in Figure 4, are adjusted platform 17 and are formed by Z adjustment platform 42, Y base plate 22, X base plate 21, parts placement platen 19, sensor height.Wherein Z adjusts the composition of platform 42, sensor height adjustment platform 17 and realizes adjusting platform with Z direction in the two dimension.Rotate handwheel 43 and can realize the movement of directions X, rotate the movement that handwheel 45 can be realized Y-direction, rotate the movement that handwheel 46 can be realized the Z direction.
According to described with tested reductor 13, torque sensor 7,16, motor 20, magnetic powder brake 3, infrared temperature sensor 14 install connect and fix after, power-on, motor 20 drives whole system work, and torque sensor 16 records the input speed of reductor 13
, input torque
, torque sensor 7 records the output speed of reductor
, output torque
, according to formula
Can be calculated the transmission efficiency parameter of tested reductor.And for the detection of temperature rise, as long as infrared temperature sensor is in normal operating conditions, can implement the measurement of temperature rise.As shown in Figure 5, the signal that two torque sensors, infrared temperature sensor are recorded is delivered to computer by data collecting card and is carried out data and process, and shows.
Above-mentioned embodiment is used for the present invention that explains, rather than limits the invention, and in the protection domain of spirit of the present invention and claim, any modification and change to the present invention makes all fall into protection scope of the present invention.
Claims (2)
1. reductor testing synthesis parameter device, it is characterized in that: comprise one dimension directions X load regulation platform, two-dimentional Y, Z direction reductor adjusting platform, three-dimensional X, Y, Z direction motor adjusting platform, two one dimension directions X load regulation platforms are arranged on the both sides of two-dimentional Y, Z direction reductor adjusting platform symmetrically; Three-dimensional X, Y, Z direction motor are regulated platform and are installed in two-dimentional Y, Z direction reductor adjusting platform dead ahead, and the straight line of regulating the platform place with one dimension directions X load regulation platform, two-dimentional Y, Z direction reductor is vertical;
Described one dimension directions X load regulation platform comprises an X base plate, first component placement platen, magnetic powder brake, the first flange, the second flange, the first torque sensor, first sensor height control platform; The one X base plate is relatively fixing, first component is placed platen and an X base plate is slidingly matched, place platen at first component and be provided with magnetic powder brake, the first torque sensor, first sensor height control platform, wherein the input shaft of magnetic powder brake is connected with the output shaft of the first torque sensor by the first flange, and the output shaft that the input shaft of the first torque sensor is regulated the reductor on the platform by the second flange and two-dimentional Y, Z direction reductor is connected;
Described two-dimentional Y, Z direction reductor are regulated platform and are comprised Z direction adjustment platform, a Y base plate, second component placement platen, tested reductor, infrared temperature sensor; It is relatively fixing that the one Z direction is adjusted platform, the one Y base plate is fixed on the Z footstock, second component is placed platen and a Y base plate is slidingly matched, and places platen at second component and is provided with tested reductor, on the lid of reductor pouring orifice infrared temperature sensor is installed;
Described three-dimensional X, Y, Z direction motor are regulated platform and are comprised the 2nd Z direction adjustment platform, the 2nd Y base plate, the 2nd X base plate, the 3rd parts placement platen, motor, three-flange, the 4th flange, the second torque sensor, the second sensor height adjustment platform; It is relatively fixing that the 2nd Z direction is adjusted platform, the 2nd Y base plate is fixed on the Z footstock, the 2nd X base plate and the 2nd Y base plate are slidingly matched, the 3rd parts are placed platen and the 2nd X base plate is slidingly matched, place platen at the 3rd parts and be provided with motor, the second torque sensor, the second sensor height adjustment platform, wherein the output shaft of motor is connected with the input shaft of the second torque sensor by three-flange, and the input shaft that the input shaft of the second torque sensor is regulated the tested reductor on the platform by the 4th flange and two-dimentional Y, Z direction reductor is connected.
2. a kind of reductor testing synthesis parameter device according to claim 1, it is characterized in that: this proving installation is except the test of the torque of the reductor that can finish a series of different models, rotating speed, transmission efficiency, temperature rise detects in real time to reductor also to adopt contactless infrared temperature sensor, has comprehensively realized the multi-parameters test of reductor.
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| CN201310005156.4A CN103033363B (en) | 2013-01-06 | 2013-01-06 | Integrated parameter test device of speed reducer |
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| CN108195578A (en) * | 2017-12-25 | 2018-06-22 | 中北大学 | A kind of variable pitch speed reducer rotary decelerator |
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| WO2020181649A1 (en) * | 2019-03-08 | 2020-09-17 | 天津大学 | High-precision comprehensive performance test instrument for precise speed reducer for robot |
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