CN103020422A - Method for calculating maintenance time interval of civil aircraft system - Google Patents

Method for calculating maintenance time interval of civil aircraft system Download PDF

Info

Publication number
CN103020422A
CN103020422A CN2012104526318A CN201210452631A CN103020422A CN 103020422 A CN103020422 A CN 103020422A CN 2012104526318 A CN2012104526318 A CN 2012104526318A CN 201210452631 A CN201210452631 A CN 201210452631A CN 103020422 A CN103020422 A CN 103020422A
Authority
CN
China
Prior art keywords
expense
task
time interval
maintenance
value
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012104526318A
Other languages
Chinese (zh)
Inventor
王勇
徐志锋
蒋庆喜
王莹
刘余
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AVIC Sac Commercial Aircraft Co Ltd
Original Assignee
AVIC Sac Commercial Aircraft Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AVIC Sac Commercial Aircraft Co Ltd filed Critical AVIC Sac Commercial Aircraft Co Ltd
Priority to CN2012104526318A priority Critical patent/CN103020422A/en
Publication of CN103020422A publication Critical patent/CN103020422A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

A method for calculating the maintenance time interval of a civil aircraft system belongs to the technical field of aviation. The method selects economy (cost/hour) as an optimization object, wherein as for safety tasks, two methods are used to calculate the time intervals of corresponding maintenance tasks, safety and economy are emphasized particularly, and the economy arithmetic recommended scope, safety threshold and product model regular checking target value are taken into comprehensive consideration to determine the task time interval. The method is economy-centered, is limited by safety and takes reliability as input idea, so as to recommend a reasonable maintenance time interval. A working group comprehensively takes supplier recommended value, engineering recommended value, history maintenance data, similar system part data, industrial experience point, the recommended value of the method and the like into consideration to make a decision, so that an optimum maintenance time interval judgment is made. The method is used for solving the problem that the civil aircraft cannot accurately judge the system part maintenance time interval due to the lack of a large number of service data during a maintenance review board report (MRBR) formulation process.

Description

A kind of civil aircraft system maintenance time interval computing method
Technical field
The invention belongs to the aeronautical technology field, particularly relate to a kind of civil aircraft system maintenance time interval computing method.
Background technology
In traditional " systematic analysis " process of civil aircraft, servicing time, the interval was established a capital too conservatively really, and the selection of each working group is often based on industrial practice.Industrial practice is mostly according to supplier's recommendation, same or similar the generation such as military service data, engineering experience, it is often only for certain system or parts itself, do not have complete and aircraft MSG-3(Maintenance Steering Group-3rd Task Force) the thought fusion, namely consider its rationality from the airplane complete machine angle: which kind of impact is this thrashing can produce to aircraft; Under the various impacts, when maintenance can make cost minimum etc.MSG-3 can produce five class failure effects in system's one layer analysis, i.e. dominant safety (5 class), dominant operation (6 class), dominant economy (7 class), recessive safety (8 class), recessive non-security (9 class).The maintenance task that two layer analysis corresponding with this five kind produce, if its time interval all only determine according to industrial practice, then cause possibly keeping in repair deficiency or superfluous situation.On the other hand, in servicing time of recommending out not to be inconsistent with industrial practice during the interval, aeronautical manufacture merchant, operator and authorities often hold different suggestions from different perspectives, cause a large amount of for a long time debates in working group or ISC meeting, lack corresponding criterion.
Below two examples only illustrated with reference to industrial practice and carried out the defective that system maintenance time interval determines:
1: one non-security class of recessiveness of example (lost efficacy and was not found in the aircraft operational process, this lost efficacy with extra lost efficacy or the combination of event on aircraft safety without impact) maintenance task, the MTBF of its maintenance objects is the 500000FH(pilot time), the MTBF (mean time between failures) that additional system lost efficacy is 250000FH.The time of finishing these task needs is shorter, and because the expense of this generation of losing efficacy is very low, that considers to select higher interval servicing time more reasonable based on economy, such as 20000-30000FH.But should task time the industrial practice at interval be 1000FH, this time interval will certainly cause maintenance superfluous, produces higher maintenance cost.
2: one dominant operation classes of example (lost efficacy and can be found in operational process, and it is influential to the aircraft operation) maintenance task, the MTBF of its maintenance objects is 200000FH, be 15 minutes task time, if can produce serious consequence but occur to lose efficacy, such as the cost of repairs 100000 $ of costliness, flight cancellation etc.That in this case, it is comparatively rational selecting the lower time interval, such as 300-500FH.But should task time the industrial practice at interval be 800-1000FH, this time interval seems that then maintenance is not enough, causes higher maintenance cost or lost revenue to airline.
As seen from the above, concerning new architecture, in the situation of a large amount of shortage military service Data supports, rely on industrial practice fully and determine the system maintenance time interval and unreasonable, security, reliability, economy and MSG-3 are analyzed fully fusion, take reliability as input, security is as constraint, centered by the economy, go out to send from full machine angle and determine that the civil aircraft system maintenance time interval will be the leading trend in this field.
At present domesticly also be in the starting stage at this area research, most companies adopt the method based on reasoning by cases, centered by similarity, under the support that lacks the military service data, use other in technical data or the empirical data of labour aircraft same or similar parts, by calculate the similarity size judge domestic newly develop type use on earth which kind of similar or same parts at labour interval servicing time.
Summary of the invention
Technical matters for above-mentioned existence, only rely on existing industry empirical data or other people mantenance data to determine the present situation in the civil aircraft system maintenance time interval for breaking away from, the invention provides a kind of civil aircraft system maintenance time interval computing method, it is according to MSG-3 thought, from the complete machine angle, in conjunction with issuable economic impact in the actual operation process of civil aircraft, consider reliability, safety factor, find the solution best interval servicing time.
The objective of the invention is to be achieved through the following technical solutions:
Ultimate principle of the present invention
The periodic maintenance task that analyze to produce for MSG-3 can be divided into security classes and non-security class, and the present invention has selected economy (expense/hour) as optimization aim.Wherein for the security classes task, the time interval of calculating corresponding maintenance task with two kinds of methods: stress safely and economic, consider economy algorithm recommended range, safe threshold and product type and surely examine the time interval that desired value sets the tasks.
A kind of civil aircraft system maintenance time interval computing method of the present invention comprise the steps:
The first step: prepare data
Comprise maintenance significant terms title, component names, maintenance task description, task classification, level of security, mean time between failures, additionally lost efficacy mean time between failures, dissipation factor, task expense and inefficacy expense;
Second step: judge the task classification, adopt the economy algorithm to determine the maintenance intervals time if the task classification is dominant classification the 6th, 7 classes, described economy algorithm is as follows:
Mean failure rate in [0, the T] time of determining
Figure BDA00002386062200021
Optimization aim is by asking following formula
C ( T ) = C f T ( T ) ‾ + C p T = C f ( T ) ‾ + C p T
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, C fThe expense that table lost efficacy and produces, C pFor these parts being carried out the expense of preventative maintenance task, be size number, be form parameter,
To following formula (2) differentiate, and make dC (T)/dT=0 get
Figure BDA00002386062200031
If=1, then T=that is: there is no need to carry out hard time maintenance, allow parts work always and just do maintenance after the fault; If 1, then there is unique finite optimal solution T, it satisfies
Figure BDA00002386062200032
And least cost is C (T);
Order C 1 ( T ) = C p T , C 2 ( T ) = C f ( T ) ‾ , C (T)=C then 1(t)+C 2(t),
The T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb].
Described second step judges that if the task classification is recessive task the 9th classification, then its economy algorithm is as follows in the task classification:
The fault distribution function of parts under Weibull distribution is
Figure BDA00002386062200035
Optimization aim is by asking following formula
C ( T ) = C p + F ( T ) ( C r + T e C f ) T = C p + F ( T ) C r T + F ( T ) C f e - - - ( 6 )
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, use C fThe expense that the expression component failure produces, C pTo the expense of this parts execution preventative maintenance task, C rThe expense of parts is replaced or is repaired in expression;
In the following formula eBe the crash rate under index distributes, be constant; Have under the exponential distribution
Figure BDA00002386062200037
MTBF is the mean time between failures;
To target formula (6) differentiate, and make dC (T)/dT=0 can get T, order
Figure BDA00002386062200038
C (T)=C then 1(T)+C 2(T), the T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb]
Described second step is judged in the task classification, if the task classification is recessive task the 8th classification, adopt economy arithmetic result as claimed in claim 2 and safe threshold value result of calculation, and the combination product model is surely examined desired value and is determined, choose in the economy algorithm recommended range or near product type is examined the multiple that target person's product type is examined desired value surely, this value≤safe threshold value result of calculation surely.
Described safe threshold value calculating method is as follows:
Event occurrence rate θ meets the following conditions
P 1(t)P 2 (7)
P in the formula 1(t) expression parts probability of malfunction,
Figure BDA00002386062200041
P 2The extra crash rate that lost efficacy of expression,
Figure BDA00002386062200042
MTBF is the mean time between failures,
Obtain
Figure BDA00002386062200043
Wherein: Tcap represents the time interval upper limit that calculates.
Described dimensional parameters is determined in accordance with the following steps:
1) determines Weibull distribution according to mean time between failures MTBF
Probability density
Figure BDA00002386062200044
Distribution function
Figure BDA00002386062200045
Crash rate
Figure BDA00002386062200046
Wherein:
---dimensional parameters, the scope of reflection Weibull distribution,---form parameter, the shape of reflection probability density function and the monotonicity of crash rate;
2) by MTBF and definite
Figure BDA00002386062200047
Wherein: the Г function: (s)= 0x S1e xDx.
Described task expense comprises:
1) parts is carried out the total expenses C of preventative maintenance task p
C p=C g+C mc+H m N p R l (13)
C g---ground handling equipment share the expenses, C Mc---material and consumptive material expense, H m---manpower man-hour-staff's quantity, R l---man-hour rate; Work as C pDuring less than 75 $, get 75 $;
2) the total expenses C that causes of component failure f
C f=C r+ C Del+ C Can+ C Mc+ C Adj+ C Out+ C Div+ H mN pR l(14) C r---parts repairing expense, C Del---flight Demurrage, C Can---flight cancellation expense, C Mc---material and consumptive material expense, C Adj---time interval adjusted value, C Out---grounding expense, C Div---turn the expense of flying, H m---manpower man-hour, N p---staff's quantity, R l---man-hour rate.
Beneficial effect of the present invention:
Domestic civil aircraft is the report of maintenance examination board formulating MRBR(MRBR) lack the military service data accumulation in the process, also weakened to a certain extent the competitiveness of maintenance cost aspect.Computing method of the present invention are centered by economy, and security is restriction, and reliability is the input theory, and recommends rational servicing time of interval with this.When making a strategic decision in working group like this, just can synthetically consider supplier's recommendation, engineering judgement value, historical mantenance data, similar system parts data, industry empirical value, this method recommendation etc., make one best servicing time the interval judgement, thereby solved domestic civil aircraft can't accurately be judged system unit interval servicing time owing to lack a large amount of military service data in formulating the MRBR process problem.
Description of drawings
Fig. 1 is FB(flow block) of the present invention.
Fig. 2 is the curve of dominant task computation method gained among the present invention.
Fig. 3 is the curve of recessive task computation method gained among the present invention.
Fig. 4 is the economy algorithm chart of recessive task the 8th classification of embodiment 1.
Fig. 5 is the safe threshold value calculation chart of embodiment 1.
Fig. 6 is the economy algorithm chart of recessive task the 8th classification of embodiment 2.
Fig. 7 is the safe threshold value calculation chart of embodiment 2.
Fig. 8 is that event occurrence rate θ of the present invention is with reference to chart.
Fig. 9 is the economy algorithm chart of embodiment 3.
Figure 10 is the economy algorithm chart of embodiment 4.
Embodiment
Specifically describe the present invention below in conjunction with drawings and Examples.
Embodiment 1: this example is to carrying out application testing at labour aircraft CRJ700 emergency-lighting system, and concrete steps are as follows:
The first step: prepare data
Comprise maintenance significant terms title, component names, maintenance task description, task classification, level of security, mean time between failures, additionally lost efficacy mean time between failures, dissipation factor,---task expense and inefficacy expense, wherein said task classification is the general knowledge in this area, 5 classes are dominant security classes, 6 classes are dominant operation class, 7 classes are dominant economic class, 8 classes are recessive security classes, and 9 classes are that recessive non-peace specifically can be with reference to MSG-3,2009.1.Master's inefficacy mean time between failures, the extra average event time of losing efficacy, dissipation factor all are that the different unit type of foundation is determined, all are fixed values.
MSI(keeps in repair significant terms): emergency-lighting system;
Alternative pack: emergency light and sign;
Task description: the emergency-lighting system operability checks;
Task classification: 8;
Level of security: injury (Injury);
MTBF:75000FH,
Extra inefficacy MTBF:100000; (being reliability specialty input value)
Dissipation factor β: 1.0, the tabulation of β dissipation factor is determined according to the present invention;
Task expense: comprise
1) parts is carried out the total expenses C of preventative maintenance task p
Cost of Amortized GSE ground handling equipment share the expenses C in this example g=0, material and consumptive material expense C Mc=0, manpower H in man-hour m=0.3 hour, staff's quantity N p=1, man-hour rate R l=60 $/hour (this value is self-defined by the user), then;
C p=C g+C mc+H m N p R l
=0.3×1×60=18$
As Cp during less than 75 $, get 75 $.(13)
2) the total expenses C that causes of component failure f
In this example: parts repairing expense C r=450 $, flight Demurrage C Del=15000 $, flight cancellation expense C Can=0, material and consumptive material expense C Mc=0, time interval adjusted value C Adj=50000, grounding expense C Out=0, turn and fly expense C Div=0, manpower H in man-hour m=0.25 hour, staff's quantity N p=1, man-hour rate R l=60 $ (self-defined by the user), then:
C f=C r+C del+C can+C mc+C adj+C out+C div+H m N p R l
=450+15000+50000+0.25×1×60=65465$(14)
Concrete steps are as follows:
Second step: judge the task classification, this routine task classification is recessive task the 8th classification, then adopt the described economy arithmetic result of the 9th classification and safe threshold value result of calculation, and the combination product model is surely examined desired value and is determined, choose in the economy algorithm recommended range or near product type is examined the multiple that desired value or product type are examined desired value surely, this value≤safe threshold value result of calculation surely.
At first, determine Weibull distribution by reliability data
1) mean time between failures (MTBF)---reliability input value
Can repair a kind of basic index of product reliability, the mean time between failures refers to that product fault has occured still can work its average operation time between twice adjacent fault by repairing or renewal part.Such as the t that works in the first time 1Break down second this work t after repairing after time 2N task t broke down after time nAfter break down;
2) determine Weibull distribution according to mean time between failures MTBF
Probability density
Figure BDA00002386062200071
Distribution function
Figure BDA00002386062200072
Crash rate
Wherein:
---dimensional parameters, the scope of reflection Weibull distribution;---form parameter, the shape of reflection probability density function and the monotonicity of crash rate;
2) by MTBF and definite, in this example
Figure BDA00002386062200074
Figure BDA00002386062200075
Wherein: the Г function: (s)= 0x S1e xDx;
Among the present invention beta response the failure characteristics of parts, comprehensive domestic and international expertise considers that parts use (stand under load situation, utilization rate situation etc.) and expection failure mode etc., have listed altogether 110 kinds of patterns and have supplied user selection, such as table 1.For example:, lost efficacy when being randomness, parts often use (month use or year use) β selection 1 unpredictable when component degradation, such as flame snuffer, electric torch, lamp, oxygen mask, smoke detector etc.; β selects 2 when frequently using when the wearing and tearing of parts moderate, when being subjected to heavy duty or under the rugged surroundings, such as gas outlet, hydraulic piston actuator, leading screw actuator etc.
Then, carry out described economy algorithm, concrete steps are as follows:
The fault distribution function of parts under Weibull distribution is
Figure BDA00002386062200076
Optimization aim is by asking following formula (6)
C ( T ) = C p + F ( T ) ( C r + T e C f ) T = C p + F ( T ) C r T + F ( T ) C f e - - - ( 6 )
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, use C fThe expense that the expression component failure produces, C pTo the expense of this parts execution preventative maintenance task, C rThe expense of parts is replaced or is repaired in expression;
In the following formula eBe that crash rate under index distributes is constant, and have under the exponential distribution
Figure BDA00002386062200078
Wherein MTBF is the mean time between failures;
To target formula (6) differentiate, and make dC (T)/dT=0 can get T, determine by graphical method, C 1 ( T ) = C p T , C 2 ( T ) = F ( T ) ( C r + T e C f ) T , C (T)=C then 1(t)+C 2(t), wherein t is variable, really; As shown in Figure 4, the T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb],
Described safe threshold value calculating method is as follows:
Event occurrence rate θ meets the following conditions
P 1(t)P 2 (7)
P in the formula 1(t) expression parts probability of malfunction, wherein θ is with reference to shown in Figure 8;
Figure BDA00002386062200081
P 2Expression produces the crash rate of additional injuries
Figure BDA00002386062200082
Obtain
Figure BDA00002386062200083
As shown in Figure 5, Tcap represents the time interval upper limit that calculates, and namely final interval servicing time of selecting cannot exceed this value.The combination product model is examined desired value, economy algorithm recommended range and Tcap surely in the time of relatively, for example: surely examine target C inspection and be 6000FH, the scope that the economy algorithm draws is 4000FH to 8000FH, and Tcap is 10000FH, and the so final time interval, we can select 6000FH.
The setting of event occurrence rate θ is content among the Advisory Circulars AC25.1309 with reference to chart 10(table 10 among the present invention).
The result that two kinds of algorithms are obtained compares, and analyzes conclusion:
Time interval recommended range: 2150FH-5500FH;
Security consideration value: 7900FH;
The actual active time of CRJ700 interval 600FH;
The present A inspection of CRJ700 is 600FH, and is theoretical according to this method, can recommend the multiple of 600FH in 2150FH to the 5500FH scope as initial servicing time of interval. interval 600FH servicing time that uses at present makes this emergency-lighting system maintenance superfluous.
Table 1:
Figure BDA00002386062200084
Figure BDA00002386062200091
Figure BDA00002386062200111
Embodiment 2: this example is to apply the present invention to Pang Badi newly to develop aircraft CSeries emergency-lighting system, has used the analysis of CSeries Direct Maintenance Cost, the maintenanceability analysis, and the data such as fail-safe analysis are as input.Its computing method are identical with embodiment 1, and difference is that design parameter arranges difference.
Figure BDA00002386062200112
MSI(keeps in repair significant terms): emergency-lighting system;
Figure BDA00002386062200113
Alternative pack: emergency light and sign;
Figure BDA00002386062200114
Task description: the emergency-lighting system operability checks;
Figure BDA00002386062200115
Task classification: 8;
Figure BDA00002386062200116
Level of security: injury (Injury);
Figure BDA00002386062200117
MTBF:103018FH,
Figure BDA00002386062200118
The extra inefficacy: 1.0E+5;
Figure BDA00002386062200119
Dissipation factor β: 1.0;
Figure BDA000023860622001110
The task expense:
●GSE:0;
● manpower man-hour: 0.15 hour
● material/consumptive material: 0
● execution number: 1
Figure BDA000023860622001111
The inefficacy expense
● the cost of repairs: 460
● man-hour: 0.3 hour
● airliner delay: be that 15000 $ cause damage;
● flight cancellation: no;
● turn and fly: be no;
● time interval adjusted value: 50000
● material/consumptive material: 0;
● grounding fate: 0.
● Cp=75, Cf=65478. this routine result of calculation such as Fig. 6, shown in Figure 7.
Analyze conclusion
● time interval recommended range: 2200FH-5500FH;
● security consideration value: 10500FH;
● because emergency system is not conventional use project, so use the calendar year as the unit of inspection is comparatively suitable surely.
● supplier's recommendation: C﹠amp; D Zodiac recommends to check in 2 years battery unit, and Goodrich recommends 8500FH to check emergency light.
● C series is by other calculating and judge the final 2 years time intervals as this task of selecting.
According to the hypothesis in the calculating of CSeries Direct Maintenance Cost, an annual is approximately 2500FH, and 2 years is 5000FH, and this value is in the time interval scope that the present invention recommends.
Can find out that by embodiment 1,2 comparative analyses often there is un-reasonable phenomenon in system maintenance interval task time that draws based on industry experience or engineering judgement fully.For example the CRJ of early stage development compares with the CSeries of newly development, in the situation that the each side such as economic impact that aircraft produced in parts MTBF, repair cost, manpower man-hour, after losing efficacy are more or less the same, interval servicing time of same task just seems too conservative, causes maintenance superfluous.
Embodiment 3: the difference of this example and embodiment 1 is: the task classification be dominant classification the 6th class for example:
Figure BDA00002386062200121
MSI(keeps in repair significant terms): the CRJ elevating rudder;
Figure BDA00002386062200122
Alternative pack: elevator control cable wire;
Figure BDA00002386062200123
Task description: the functional inspection of elevator control cable wire;
Figure BDA00002386062200124
Task classification: 6;
Figure BDA00002386062200125
Level of security: other;
Figure BDA00002386062200126
MTBF:30000;
Figure BDA00002386062200127
The extra inefficacy: inapplicable;
Figure BDA00002386062200128
Dissipation factor β: 2.2;
Figure BDA00002386062200129
The task expense:
●GSE:0;
● manpower man-hour: 4 hours
● material/consumptive material: 0
● execution number: 1
The inefficacy expense
● the cost of repairs: 500 $
● man-hour: 3 hours
● airliner delay: no;
● flight cancellation: be loss 30000 $;
● turn and fly: be no;
● time interval adjusted value: 5000
● material/consumptive material: 0;
● grounding fate: 0.
● the total expenses that sets the tasks C p=240 $: inefficacy total expenses C f=35680 $
Adopt the economy algorithm to determine the maintenance intervals time, described economy algorithm is as follows:
Mean failure rate in [0, the T] time of determining
Figure BDA00002386062200131
Optimization aim is by asking following formula
C ( T ) = C f T ( T ) ‾ + C p T = C f ( T ) ‾ + C p T
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, C fThe expense that the expression component failure produces, C pFor these parts being carried out the expense of preventative maintenance task, be dimensional parameters, be form parameter,
To following formula (2) differentiate, and make dC (T)/dT=0 get
Figure BDA00002386062200133
If=1, then T=that is: there is no need to carry out hard time maintenance, allow parts work always and just do maintenance after the fault; If 1, then there is unique finite optimal solution T, it satisfies
And least cost is C (T);
By graphical method, order
Figure BDA00002386062200135
Figure BDA00002386062200136
C (T)=C then 1(t)+C 2(t), the T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb], as shown in Figure 9.
Time interval scope by calculated recommendation is: 2300FH-4800FH, and the time interval of this task of CRJ aircraft is 4000FH in actual the military service, this value drops in the time interval scope of the present invention's recommendation.
Embodiment 4: this example is with the difference of embodiment 1: the task classification is dominant classification the 9th class, does not need to utilize safe threshold that it is retrained.
Figure BDA00002386062200137
MSI(keeps in repair significant terms): C series aircraft static discharge system;
Figure BDA00002386062200138
Alternative pack: static discharger;
Figure BDA00002386062200139
Task description: the functional inspection of static discharger;
Figure BDA000023860622001310
Task classification: 9;
Figure BDA000023860622001311
Level of security: other;
Figure BDA000023860622001312
MTBF:100000;
Figure BDA000023860622001313
The extra inefficacy: 100000;
Figure BDA000023860622001314
Dissipation factor β: 1.5;
Figure BDA00002386062200141
The task expense:
●GSE:0;
● manpower man-hour: 2 hours
● material/consumptive material: 0
● execution number: 1
The inefficacy expense
● the cost of repairs: 500 $
● man-hour: 1 hour
● airliner delay: be; Lose 15000 $
● flight cancellation: no;
● turn and fly: be no;
● time interval adjusted value: 5000
● material/consumptive material: 0;
● grounding fate: 0.
● the total expenses that sets the tasks C p=120 $: inefficacy total expenses C f=20560 $
As shown in figure 10, the time interval scope by calculated recommendation is: 7000FH-13000FH, interval servicing time of this task of C series aircraft determines finally that at 8500FH this value drops in the time interval scope of the present invention's recommendation.

Claims (6)

1. a civil aircraft system maintenance time interval computing method is characterized in that: comprise the steps:
The first step: prepare data
Comprise maintenance significant terms title, component names, maintenance task description, task classification, level of security, mean time between failures, additionally lost efficacy mean time between failures, dissipation factor, task expense and inefficacy expense;
Second step: judge the task classification, adopt the economy algorithm to determine the maintenance intervals time if the task classification is dominant classification the 6th, 7 classes, described economy algorithm is as follows:
Mean failure rate in [0, the T] time of determining
Figure FDA00002386062100011
Optimization aim is by asking following formula
Figure FDA00002386062100012
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, C fThe expense that the expression component failure produces, C pFor these parts being carried out the expense of preventative maintenance task, be dimensional parameters, be form parameter,
To following formula (2) differentiate, and make dC (T)/dT=0 get
If=1, then T=that is: there is no need to carry out hard time maintenance, allow parts work always and just do maintenance after the fault; If 1, then there is unique finite optimal solution T, it satisfies
Figure FDA00002386062100014
And least cost is C (T);
Order
Figure FDA00002386062100015
Figure FDA00002386062100016
C (T)=C then 1(t)+C 2(t),
The T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb].
2. civil aircraft system maintenance time interval computing method according to claim 1 is characterized in that: described second step judges that if the task classification is recessive task the 9th classification, then its economy algorithm is as follows in the task classification:
The fault distribution function of parts under Weibull distribution is
Figure FDA00002386062100017
Optimization aim is by asking following formula
Figure FDA00002386062100021
Minimal value determine the optimal maintenance time interval T; Wherein: C(T) expression expense summation, use C fThe expense that the expression component failure produces, C pTo the expense of this parts execution preventative maintenance task, C rThe expense of parts is replaced or is repaired in expression;
In the following formula eBe the crash rate under index distributes, be constant; Have under the exponential distribution
Figure FDA00002386062100022
MTBF is the mean time between failures;
To target formula (6) differentiate, and make dC (T)/dT=0 can get T, order
Figure FDA00002386062100023
C (T)=C then 1(T)+C 2(T), the T value at 110% place of least cost is distributed in the both sides of the T value T* at least cost place, is defined as Ta and Tb, and selection interval servicing time is [Ta, Tb].
3. civil aircraft system maintenance time interval computing method according to claim 2, it is characterized in that: described second step is judged in the task classification, if the task classification is recessive task the 8th classification, adopt economy arithmetic result as claimed in claim 2 and safe threshold value result of calculation, and the combination product model is surely examined desired value and is determined, choose in the economy algorithm recommended range or near product type is examined the multiple that desired value or product type are examined desired value surely, this value≤safe threshold value result of calculation surely.
4. civil aircraft system maintenance time interval computing method according to claim 3, it is characterized in that: described safe threshold value calculating method is as follows:
Event occurrence rate θ meets the following conditions
P 1(t)P 2 (7)
P in the formula 1(t) expression parts probability of malfunction,
Figure FDA00002386062100025
P 2The extra crash rate that lost efficacy of expression, MTBF is the mean time between failures,
Obtain
Figure FDA00002386062100027
Wherein: Tcap represents the time interval upper limit that calculates.
5. each described civil aircraft system maintenance time interval Square is characterized in that according to claim 1-4: described dimensional parameters is determined in accordance with the following steps:
1) determines Weibull distribution according to mean time between failures MTBF
Probability density
Figure FDA00002386062100031
Distribution function
Figure FDA00002386062100032
Crash rate
Figure FDA00002386062100033
Wherein:
---dimensional parameters, the scope of reflection Weibull distribution,---form parameter, the shape of reflection probability density function and the monotonicity of crash rate;
2) by MTBF and definite
Wherein: the Г function: (s)= 0x S1e xDx.
6. civil aircraft system maintenance time interval computing method according to claim 1, it is characterized in that: described task expense comprises:
1) parts is carried out the total expenses C of preventative maintenance task p
C p=C g+C mc+H m N p R l (13)
C g---ground handling equipment share the expenses, C Mc---material and consumptive material expense, H m---manpower man-hour, N p---staff's quantity, R l---man-hour rate; Work as C pDuring less than 75 $, get 75 $;
2) the total expenses C that causes of component failure f
C f=C r+C del+C can+C mc+C adj+C out+C div+H m N p R l (14)
C r---parts repairing expense, C Del---flight Demurrage, C Can---flight cancellation expense, C Mc---material and consumptive material expense, C Adj---time interval adjusted value, C Out---grounding expense, C Div---turn the expense of flying, H m---manpower man-hour, N p---staff's quantity, R l---man-hour rate.
CN2012104526318A 2012-11-12 2012-11-12 Method for calculating maintenance time interval of civil aircraft system Pending CN103020422A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012104526318A CN103020422A (en) 2012-11-12 2012-11-12 Method for calculating maintenance time interval of civil aircraft system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012104526318A CN103020422A (en) 2012-11-12 2012-11-12 Method for calculating maintenance time interval of civil aircraft system

Publications (1)

Publication Number Publication Date
CN103020422A true CN103020422A (en) 2013-04-03

Family

ID=47969020

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012104526318A Pending CN103020422A (en) 2012-11-12 2012-11-12 Method for calculating maintenance time interval of civil aircraft system

Country Status (1)

Country Link
CN (1) CN103020422A (en)

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103412986A (en) * 2013-07-23 2013-11-27 中国人民解放军海军航空工程学院 Plane periodic inspection content optimizing method based on fault-free data analysis
CN103617337A (en) * 2013-12-19 2014-03-05 江苏锐天信息科技有限公司 Method for accessorily analyzing maintenance interval of aircraft
CN103679331A (en) * 2013-09-25 2014-03-26 北京电子工程总体研究所 Determination method for guarantee activity resources based on logic and sequential relations
CN104217121A (en) * 2014-09-13 2014-12-17 中航沈飞民用飞机有限责任公司 Calculation method for direct maintenance cost (DMC) of aircraft
CN104933249A (en) * 2015-06-19 2015-09-23 中国人民解放军91635部队 Ship instrument verification period determination method and system
CN105138850A (en) * 2015-09-09 2015-12-09 中航沈飞民用飞机有限责任公司 Civil aircraft system maintenance time interval calculating method
CN105829982A (en) * 2013-12-13 2016-08-03 斯奈克玛 Forecasting maintenance operations to be applied to an engine
CN106709576A (en) * 2016-12-13 2017-05-24 图南航空科技(北京)有限公司 Civil aircraft failure probability calculating method under faulty flight conditions
CN107944162A (en) * 2017-11-30 2018-04-20 中国航空工业集团公司沈阳飞机设计研究所 A kind of unmanned plane stores optimal fault detect cycle determination method
CN108266336A (en) * 2018-01-08 2018-07-10 中国水电工程顾问集团有限公司 A kind of wind power equipment maintenance strategy decision system
CN108986251A (en) * 2017-05-30 2018-12-11 久益环球地表采矿公司 The prediction of heavy-duty machinery is replaced
CN109359742A (en) * 2018-06-27 2019-02-19 广州地铁集团有限公司 A kind of generation method in subway subsystem preventive maintenance period
CN109377029A (en) * 2018-10-08 2019-02-22 中国民航科学技术研究院 Aircraft operational safety risk evaluating method, device, electronic equipment and storage medium
CN109978187A (en) * 2019-03-22 2019-07-05 金陵科技学院 A kind of airplane air entraining pressure governor valve repair determining method
CN110356582A (en) * 2018-04-09 2019-10-22 株式会社斯巴鲁 Aircraft management system
CN110705787A (en) * 2019-09-30 2020-01-17 东方航空技术有限公司 Aircraft maintenance task optimization method
CN112487716A (en) * 2020-11-27 2021-03-12 北京航空航天大学 Method and system for determining mean time between failures of swarm unmanned aerial vehicles
CN113255943A (en) * 2021-06-16 2021-08-13 河南卓瑞智能科技有限公司 Equipment maintenance reminding and maintenance scheme intelligent management system
CN114626559A (en) * 2022-03-12 2022-06-14 军事科学院系统工程研究院军需工程技术研究所 Diet equipment maintainability assessment method and device
CN114676855A (en) * 2020-12-10 2022-06-28 中国移动通信集团四川有限公司 Work order filing processing method and device and electronic equipment

Cited By (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103412986A (en) * 2013-07-23 2013-11-27 中国人民解放军海军航空工程学院 Plane periodic inspection content optimizing method based on fault-free data analysis
CN103412986B (en) * 2013-07-23 2017-03-29 中国人民解放军海军航空工程学院 A kind of aircraft regular inspection content optimization method analyzed based on failure-free data
CN103679331A (en) * 2013-09-25 2014-03-26 北京电子工程总体研究所 Determination method for guarantee activity resources based on logic and sequential relations
CN103679331B (en) * 2013-09-25 2017-01-25 北京电子工程总体研究所 Determination method for guarantee activity resources based on logic and sequential relations
CN105829982A (en) * 2013-12-13 2016-08-03 斯奈克玛 Forecasting maintenance operations to be applied to an engine
CN103617337B (en) * 2013-12-19 2016-12-07 江苏锐天信息科技有限公司 A kind of aircraft maintenance interval aided analysis method
CN103617337A (en) * 2013-12-19 2014-03-05 江苏锐天信息科技有限公司 Method for accessorily analyzing maintenance interval of aircraft
CN104217121A (en) * 2014-09-13 2014-12-17 中航沈飞民用飞机有限责任公司 Calculation method for direct maintenance cost (DMC) of aircraft
CN104933249A (en) * 2015-06-19 2015-09-23 中国人民解放军91635部队 Ship instrument verification period determination method and system
CN104933249B (en) * 2015-06-19 2017-12-15 中国人民解放军91635部队 A kind of naval vessel instrument calibration cycle determination method and system
CN105138850A (en) * 2015-09-09 2015-12-09 中航沈飞民用飞机有限责任公司 Civil aircraft system maintenance time interval calculating method
CN105138850B (en) * 2015-09-09 2017-02-15 中航沈飞民用飞机有限责任公司 Civil aircraft system maintenance time interval calculating method
CN106709576A (en) * 2016-12-13 2017-05-24 图南航空科技(北京)有限公司 Civil aircraft failure probability calculating method under faulty flight conditions
CN108986251B (en) * 2017-05-30 2021-09-21 久益环球地表采矿公司 Predictive replacement of heavy machinery
CN108986251A (en) * 2017-05-30 2018-12-11 久益环球地表采矿公司 The prediction of heavy-duty machinery is replaced
CN107944162A (en) * 2017-11-30 2018-04-20 中国航空工业集团公司沈阳飞机设计研究所 A kind of unmanned plane stores optimal fault detect cycle determination method
CN108266336A (en) * 2018-01-08 2018-07-10 中国水电工程顾问集团有限公司 A kind of wind power equipment maintenance strategy decision system
CN108266336B (en) * 2018-01-08 2023-08-01 中电建新能源集团股份有限公司 Wind power equipment maintenance strategy decision system
CN110356582A (en) * 2018-04-09 2019-10-22 株式会社斯巴鲁 Aircraft management system
CN109359742B (en) * 2018-06-27 2022-06-14 广州地铁集团有限公司 Method for generating preventive maintenance period of subway subsystem
CN109359742A (en) * 2018-06-27 2019-02-19 广州地铁集团有限公司 A kind of generation method in subway subsystem preventive maintenance period
CN109377029A (en) * 2018-10-08 2019-02-22 中国民航科学技术研究院 Aircraft operational safety risk evaluating method, device, electronic equipment and storage medium
CN109377029B (en) * 2018-10-08 2022-04-22 中国民航科学技术研究院 Airplane operation safety risk evaluation method and device, electronic equipment and storage medium
CN109978187A (en) * 2019-03-22 2019-07-05 金陵科技学院 A kind of airplane air entraining pressure governor valve repair determining method
CN109978187B (en) * 2019-03-22 2020-12-29 金陵科技学院 Maintenance decision method for bleed air pressure regulating valve of airplane
CN110705787A (en) * 2019-09-30 2020-01-17 东方航空技术有限公司 Aircraft maintenance task optimization method
CN112487716A (en) * 2020-11-27 2021-03-12 北京航空航天大学 Method and system for determining mean time between failures of swarm unmanned aerial vehicles
CN112487716B (en) * 2020-11-27 2022-05-31 北京航空航天大学 Method and system for determining mean time between failures of swarm unmanned aerial vehicles
CN114676855A (en) * 2020-12-10 2022-06-28 中国移动通信集团四川有限公司 Work order filing processing method and device and electronic equipment
CN114676855B (en) * 2020-12-10 2023-04-28 中国移动通信集团四川有限公司 Work order archiving processing method and device and electronic equipment
CN113255943B (en) * 2021-06-16 2022-12-09 河南卓瑞智能科技有限公司 Equipment maintenance reminding and maintenance scheme intelligent management system
CN113255943A (en) * 2021-06-16 2021-08-13 河南卓瑞智能科技有限公司 Equipment maintenance reminding and maintenance scheme intelligent management system
CN114626559A (en) * 2022-03-12 2022-06-14 军事科学院系统工程研究院军需工程技术研究所 Diet equipment maintainability assessment method and device

Similar Documents

Publication Publication Date Title
CN103020422A (en) Method for calculating maintenance time interval of civil aircraft system
Smith Reliability-centered maintenance
Labib et al. Not just rearranging the deckchairs on the Titanic: Learning from failures through Risk and Reliability Analysis
CN108256713A (en) Nuclear power plant system measure of supervision based on ERDB
CN105138850B (en) Civil aircraft system maintenance time interval calculating method
CN101414165A (en) Method for designing recycle hydrogen heating furnace gas pressure safe instrument system
CN104346691B (en) A kind of electric power enterprise field operation risk analysis method based on failure tree analysis (FTA)
CN102801767A (en) Prognostics and health management (PHM) system for single-level aircraft structure and implementation method
CN106600167A (en) Human error and structure defect-considering ocean platform fire risk assessment method
Čokorilo Aircraft performance: the effects of the multi attribute decision making of non time dependant maintainability parameters
Nordmann et al. Neural network forecasting of service problems for aircraft structural component groupings
Mrusek et al. UAS maintenance: a critical component in maintaining airworthiness
Repin et al. Development of strategy for ensuring operability of transport and technological machines
CN107316087A (en) It is a kind of to judge the method that aeronautical product tape jam is used
Etschmaier et al. A system of systems approach to the design of a landing gear system: a case study
Owhor et al. Reliability analysis of car maintenance forecast and performance
Bai et al. Risk assessment of hoisting aboard and installation for offshore wind turbine
Chen Aviation maintenance human error analysis and management method
Zhang et al. Research on Early Warning of Hoist Failure based on Big Data and Parallel Simulation
Guo et al. Risk assessment of complex system based on man-machine-environment
Livani et al. Reliability evaluation of systems related to PC-7 aircrew using FMEA method
Reshetnikov et al. Experience of creating a multifunctional safety system at the coal mining enterprise
Yang Reliability Growth Method and Application Based on Operation Fault Analysis
Wei et al. Coupling Multi-factor Hazard Analysis Based on HAZOP and DEMATEL
Achilla et al. Selecting an appropriate maintenance policy for Petroleum pipeline system: A case study

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20130403