CN107511578A - A kind of offset pole induced electricity heat welded device that can be general - Google Patents
A kind of offset pole induced electricity heat welded device that can be general Download PDFInfo
- Publication number
- CN107511578A CN107511578A CN201710768480.XA CN201710768480A CN107511578A CN 107511578 A CN107511578 A CN 107511578A CN 201710768480 A CN201710768480 A CN 201710768480A CN 107511578 A CN107511578 A CN 107511578A
- Authority
- CN
- China
- Prior art keywords
- lifting column
- induced electricity
- clamping
- fixture
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000005611 electricity Effects 0.000 title claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000005485 electric heating Methods 0.000 claims abstract description 6
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000004927 fusion Effects 0.000 abstract description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of offset pole induced electricity heat welded device that can be general, including Universal lifting mounting head, fixture and induced electricity heating head;Lifting mounting head includes slide plate, rotating disk, rotary cylinder, lifting column one and lifting column two;Rotating disk is rotated in the centre bore for setting slide plate, and can realize 90 ° of steerings;Lifting column one and lifting column two synchronization lifting and can rotate with rotating disk;Induced electricity heating head is installed in the bottom of lifting column two, and induced electricity heating head includes sensing electric heating coil;Fixture is installed in the bottom of lifting column one, and fixture is used for being fixedly clamped for positive offset pole and negative bias pole at pad;Fixture includes two pieces of clamping plates and driving clamping device, and the present invention is versatile, adapts to the welding of different model cell work-pieces, in addition, during welding, by using sensing electrical heating smelter part, fusion temperature is stabilized, structure is simplified, security performance improves, and improves production efficiency.
Description
Technical field
The present invention relates to assembling of lead-acid storage battery technical field, particularly a kind of offset pole sensing electrical heating that can be general is melted
Connection device.
Background technology
In the assembling production process of lead-acid accumulator, the positive offset pole in cell work-pieces connects with negative bias pole uses people
Work or equipment naked light welding gun freeze welding.In welding process, flame control is difficult, and heating-up temperature controllability is bad, has a strong impact on
Welding effect after freezing.
Positive offset pole and negative bias pole are freezed using traditional flame welding gun in welding process, and heating fusing is mainly using natural
Gas and the fusing of the flame of oxygen mix after-combustion, under servomotor driving, the positive offset pole of mold cramping and negative bias pole, naturally
Gas and the flame of oxygen mix after-combustion decline fusing workpiece, and flame rises, and mould is cooled and shaped.
Above-mentioned natural gas and the flame system of oxygen mix after-combustion need complicated air-path control system, and distribution pipe arrangement is answered
It is miscellaneous, it is desirable to high.Flame temperature, size are had a great influence by external change, can not ensure constant flame temperature and size, safety system
Number is low, certain potential safety hazard be present.
At present, the model of lead-acid accumulator mainly has 1*6 models and 2*3 models as depicted in figs. 1 and 2.It is moreover, each
The cell work-pieces 10 of model are respectively provided with 5 pads 11, and each pad is required to make positive offset pole 111 and negative bias pole 112
Form firm welding.
As shown in figure 1, the welding direction of 5 pads in 1*6 size battery workpiece is identical, and 5 pads are located at
On two straight lines being parallel to each other.
As shown in Fig. 2 having in 2*3 size battery workpiece, the welding direction of 4 pads is identical, another pad
Welding direction on the contrary, and 5 pads on three straight lines being parallel to each other.
However, existing welder can only adapt to a kind of welding of size battery workpiece, and the battery work of 2*3 models
Part is different due to the welding direction of 5 pads therein, that is to say, that the cell work-pieces of 2*3 models inherently need at least
Two sets of welders.Thus, poor universality, equipment investment cost are big.
The content of the invention
In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a kind of polar biased that can be general
Post induced electricity heat welded device, the general offset pole induced electricity heat welded device of the energy is versatile, adapts to different shaped
The welding of number cell work-pieces, in addition, during welding, by using sensing electrical heating smelter part, fusion temperature is stabilized, simplification finishes
Structure, security performance improve, and improve production efficiency.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of offset pole induced electricity heat welded device that can be general, including Universal lifting mounting head, fixture and sensing electrical heating
Head.
Lifting mounting head includes slide plate, rotating disk, rotary cylinder, lifting column one and lifting column two.
Slide plate is provided centrally with centre bore.
Rotating disk is rotatably arranged in the centre bore of slide plate, and rotating disk can realize that 90 ° turn under the driving of rotary cylinder
To.
The middle part of lifting column one and lifting column two is slidably connected with rotating disk, and lifting column one and lifting column two can synchronously rise
Drop.
Induced electricity heating head is installed in the bottom of lifting column two, and induced electricity heating head includes sensing electric heating coil.
Fixture is installed in the bottom of lifting column one, and fixture is located at the lower section of electrical induction coil, and fixture is used to weld
Positive offset pole and negative bias pole is fixedly clamped at point.
Fixture includes two pieces of clamping plates and driving clamping device, and taper arc portion and half are provided with the inside of every piece of clamping plate
Cylindrical portion;Semicolumn portion is located at below taper arc portion, and is connected with taper arc portion;Two pieces of clamping plates can be in driving clamping device
In the presence of clamp and unclamp;When clamping board clamping for two pieces, two taper arc portions can enclose to form taper bowl portion, two semicircles
Post portion can enclose to form cylindrical portion.
Fixture includes installing plate, and installing plate is provided with two mounting holes, and each mounting hole can be detachable with lifting column one
Connection.
Driving clamping device is clamping cylinder, and clamping cylinder is connected by connecting rod with two clamping plates respectively, installing plate
On be provided with clamping spacing hole, it is each clamp the swing displacement that spacing hole can be to respective link carry out it is spacing.
Thermocouple is provided with below clamping plate, the polar biased column temperature that the thermocouple can be pointed in cylindrical portion is detected.
Pressure sensor is provided with the semicolumn portion of one of clamping plate.
Cooling water pipe is laid with each clamping plate.
Also include servomotor one and servomotor two, wherein, servomotor one is used for the horizontal slip for driving slide plate, watches
Take the synchronization lifting that motor two is used to drive lifting column one and lifting column two.
Spacing spacing stop can be carried out to 90 ° of steerings of rotating disk by being provided with slide plate.
The present invention has the advantages that:
1. the present invention solves needs complicated air-path control system using natural gas and the flame system of oxygen mix after-combustion,
Distribution pipe arrangement is complicated, it is desirable to it is high the problems such as.
2. the present invention has quick heating, stable temperature control, control system is simple, simple in construction, cost-effective, safety
Property it is high, be affected by the external environment the advantages that small.
3. fixture can carry out 90 ° of auto-steerings, and the sliding of energy left and right as needed, so as to adapt to the electricity of different model
Pond workpiece, versatile, equipment investment cost is small.
Brief description of the drawings
Fig. 1 shows the dimensional structure diagram of the cell work-pieces of 1*6 models.
Fig. 2 shows the dimensional structure diagram of the cell work-pieces of 2*3 models.
Fig. 3 shows a kind of structural representation of offset pole induced electricity heat welded device that can be general of the present invention.
Fig. 4 shows the dimensional structure diagram one of Universal lifting mounting head.
Fig. 5 shows the dimensional structure diagram two of Universal lifting mounting head.
Fig. 6 shows the dimensional structure diagram of fixture.
Wherein have:
10. cell work-pieces;11. pad;111. positive offset pole;112. negative bias pole;
20. Universal lifting mounting head;
21. slide plate;211. centre bore;212. servomotors one;
22. rotating disk;221. rotary cylinder;222. fixed block;223. spacing stops;224. crash sensor;
23. lifting column one;231. servomotors two;24. lifting column two;
30. fixture;
31. installing plate;311. mounting hole;312. clamp spacing hole;
32. clamping plate;321. taper arc portions;322. semicolumn portions;
33. clamping cylinder;331. connecting rod;34. thermocouple;
40. induced electricity heating head;41. sense electric heating coil.
Embodiment
The present invention is further detailed explanation with specific better embodiment below in conjunction with the accompanying drawings.
As shown in figure 3, a kind of offset pole induced electricity heat welded device that can be general, including Universal lifting mounting head 20,
Fixture 30 and induced electricity heating head 40.
As shown in figure 4, lifting mounting head includes slide plate 21, rotating disk 22, rotary cylinder 221, lifting column 1 and lifting
Post 2 24.
Slide plate is provided centrally with centre bore 211.
Rotating disk is rotatably arranged in the centre bore of slide plate, and rotating disk can realize that 90 ° turn under the driving of rotary cylinder
To.
Further, as shown in figure 5, being preferably provided with fixed block 222 in rotating disk, being provided with slide plate can be to rotating disk
90 ° turn to the spacing spacing stop 223 of progress, and crash sensor 224 is preferably provided with each spacing stop.Pass through collision
Whether sensor, energy automatic detection rotating disk turn in place.
The middle part of lifting column one and lifting column two is slidably connected with rotating disk, and lifting column one and lifting column two can synchronously rise
Drop.Namely lifting column one and lifting column two can rotate while lifting with rotating disk.
Universal lifting mounting head 20 preferably also includes servomotor 1 and servomotor 2 231, wherein, servomotor
One is used to drive the horizontal of slide plate to slide, and servomotor two is used for the synchronization lifting for driving lifting column one and lifting column two.
Induced electricity heating head is installed in the bottom of lifting column two, and induced electricity heating head 40 includes sensing electric heating coil 41.
By the control to sensing electric heating coil area, size of current and induced electricity heating coils heat height, enter
And the welding temperature of cell work-pieces is set to be guaranteed.
Fixture is installed in the bottom of lifting column one, and fixture is located at the lower section of electrical induction coil, and fixture is used to weld
Positive offset pole and negative bias pole is fixedly clamped at point.
As shown in fig. 6, fixture preferably includes installing plate 31, two pieces of clamping plates 32 and driving clamping devices.
The upper surface of every piece of clamping plate can form backplate, and being not required to welding position to cell work-pieces protects.
Taper arc portion 321 and semicolumn portion 322 are provided with the inside of every piece of clamping plate;Semicolumn portion is located at taper arc portion
Lower section, and be connected with taper arc portion.
Two pieces of clamping plates can be clamped and unclamped in the presence of driving clamping device;When clamping board clamping for two pieces, two
Taper arc portion can enclose to form taper bowl portion, and two semicolumn portions can enclose to form cylindrical portion.
Driving clamping device is preferably clamping cylinder 33, and clamping cylinder is connected by connecting rod 331 with two clamping plates respectively
Connecing, be provided with installing plate and clamp spacing hole 312, the swing displacement progress that each clamping spacing hole can be to respective link is spacing,
And then the clamping force progress to clamping plate is spacing.
Installing plate is preferably provided with two mounting holes, and each mounting hole can be detachably connected with lifting column one.So as to energy
Use the cell work-pieces 10 of different model specification.
Preferably disposed below there is thermocouple 34, the polar biased column temperature that the thermocouple can be pointed in cylindrical portion is carried out clamping plate
Detection.
In addition, being preferably provided with pressure sensor at the semicolumn portion of one of clamping plate, the pressure sensor can be right
The clamping force of offset pole is detected, and is made to be respectively mounted fixed clamping force every time and is clamped fixation.
Further, preferably it is laid with cooling water pipe in each clamping plate.
During welding, cell work-pieces are delivered to welding post by being transported to, in welding post, pass through translatory slides, energy
Realize being welded and fixed for be located along the same line positive offset pole and negative bias pole in all pads.When all welderings on same straight line
After the completion of contact welding, by the cell work-pieces on front and rear sliding welding post or front and rear sliding slide plate, to institute on another straight line
There is pad to be welded.When needing to turn to, rotating disk turns to 90 °, is welded.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment
Detail, in the range of the technology design of the present invention, a variety of equivalents can be carried out to technical scheme, this
A little equivalents belong to protection scope of the present invention.
Claims (8)
- A kind of 1. offset pole induced electricity heat welded device that can be general, it is characterised in that:Including Universal lifting mounting head, fixture With induced electricity heating head;Lifting mounting head includes slide plate, rotating disk, rotary cylinder, lifting column one and lifting column two;Slide plate is provided centrally with centre bore;Rotating disk is rotatably arranged in the centre bore of slide plate, and rotating disk can realize 90 ° of steerings under the driving of rotary cylinder;The middle part of lifting column one and lifting column two is slidably connected with rotating disk, and lifting column one and lifting column two can synchronization liftings;Induced electricity heating head is installed in the bottom of lifting column two, and induced electricity heating head includes sensing electric heating coil;Fixture is installed in the bottom of lifting column one, and fixture is located at the lower section of electrical induction coil, and fixture is used at pad Positive offset pole and negative bias pole are fixedly clamped;Fixture includes two pieces of clamping plates and driving clamping device, and taper arc portion and semicolumn are provided with the inside of every piece of clamping plate Portion;Semicolumn portion is located at below taper arc portion, and is connected with taper arc portion;Two pieces of clamping plates can be in the work of driving clamping device With lower clamping and release;When clamping board clamping for two pieces, two taper arc portions can enclose to form taper bowl portion, two semicolumn portions It can enclose to form cylindrical portion.
- 2. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:Fixture includes Installing plate, installing plate are provided with two mounting holes, and each mounting hole can be detachably connected with lifting column one.
- 3. offset pole induced electricity heat welded device that can be general according to claim 2, it is characterised in that:Clamp driving Device is clamping cylinder, and clamping cylinder is connected by connecting rod with two clamping plates respectively, and it is spacing that clamping is provided with installing plate Hole, the swing displacement that each clamping spacing hole can be to respective link carry out spacing.
- 4. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:Under clamping plate Side is provided with thermocouple, and the polar biased column temperature that the thermocouple can be pointed in cylindrical portion is detected.
- 5. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:One of them Pressure sensor is provided with the semicolumn portion of clamping plate.
- 6. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:It is each to clamp Cooling water pipe is laid with plate.
- 7. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:Also include watching Motor one and servomotor two are taken, wherein, servomotor one is used for the horizontal slip for driving slide plate, and servomotor two is used to drive The synchronization lifting of lifting column one and lifting column two.
- 8. offset pole induced electricity heat welded device that can be general according to claim 1, it is characterised in that:Set on slide plate Spacing spacing stop can be carried out to 90 ° of steerings of rotating disk by being equipped with.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710768480.XA CN107511578B (en) | 2017-08-31 | 2017-08-31 | General-purpose electrode-bias post induction electric heating welding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710768480.XA CN107511578B (en) | 2017-08-31 | 2017-08-31 | General-purpose electrode-bias post induction electric heating welding device |
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CN107511578A true CN107511578A (en) | 2017-12-26 |
CN107511578B CN107511578B (en) | 2023-12-26 |
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CN201710768480.XA Active CN107511578B (en) | 2017-08-31 | 2017-08-31 | General-purpose electrode-bias post induction electric heating welding device |
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