CN103017708A - Height detection device of electric vehicle storage battery pole and detection method thereof - Google Patents
Height detection device of electric vehicle storage battery pole and detection method thereof Download PDFInfo
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- CN103017708A CN103017708A CN2012105277350A CN201210527735A CN103017708A CN 103017708 A CN103017708 A CN 103017708A CN 2012105277350 A CN2012105277350 A CN 2012105277350A CN 201210527735 A CN201210527735 A CN 201210527735A CN 103017708 A CN103017708 A CN 103017708A
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Abstract
The invention discloses a height detection device of an electric vehicle storage battery pole and a detection method thereof. The height detection device of the electric vehicle storage battery pole comprises a testing mechanism, a magnetic valve, a programmable controller, a starting switch, an industrial grade man-machine interface, an alertor and a storage battery; the testing mechanism comprises a testing driving device, an installation plate, a fixing support, a displacement sensor and a testing head; the storage battery comprises a battery surface and a battery pole; the testing driving device is connected with the programmable controller through the magnetic valve, the programmable controller is respectively connected with the displacement sensor, the starting switch, the industrial grade man-machine interface and the alertor; the testing driving device and the displacement sensor are installed on the fixing support through the installation plate, and the testing head is fixed on the displacement sensor. The height detection device of the electric vehicle storage battery pole and the detection method of the height detection device of the electric vehicle storage battery pole provide an effective solution for the height detection of the battery pole after drilling a hole on a battery slot cover of the electric vehicle and benefit for realizing the aim of unmanned work of electric vehicle battery assembly lines.
Description
Technical field
The present invention relates to electromobile battery assembling line technical field, be specifically related to a kind of more efficiently electromobile battery pole height detecting device and detection method thereof.
Background technology
The competition of current electromobile battery is more and more fierce, this product producer of will seeking survival improves the quality of products, Decrease production cost, so increasing manufacturer is in order to reduce processing step, reduce production costs, in the Assembling Production process, often adopt the technique of up-to-date electromobile battery groove lid boring, the advantage of this kind technique is to have reduced upper O-ring seal, the a large amount of artificial process procedures of two needs of pad terminal primer, but mainly finish this technique by craft in the market, this has just caused the increase of human cost, product quality uncontrollable, production efficiency is low, site environment is to many drawbacks such as injury of operator.The detection of wherein introducing is absolutely necessary, and needs a kind of automatic detection device badly and detects the battery electrode column height to cooperate new technology to realize the raising of production efficiency.
Summary of the invention
Goal of the invention: for solving the deficiencies in the prior art, the invention provides a kind of more efficiently electromobile battery pole height detecting device and detection method thereof.
Technical scheme: for achieving the above object, electromobile battery pole height detecting device of the present invention comprises mechanism for testing, solenoid valve, Programmable Logic Controller, starting switch, Industrial man-machine interface, alarm and accumulator; Described mechanism for testing comprises test drive unit, installing plate, fixed support, displacement transducer and measuring head; Described accumulator comprises battery surface and battery electrode column; Described test drive unit links to each other with Programmable Logic Controller by solenoid valve, and Programmable Logic Controller is connection bit displacement sensor, starting switch, Industrial man-machine interface and alarm respectively; Described test drive unit and displacement transducer are installed on the fixed support by installing plate, are fixed with measuring head on the displacement transducer.
As preferably, described displacement transducer is connected by nut with the test drive unit.
As preferably, described test drive unit is cylinder.
The present invention also discloses a kind of detection method based on above-mentioned detection device, may further comprise the steps:
At first need to set up the test benchmark value, in the time of below accumulator is put into measuring head in the other direction, battery surface is corresponding with measuring head, press starting switch, displacement transducer and measuring head move under the drive of test drive unit, until measuring head touches battery surface, Programmable Logic Controller reads the displacement transducer currency as reference value;
The reset test drive unit, accumulator is put into the measuring head below, battery electrode column is corresponding with measuring head, press starting switch, displacement transducer and measuring head move under the drive of test drive unit, until measuring head touches the surface of battery electrode column, this moment, Programmable Logic Controller began to read displacement transducer current location value, calculated the height of battery electrode column by data;
Standard cell pole height with the Industrial man-machine interface input deducts the battery electrode column height that detects at last, difference compares with the setting difference, whether the battery electrode column height of judging tested accumulator is qualified: described setting difference comprises the upper deviation and lower deviation, if the height value of battery electrode column greater than the upper deviation or all be regarded as less than lower deviation defective, this moment the Controlled by Programmable Controller alarm equipment alarm.
Beneficial effect: electromobile battery pole height detecting device of the present invention and detection method thereof, its device belongs to the innovative design of physical construction, its method is convenient flexibly, by effective electrical control, the automated production of realization equipment is for the battery electrode column height detection after the boring of electromobile battery groove lid provides effective solution.The present invention has created condition for the new technology of using the boring of electromobile battery groove lid, thereby reach the reduction cost, guarantee product quality, enhance productivity, reduce operating personnel's the purposes such as workload, and then reduce site environment to the spinoff of operating personnel's health generation, be conducive to realize the target of the unmanned operation of electromobile battery assembly line.
Description of drawings
Fig. 1 is the position view of the present invention mechanism when measuring the test benchmark value;
Fig. 2 is test position structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing the present invention is further described.
As depicted in figs. 1 and 2, electromobile battery pole height detecting device of the present invention comprises mechanism for testing 1, solenoid valve 2, Programmable Logic Controller 3, starting switch 4, Industrial man-machine interface 5, alarm 6 and accumulator 7; Described mechanism for testing 1 comprises test drive unit 11, installing plate 12, fixed support 13, displacement transducer 14 and measuring head 15; Described accumulator 7 comprises battery surface 71 and battery electrode column 72; Described test drive unit 11 links to each other with Programmable Logic Controller 3 by solenoid valve 2, and Programmable Logic Controller 3 is connection bit displacement sensor 14, starting switch 4, Industrial man-machine interface 5 and alarm 6 respectively; Described test drive unit 11 and displacement transducer 14 are installed on the fixed support 13 by installing plate 12, are fixed with measuring head 15 on the displacement transducer 14.
In the present embodiment, described displacement transducer 14 is connected by nut with test drive unit 11; Described test drive unit 11 is cylinder; Described Programmable Logic Controller 3 adopts the PLC control technology.
The invention also discloses a kind of detection method based on above-mentioned detection device, may further comprise the steps:
At first need to set up the test benchmark value, as shown in Figure 1, in the time of below accumulator 7 is put into measuring head 15 in the other direction, battery surface 71 is corresponding with measuring head 15, press starting switch 4, displacement transducer 14 and measuring head 15 move under the drive of test drive unit 11, until measuring head 15 touches battery surface 71, Programmable Logic Controller 3 reads displacement transducer 14 currencys as reference value;
Reset test drive unit 11, accumulator 7 is put into measuring head 15 belows as shown in Figure 2, battery electrode column 72 is in measuring head 15 correspondences, press starting switch 4, displacement transducer 14 and measuring head 15 move under the drive of test drive unit 11, until measuring head 15 touches the surface of battery electrode column 72, this moment, Programmable Logic Controller 3 began to read displacement transducer 14 current location values, calculated the height of battery electrode column 72 by data;
Standard cell pole height with Industrial man-machine interface 5 inputs deducts battery electrode column 72 height that detect at last, and difference compares with setting difference, judges that the battery electrode column 72 of tested accumulator 7 is highly whether qualified.Set difference and comprise the upper deviation and lower deviation, if the height value of battery electrode column 72 greater than the upper deviation or all be regarded as defectively less than lower deviation, this moment, Programmable Logic Controller 3 control alarms 6 were reported to the police.
Electromobile battery pole height detecting device of the present invention and detection method thereof, its device belongs to the innovative design of physical construction, its method is convenient flexibly, by effective electrical control, the automated production of realization equipment is for battery electrode column 72 height detection after the boring of electromobile battery groove lid provide effective solution.The present invention has created condition for the new technology of using the boring of electromobile battery groove lid, thereby reach the reduction cost, guarantee product quality, enhance productivity, reduce operating personnel's the purposes such as workload, and then reduce site environment to the spinoff of operating personnel's health generation, be conducive to realize the target of the unmanned operation of electromobile battery assembly line.
The above only is preferred implementation of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (4)
1. an electromobile battery pole height detecting device is characterized in that: comprise mechanism for testing (1), solenoid valve (2), Programmable Logic Controller (3), starting switch (4), Industrial man-machine interface (5), alarm (6) and accumulator (7); Described mechanism for testing (1) comprises test drive unit (11), installing plate (12), fixed support (13), displacement transducer (14) and measuring head (15); Described accumulator (7) comprises battery surface (71) and battery electrode column (72); Described test drive unit (11) links to each other with Programmable Logic Controller (3) by solenoid valve (2), and Programmable Logic Controller (3) is connection bit displacement sensor (14), starting switch (4), Industrial man-machine interface (5) and alarm (6) respectively; Described test drive unit (11) and displacement transducer (14) are installed on the fixed support (13) by installing plate (12), are fixed with measuring head (15) on the displacement transducer (14).
2. electromobile battery pole height detecting device according to claim 1 is characterized in that: described displacement transducer (14) is connected by nut with test drive unit (11).
3. electromobile battery pole height detecting device according to claim 1 and 2, it is characterized in that: described test drive unit (11) is cylinder.
4. detection method based on claim 1 or 2 described pick-up units is characterized in that may further comprise the steps:
At first need to set up the test benchmark value, when accumulator (7) is put into measuring head (15) below in the other direction, battery surface (71) is corresponding with measuring head (15), press starting switch (4), displacement transducer (14) and measuring head (15) move under the drive of test drive unit (11), until measuring head (15) touches battery surface (71), Programmable Logic Controller (3) reads displacement transducer (14) currency as reference value;
Reset test drive unit (11), accumulator (7) is put into measuring head (15) below, battery electrode column (72) is in measuring head (15) correspondence, press starting switch (4), displacement transducer (14) and measuring head (15) move under the drive of test drive unit (11), until measuring head (15) touches the surface of battery electrode column (72), Programmable Logic Controller this moment (3) begins to read displacement transducer (14) current location value, calculates the height of battery electrode column (72) by data;
The battery electrode column (72) of using at last the standard cell pole height of Industrial man-machine interface (5) input to deduct to detect highly, difference compares with the setting difference, highly whether the battery electrode column (72) of judging tested accumulator (7) qualified: described setting difference comprises the upper deviation and lower deviation, if the height value of battery electrode column (72) is greater than the upper deviation or all be regarded as defectively less than lower deviation, Programmable Logic Controller this moment (3) control alarm (6) is reported to the police.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012105277350A CN103017708A (en) | 2012-12-10 | 2012-12-10 | Height detection device of electric vehicle storage battery pole and detection method thereof |
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| CN2012105277350A CN103017708A (en) | 2012-12-10 | 2012-12-10 | Height detection device of electric vehicle storage battery pole and detection method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234744A (en) * | 2013-04-28 | 2013-08-07 | 苏州工业园区高登威科技有限公司 | Auxiliary detector and detecting method of device |
| CN107442603A (en) * | 2016-05-31 | 2017-12-08 | 南京理工大学 | A kind of correcting device of aluminum alloy tripod casting height |
| CN107511578A (en) * | 2017-08-31 | 2017-12-26 | 江苏先特能源装备有限公司 | A kind of offset pole induced electricity heat welded device that can be general |
| CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器（武汉）有限公司 | A kind of remote controller battery cover detection device, system and method |
| CN111504237A (en) * | 2020-05-08 | 2020-08-07 | 珠海泰坦新动力电子有限公司 | Inserted valve detection device and method |
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| CN202974229U (en) * | 2012-12-10 | 2013-06-05 | 江苏先特能源装备有限公司 | Height detection apparatus for storage battery pole post of electric car |
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| JP2006240502A (en) * | 2005-03-03 | 2006-09-14 | Nissan Motor Co Ltd | Vehicular power supply unit |
| CN101567467A (en) * | 2009-04-02 | 2009-10-28 | 深圳市吉阳自动化科技有限公司 | Cylindrical secondary battery bare electric core winding variable-tension control method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234744A (en) * | 2013-04-28 | 2013-08-07 | 苏州工业园区高登威科技有限公司 | Auxiliary detector and detecting method of device |
| CN107442603A (en) * | 2016-05-31 | 2017-12-08 | 南京理工大学 | A kind of correcting device of aluminum alloy tripod casting height |
| CN107511578A (en) * | 2017-08-31 | 2017-12-26 | 江苏先特能源装备有限公司 | A kind of offset pole induced electricity heat welded device that can be general |
| CN107511578B (en) * | 2017-08-31 | 2023-12-26 | 江苏先特智能装备有限公司 | General-purpose electrode-bias post induction electric heating welding device |
| CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器（武汉）有限公司 | A kind of remote controller battery cover detection device, system and method |
| CN110278703B (en) * | 2019-07-19 | 2024-05-31 | 格力电器（武汉）有限公司 | Remote controller battery cover detection device, system and method |
| CN111504237A (en) * | 2020-05-08 | 2020-08-07 | 珠海泰坦新动力电子有限公司 | Inserted valve detection device and method |
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Application publication date: 20130403 |