CN103027568A - Carpet manufacture method - Google Patents
Carpet manufacture method Download PDFInfo
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- CN103027568A CN103027568A CN2012105407778A CN201210540777A CN103027568A CN 103027568 A CN103027568 A CN 103027568A CN 2012105407778 A CN2012105407778 A CN 2012105407778A CN 201210540777 A CN201210540777 A CN 201210540777A CN 103027568 A CN103027568 A CN 103027568A
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- Prior art keywords
- carpet
- weight portions
- adhesive
- blanket face
- temperature
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Abstract
The invention discloses a carpet manufacture method, which comprises the following technical steps of: 1) mixing natural rubber, butadiene-styrene rubber, cellulose, fossil meal, soft soap, softening agent and water, and blending for 2-3 hours at the temperature of 16-20 DEG C to obtain carpet adhesive; 2) processing glossy softened polyester silks and high-energy stretch yarns into the carpet surface of the carpet by a clustering wool machine with different needle heights; 3) pasting the carpet adhesive onto the back surface of the carpet surface; 4) putting the carpet surface pasted with the carpet adhesive into a curing house, controlling the temperature in the curing house to be gradually raised to 115-135 DEGC, stopping baking after 3-4 hours, naturally cooling the carpet surface pasted with the carpet adhesive, and taking the carpet surface out of the curing house after cooling to obtain a formed carpet; and 5) covering the edge of the formed carpet to obtain a finished product. According to the carpet manufacture method disclosed by the invention, the carpet surface is in a vertical picturesque disorder and has the three-dimensional effect, the carpet adhesive has the advantages of good viscosity softness and elasticity, and high back toughness firmness and elasticity, and meanwhile, the attractive appearance is kept.
Description
Technical field
The present invention relates to the carpet manufacture field, be specifically related to a kind of manufacture method of carpet.
Background technology
In the prior art, the carpet with rubber back of producing in the industry usually because degree of adhesion produces quality problems not, has a strong impact on service life, and, glue back of the body carpet really up to the mark is also usually arranged, affected the comfort level of carpet, and carpet of the prior art all is plane blanket face, and visual effect is single.Thereby, need a kind of novel carpet preparation method of exploitation and new carpet, to solve or to alleviate the problems referred to above.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of carpet, it is straggly to make the blanket face height occur, presents three-dimensional stereo effect, and glue has good viscosity softness and elasticity, and Carpet Adhesive back of the body toughness firmness and elasticity are very high, has kept again the aesthetic feeling of outward appearance simultaneously.
For achieving the above object, the invention provides a kind of manufacture method of carpet, comprise following processing step:
1) get natural gum 45 weight portions, butadiene-styrene rubber 335 weight portions, cellulose 20 weight portions, fossil meal 310 weight portions, soft soap 4 weight portions, softening agent 7 weight portions, water 265 weight portions 16-20 ℃ of modulation 2-3 hour, make Carpet Adhesive after mixing;
2) adopt the high tufting machine of differing needles will have light to add the blanket face that gentle dacron thread and high energy elastic filament are processed into carpet;
3) paste Carpet Adhesive at the back side of blanket face;
4) the blanket face that will paste after the Carpet Adhesive places barn, the temperature of controlling in the described barn progressively is warmed up between 115-135 ℃, continues to stop after 3-4 hour baking, and the blanket face after the stickup Carpet Adhesive is lowered the temperature naturally, lower the temperature and after 1.5 hours described blanket face is shifted out barn, make moulding carpet;
5) by taping machine moulding carpet is carried out bound edge, make finished product.
Advantage of the present invention and beneficial effect are: the manufacture method that a kind of carpet is provided, it is straggly to make the blanket face height occur, presents three-dimensional stereo effect, and glue has good viscosity softness and elasticity, Carpet Adhesive back of the body toughness firmness and elasticity are very high, have kept again the aesthetic feeling of outward appearance simultaneously.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
Embodiment 1
A kind of manufacture method of carpet comprises following processing step:
1) get natural gum 45 weight portions, butadiene-styrene rubber 335 weight portions, cellulose 20 weight portions, fossil meal 310 weight portions, soft soap 4 weight portions, softening agent 7 weight portions, water 265 weight portions 18 ℃ of modulation 2.5 hours, make Carpet Adhesive after mixing;
2) adopt the high tufting machine of differing needles will have light to add the blanket face that gentle dacron thread and high energy elastic filament are processed into carpet;
3) paste Carpet Adhesive at the back side of blanket face;
4) the blanket face that will paste after the Carpet Adhesive places barn, the temperature of controlling in the described barn progressively is warmed up between 130 ℃, continues to stop after 3.5 hours baking, and the blanket face after the stickup Carpet Adhesive is lowered the temperature naturally, lower the temperature and after 1.5 hours described blanket face is shifted out barn, make moulding carpet;
5) by taping machine moulding carpet is carried out bound edge, make finished product.
Embodiment 2
A kind of manufacture method of carpet comprises following processing step:
1) get natural gum 45 weight portions, butadiene-styrene rubber 335 weight portions, cellulose 20 weight portions, fossil meal 310 weight portions, soft soap 4 weight portions, softening agent 7 weight portions, water 265 weight portions 16 ℃ of modulation 2 hours, make Carpet Adhesive after mixing;
2) adopt the high tufting machine of differing needles will have light to add the blanket face that gentle dacron thread and high energy elastic filament are processed into carpet;
3) paste Carpet Adhesive at the back side of blanket face;
4) the blanket face that will paste after the Carpet Adhesive places barn, the temperature of controlling in the described barn progressively is warmed up between 115 ℃, continues to stop after 3 hours baking, and the blanket face after the stickup Carpet Adhesive is lowered the temperature naturally, lower the temperature and after 1.5 hours described blanket face is shifted out barn, make moulding carpet;
5) by taping machine moulding carpet is carried out bound edge, make finished product.
Embodiment 3
A kind of manufacture method of carpet comprises following processing step:
1) get natural gum 45 weight portions, butadiene-styrene rubber 335 weight portions, cellulose 20 weight portions, fossil meal 310 weight portions, soft soap 4 weight portions, softening agent 7 weight portions, water 265 weight portions 20 ℃ of modulation 3 hours, make Carpet Adhesive after mixing;
2) adopt the high tufting machine of differing needles will have light to add the blanket face that gentle dacron thread and high energy elastic filament are processed into carpet;
3) paste Carpet Adhesive at the back side of blanket face;
4) the blanket face that will paste after the Carpet Adhesive places barn, the temperature of controlling in the described barn progressively is warmed up between 135 ℃, continues to stop after 4 hours baking, and the blanket face after the stickup Carpet Adhesive is lowered the temperature naturally, lower the temperature and after 1.5 hours described blanket face is shifted out barn, make moulding carpet;
5) by taping machine moulding carpet is carried out bound edge, make finished product.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (1)
1. the manufacture method of a carpet is characterized in that, comprises following processing step:
1) get natural gum 45 weight portions, butadiene-styrene rubber 335 weight portions, cellulose 20 weight portions, fossil meal 310 weight portions, soft soap 4 weight portions, softening agent 7 weight portions, water 265 weight portions 16-20 ℃ of modulation 2-3 hour, make Carpet Adhesive after mixing;
2) adopt the high tufting machine of differing needles will have light to add the blanket face that gentle dacron thread and high energy elastic filament are processed into carpet;
3) paste Carpet Adhesive at the back side of blanket face;
4) the blanket face that will paste after the Carpet Adhesive places barn, the temperature of controlling in the described barn progressively is warmed up between 115-135 ℃, continues to stop after 3-4 hour baking, and the blanket face after the stickup Carpet Adhesive is lowered the temperature naturally, lower the temperature and after 1.5 hours described blanket face is shifted out barn, make moulding carpet;
5) by taping machine moulding carpet is carried out bound edge, make finished product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012105407778A CN103027568A (en) | 2012-12-14 | 2012-12-14 | Carpet manufacture method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012105407778A CN103027568A (en) | 2012-12-14 | 2012-12-14 | Carpet manufacture method |
Publications (1)
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CN103027568A true CN103027568A (en) | 2013-04-10 |
Family
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Family Applications (1)
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CN2012105407778A Pending CN103027568A (en) | 2012-12-14 | 2012-12-14 | Carpet manufacture method |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1039274A (en) * | 1988-07-15 | 1990-01-31 | 中国农村经营报河南科技咨询部 | The production method and the carpet of fiber crops suede nonwoven acupuncture carpet with rubber back |
WO2003039306A1 (en) * | 2001-11-06 | 2003-05-15 | Walk Off Mats Limited | Method of manufacturing a mat |
CN1929764A (en) * | 2004-03-11 | 2007-03-14 | 住江织物株式会社 | Carpet and process for producing the same |
CN102658708A (en) * | 2012-05-30 | 2012-09-12 | 天津天雅地毯有限公司 | Carpet and carpet manufacturing method |
CN102689494A (en) * | 2012-06-13 | 2012-09-26 | 杨拔仑 | Anti-skid flocking method for automobile foot mat and carpet |
CN102783892A (en) * | 2012-07-27 | 2012-11-21 | 南通纺织职业技术学院 | Manual tufting carpet with moisture absorption and moisture guide functions and weaving method of manual tufting carpet |
-
2012
- 2012-12-14 CN CN2012105407778A patent/CN103027568A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1039274A (en) * | 1988-07-15 | 1990-01-31 | 中国农村经营报河南科技咨询部 | The production method and the carpet of fiber crops suede nonwoven acupuncture carpet with rubber back |
WO2003039306A1 (en) * | 2001-11-06 | 2003-05-15 | Walk Off Mats Limited | Method of manufacturing a mat |
CN1929764A (en) * | 2004-03-11 | 2007-03-14 | 住江织物株式会社 | Carpet and process for producing the same |
CN102658708A (en) * | 2012-05-30 | 2012-09-12 | 天津天雅地毯有限公司 | Carpet and carpet manufacturing method |
CN102689494A (en) * | 2012-06-13 | 2012-09-26 | 杨拔仑 | Anti-skid flocking method for automobile foot mat and carpet |
CN102783892A (en) * | 2012-07-27 | 2012-11-21 | 南通纺织职业技术学院 | Manual tufting carpet with moisture absorption and moisture guide functions and weaving method of manual tufting carpet |
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Application publication date: 20130410 |