CN103010505B - Automatic book three-side packing machine and packing method thereof - Google Patents
Automatic book three-side packing machine and packing method thereof Download PDFInfo
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- CN103010505B CN103010505B CN201210562002.0A CN201210562002A CN103010505B CN 103010505 B CN103010505 B CN 103010505B CN 201210562002 A CN201210562002 A CN 201210562002A CN 103010505 B CN103010505 B CN 103010505B
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Abstract
The invention discloses an automatic book three-side packing machine and a packing method thereof. The packing machine comprises a paper conveying and lifting mechanism and a work platform, wherein the work platform is provided with a first book pushing mechanism, a first station, a second book pushing mechanism and a second station which are sequentially arranged, the paper conveying and lifting mechanism is arranged between a paper pushing mechanism and the first station, the first station is provided with a first packing mechanism for packing one end surface of a book, and the second station is provided with a second packing mechanism for packing the two side surfaces of the book. The packing paper is lifted to the work platform by the paper conveying and lifting mechanism, and then the three surfaces of the book are packed by the two stations and the two packing mechanisms. On one hand, the existing pneumatic packing mode is abandoned. On the other hand, the structure of the packing machine is simplified, the cost is lowered, and the work efficiency is increased.
Description
Technical field
The present invention relates to packing machinery technology, more particularly, particularly a kind of automatic book three compresses and packaging method thereof.
Background technology
At present, printing enterprise both domestic and external still adopts manual work method in packing after books print, and after books complete, finished product book synthesising packing is by manually completing packing work, and an average like this people is per hour about completes 180 bags.But along with price of labour power rising, man-hour, progress was fast, the raising of workpiece quality, a kind of new device is just being sought by printing enterprise, namely books and paper products complete after automatic lifting and three shaped devices, realize print after packaging linkage integrated, save artificial, improve efficiency.
In recent years, some enterprise was studied automatic packing machine, and as the startup formula compress that Shanghai Zi Hong printing machinery company manufactures, it adopts cylinder to complete different processing steps.But this machine is operationally waited and had following shortcoming: adopt pneumatic element on the one hand, operating noise is larger, operate more complicated; Need on the other hand to adopt special gas supply system to carry out air feed, also there is complex structure, factor that maintenance cost is high simultaneously.In general, above automatic packing machine can not meet general demand.
Based on this, Some Enterprises takes up to restudy brand-new automatic packing machine, as: Authorization Notice No. is the CN101575015B(day for announcing is on December 8th, 2010) patent of invention, disclose a kind of method of full-automatic mechanical-type book bagging machine and packing thereof, it is provided with 14 station apparatus altogether, and structure is very complicated.Patent of invention and for example: publication number is CN102602557A(publication date is on July 25th, 2012), disclose a kind of full automaticity book bagging machine and method, it also has more than ten station apparatus, and same structure is very complicated.Therefore, a kind of new automatic book compress of design and packaging method thereof is necessary.
Summary of the invention
In view of the technical matters of above-mentioned proposition, the object of the present invention is to provide a kind of structure is simple, cost is low automatic book three compresses and packaging method thereof.
In order to solve problem set forth above, the technical solution used in the present invention is: a kind of automatic book three compresses, it comprises defeated paper and carries mechanism of paper, and bench board, this bench board have set gradually the first Tui Shu mechanism, the first station, the second Tui Shu mechanism and the second station, described defeated paper carries mechanism of paper between the first Tui Shu mechanism and the first station, wherein, described first station is provided with first packing mechanism of packing to books one end face, and described second station is provided with second packing mechanism of packing to books two side faces.
According to the preferred technical solution of the present invention: described defeated paper is carried mechanism of paper and comprised: horizontally disposed paper advance mechanism and steering hardware, and vertically disposed load-transfer device and carry mechanism of paper, and described paper advance mechanism, steering hardware and load-transfer device are positioned at the lower end of bench board, described in carry the upper end that mechanism of paper is positioned at bench board.
According to the preferred technical solution of the present invention: described paper advance mechanism comprises: inhale wheel shaft, be installed on two of inhaling on wheel shaft and inhale paper wheel, two cams and two suction nozzles, be installed on the power-transfer clutch and suction nozzle valve of inhaling wheel shaft two end, be installed on three paper folding rollers inhaling paper wheel rear end, be installed on the pile board below suction nozzle, and control clutch the first proximity switch closed and the second proximity switch controlling pile board height.
According to the preferred technical solution of the present invention: described steering hardware is 90 ° of angle steering hardwarees, and it comprises: left wallboard, be installed on the conveying tape spool on left wallboard, and be installed on the some belt pulley for feeding foil on conveying tape spool, described belt pulley for feeding foil coordinates with load-transfer device.
According to the preferred technical solution of the present invention: described in carry mechanism of paper and comprise: right wallboard, be installed on the transmission shaft on right wallboard, be installed on the sprocket wheel of transmission shaft two end, be installed on the driving chain on sprocket wheel, be positioned at the grippers axle of transmission shaft lower end, be installed on the cylinder on grippers axle and several grippers, torsion spring, and be installed on the gripper swing arm on cylinder, what wherein said torsion spring controlled grippers stings tight action, and what described cylinder controlled grippers unclamps action.
According to the preferred technical solution of the present invention: described first packing mechanism comprises: be located at the upper former above the first station and the first book pressing mechanism, be located at the compacted under device below the first station, and the glue spraying head be located near first Tui Shu mechanism one end on the first station, described glue spraying head is connected with glue-spraying mechanism.
According to the preferred technical solution of the present invention: described second packing mechanism comprises: be located at profiled sheeting in the left/right above the second station, second book pressing mechanism, and the left/right compacted under plate be located at below the second station, be located at the front left/right profiled sheeting of the second station left/right two side and rear left/right profiled sheeting, and be located at the left/right glue spraying head of the second station left/right two side, wherein, in described left/right, the spacing of profiled sheeting and the spacing of left/right compacted under plate are not less than the width of described second station, the spacing of described front left/right profiled sheeting and the spacing of rear left/right profiled sheeting are less than the width of described second station.
The present invention also provides a kind of packaging method based on above-mentioned automatic book three compresses, and it comprises the following steps: 1) described defeated paper is carried mechanism of paper and packing paper is delivered to bench board; 2) described first Tui Shu mechanism will treat that packing books push to the first station through packing paper; 3) end face of the first packing mechanism to books of described first station carries out packing process; 4) books after the first packing mechanism packing are pushed to the second station by described second Tui Shu mechanism; 5) the second packing mechanism of described second station carries out packing process to the two side faces of books; 6) books after the second packing mechanism packing are pushed out bench board by described second ejecting mechanism.
According to the preferred technical solution of the present invention: described step 1) specifically comprises: the suction paper step of packing paper, 90 ° of packing paper turn to step, the supplying step of packing paper, and the lifting step of packing paper.
According to the preferred technical solution of the present invention: the first packing mechanism in described step 3) and the packing of the second packing mechanism to books in step 5) mainly comprise the following steps: to the compaction step of the packing paper outside books, and the glue spraying step of packing paper to the outside of books.
Compared with prior art, beneficial effect of the present invention is: adopt defeated paper to carry mechanism of paper and carry paper to bench board to packing paper, then two stations and two packing mechanisms are adopted to be packed in three faces of books, it has abandoned existing pneumatic packing manner on the one hand, make the designs simplification of compress on the other hand, reduce cost, improve work efficiency.
Accompanying drawing explanation
Fig. 1 is depicted as the main TV structure figure of automatic book provided by the present invention three compresses.
Fig. 2 is depicted as the plan structure figure of automatic book provided by the present invention three compresses.
Fig. 3 is depicted as the constructional drawing of the paper advance mechanism in automatic book provided by the present invention three compresses.
Fig. 4 is depicted as the constructional drawing of the steering hardware in automatic book provided by the present invention three compresses.
Fig. 5 is depicted as the constructional drawing carrying mechanism of paper in automatic book provided by the present invention three compresses.
Description of reference numerals: A, first station, B, second station, the 1, first Tui Shu mechanism, 2, carry mechanism of paper, 3, glue spraying head, 4, upper former, 5, first book pressing mechanism, 6, second Tui Shu mechanism, 7, profiled sheeting in left/right, 8, second book pressing mechanism, 9, bench board, 10, left/right compacted under plate, 11, front left/right profiled sheeting, 12, left/right glue spraying head, 13, rear left/right profiled sheeting, 14, compacted under device, 15, load-transfer device, 16, steering hardware, 17, paper advance mechanism, 161, left wallboard, 162, conveying tape spool, 163, belt pulley for feeding foil, 170, suction nozzle, 171, power-transfer clutch, 172, first proximity switch, 173, suction paper is taken turns, and 174, second proximity switch, 175, inhale wheel shaft, 176, suction nozzle valve, 177, paper folding roller, 178, pile board, 179, cam, 215, grippers, 216, torsion spring, 217, grippers axle, 218, gripper swing arm, 219, right wallboard, 220, cylinder, 221, transmission shaft, 222, sprocket wheel, 223, driving chain.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Those skilled in the art should understand, and the position word of the left/right related in the present embodiment, front/rear, up/down etc. is the packing orders of relative books in packing process, that is: books sense of motion on the table; Certainly, as adopted other words also can be described clearly the present embodiment, protection scope of the present invention only can not carry out literal understanding to above-mentioned word.
Overall structure of the present invention is contemplated that: the automatic book provided three compresses are mainly divided into two major parts, that is: defeated paper carries Tui Shu mechanism on mechanism of paper and bench board and books three packing mechanisms, it is carried mechanism of paper by defeated paper and is delivered on bench board by packing paper, then by Tui Shu mechanism, books to be packed is pushed to through packing paper three packing flow processs that control position carries out books.Namely be described by concrete structure and method below.
As shown in Fig. 1-Fig. 2, the invention provides a kind of automatic book three compresses, it comprises defeated paper and carries mechanism of paper, and bench board 9, this bench board 9 has the first Tui Shu mechanism 1, the first station A, the second Tui Shu mechanism 6 and the second station B that set gradually, described defeated paper carries mechanism of paper between the first Tui Shu mechanism 1 and the first station A, wherein, described first station A is provided with first packing mechanism of packing to books one end face, and described second station is provided with second packing mechanism of packing to books two side faces.
In the present embodiment: defeated paper is carried mechanism of paper and comprised: horizontally disposed paper advance mechanism 17 and steering hardware 16, and vertically disposed load-transfer device 15 and carry mechanism of paper 2, and described paper advance mechanism 17, steering hardware 16 and load-transfer device 15 are positioned at the lower end of bench board 9, described in carry the upper end that mechanism of paper 2 is positioned at bench board 9.
Consult shown in Fig. 3, paper advance mechanism 17 comprises: inhale wheel shaft 175, be installed on two of inhaling on wheel shaft 175 and inhale paper wheel 173, two cams 179 and two suction nozzles 170, be installed on the power-transfer clutch 171 and suction nozzle valve 176 of inhaling wheel shaft 175 2 end, be installed on and inhale three paper folding rollers 177 that 173 rear ends taken turns by paper, be installed on the pile board 178 below suction nozzle 170, and control clutch 171 the first proximity switch 172 closed and the second proximity switch 174 controlling pile board 178 height.And the first proximity switch 172 quantity is 2.
Consult shown in Fig. 4, steering hardware 16 is 90 ° of angle steering hardwarees, and it comprises: left wallboard 161, is installed on the conveying tape spool 162 on left wallboard 161, and the some belt pulley for feeding foil 163 be installed on conveying tape spool 162, described belt pulley for feeding foil 163 coordinates with load-transfer device 15.In the present embodiment, load-transfer device 15 elects 12 as.
Consult shown in Fig. 5, carry mechanism of paper 2 to comprise: right wallboard 219, be installed on the transmission shaft 221 on right wallboard 219, be installed on the sprocket wheel 222 of transmission shaft 221 2 end, be installed on the driving chain 223 on sprocket wheel 222, be positioned at the grippers axle 217 of transmission shaft 221 lower end, be installed on the cylinder 220 on grippers axle 217 and several grippers 215, torsion spring 216, and the gripper swing arm 218 be installed on cylinder 220, what wherein said torsion spring 216 controlled grippers 215 stings tight action, and what described cylinder 220 controlled grippers 215 unclamps action.
Shown in composition graphs 3-5, can determine that the specific works process that mechanism of paper carried by the defeated paper of the present embodiment is further: required paper using on pile board 178 heap that mechanism of paper carried by defeated paper, worked paper to be held carry by suction nozzle 170 and cam 179 and take turns 173 to suction paper, and take turns 173 by suction paper and hold paper and be sent to paper folding roller 177, and send paper to 90 degree of steering hardwarees 16 by paper folding roller 177, and when by defeated paper lower than setting height time, control the second proximity switch 174 to work pile board 178 automatic lifting to requiring height, when a piece of paper conveying terminates, first proximity switch 172 can send signal, power-transfer clutch 171 can be separated automatically, and left wallboard 161, conveying tape spool 162, belt pulley for feeding foil 163, 90 degree of steering hardwarees 16 that load-transfer device 15 forms, paper is sent to and carries mechanism of paper 2 and wait for, and the grippers 215 carrying the grippers axle 217 of mechanism of paper 2 by the cylinder 220 of book type by grippers 215 spreading, when paper is bitten by grippers 215, book type cylinder 220 reduces, to be grited one's teeth tight paper by torsion spring 216, by the transmission shaft 221 on right wallboard 219, sprocket wheel 222, the paper bitten upwards is mentioned and is sent to station by driving chain 223 interlock, complete the task of vertical defeated paper, can find out and put forward by defeated paper the vertical automatic paper feeding difficult problem that mechanism of paper solves automatic packing machine facial tissue, improve labour productive forces.
Again shown in composition graphs 1-Fig. 2, mainly introduce the first packing mechanism and comprise the concrete structure with the second packing mechanism.Wherein, first packing mechanism comprises: be located at the upper former 4 above the first station A and the first book pressing mechanism 5, be located at the compacted under device 14 below the first station A, and the glue spraying head 3 be located near first Tui Shu mechanism 1 one end on the first station A, described glue spraying head 3 is connected with glue-spraying mechanism.And the second packing mechanism comprises: be located at profiled sheeting 7 in the left/right above the second station B, second book pressing mechanism 8, and the left/right compacted under plate 10 be located at below the second station B, be located at the front left/right profiled sheeting 11 of the second station B left/right two side and rear left/right profiled sheeting 13, and be located at the left/right glue spraying head 12 of the second station B left/right two side, wherein, in left/right, the spacing of profiled sheeting 7 and the spacing of left/right compacted under plate 10 are not less than the width of described second station B, location, the left/right two side clamping of books can be realized like this, the spacing of front left/right profiled sheeting 11 and the spacing of rear left/right profiled sheeting 13 are less than the width of described second station B, front/rear two location, the side clampings of books can be realized like this, facilitate follow-up glue spraying step.
Its concrete working process is: the first station A by the first Tui Shu mechanism 1, the books folded being advanced packing, and owing to proposing the effect of paper machine 2 structure in pushing course, when reaching the first station A, packing paper is formed on books "
" shape; can take former 4 in driven by motor by department and be pushed down downwards by upper paper, then carry out mobile glue spraying by glue spraying head 3, and lower paper is upwards pressed to the upper paper having sprayed glue by compacted under device 14; carry out the synthesis of upper and lower paper, namely paper of packing like this form " " shape on books.Then through the second Tui Shu mechanism 6, books are delivered to the second station B, by the second book pressing mechanism 8, book is pushed down, wherein: in left/right, profiled sheeting 7 is seated from top to bottom, left/right compacted under plate 10 is seated from bottom to top, rear left/right profiled sheeting 13 is seated before backward, and by left/right glue spraying head 12 to the packing paper glue spraying pushed down, finally by front left/right profiled sheeting 11 by after forward direction, paper being pushed to the paper having sprayed glue.Wherein each profiled sheeting bonding processes in, be all that the instruction that the photoelectric sensor by being arranged on profiled sheeting sends realizes.So namely, complete three packing work of books.Can be found out by above-mentioned content, by arranging packing mechanism, once complete three shaping, improve work efficiency and quality.
In the present embodiment, first Tui Shu mechanism 1 and the second Tui Shu mechanism 6 can adopt relevant design of the prior art, as the first Tui Shu mechanism 1 adopted the promotion of push-plate type, the second Tui Shu mechanism 6 can adopt the chain delivery machanism be installed on the bench board 9 of the position being positioned at the first station A and the second station B.Specifically adopt following scheme in the present embodiment: the structure of the first Tui Shu mechanism 1 for by cylinder with push away book plate and form, operationally pushes away book plate to the first station A by cylinder-pushed; And the structure of the second Tui Shu mechanism 6 be installed on the first station A and the second station B by driven by motor pivotal chain back and forth, and being equipped with on chain and pushing away book sheet, operationally, promoting books from the first station A to the second station B by pushing away book sheet.
The step that the present invention comprises on overall packaging method is:
1) described defeated paper is carried mechanism of paper and packing paper is delivered to bench board; It specifically comprises the following steps: the suction paper step of paper advance mechanism 17,90 ° of steering hardware 16 turn to the supplying step of step, load-transfer device 15 and put forward the lifting step of mechanism of paper 2, and this paper advance mechanism 17, steering hardware 16, load-transfer device 15 and put forward the concrete principle of work of mechanism of paper 2 and can consult Fig. 3-5 and the above-mentioned analysis to its structure;
2) described first Tui Shu mechanism 1 will treat that packing books push to the first station A through packing paper;
3) end face of the first packing mechanism to books of described first station A carries out packing process;
4) books after the first packing mechanism packing are pushed to the second station B by described second Tui Shu mechanism 6;
5) second packing mechanism of described second station B carries out packing process to the two side faces of books;
6) books after the second packing mechanism packing are pushed out bench board 9 by described second ejecting mechanism 6.
Wherein, the first packing mechanism in step 3) and the packing of the second packing mechanism to books in step 5) mainly comprise the following steps: to the compaction step of the packing paper outside books, and the glue spraying step of packing paper to the outside of books.
Made the designs simplification of book bagging machine by enforcement of the present invention, reduce cost, add the efficiency of packing work.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (4)
1. an automatic book three compresses, it is characterized in that: comprise defeated paper and carry mechanism of paper, and bench board (9), this bench board (9) have set gradually the first Tui Shu mechanism (1), the first station (A), the second Tui Shu mechanism (6) and the second station (B), described defeated paper is carried mechanism of paper and is positioned between the first Tui Shu mechanism (1) and the first station (A), wherein, described first station (A) is provided with first packing mechanism of packing to books one end face, and described second station is provided with second packing mechanism of packing to books two side faces, described first packing mechanism comprises: upper former (4) and the first book pressing mechanism (5) of being located at the first station (A) top, be located at the compacted under device (14) of the first station (A) below, and be located at the upper glue spraying head (3) near first Tui Shu mechanism (1) one end of the first station (A), described glue spraying head (3) is connected with glue-spraying mechanism, described second packing mechanism comprises: be located at profiled sheeting (7) in the left/right above the second station (B), second book pressing mechanism (8), and be located at the left/right compacted under plate (10) of the second station (B) below, be located at front left/right profiled sheeting (11) and the rear left/right profiled sheeting (13) of the second station (B) left/right two side, and be located at the left/right glue spraying head (12) of the second station (B) left/right two side, wherein, in described left/right, the spacing of profiled sheeting (7) and the spacing of left/right compacted under plate (10) are not less than the width of described second station (B), the described spacing of front left/right profiled sheeting (11) and the spacing of rear left/right profiled sheeting (13) are less than the width of described second station (B), described defeated paper is carried mechanism of paper and is comprised: horizontally disposed paper advance mechanism (17) and steering hardware (16), and vertically disposed load-transfer device (15) and carry mechanism of paper (2), and described paper advance mechanism (17), steering hardware (16) and load-transfer device (15) are positioned at the lower end of bench board (9), described in carry the upper end that mechanism of paper (2) is positioned at bench board (9).
2. automatic book according to claim 1 three compresses, it is characterized in that: described paper advance mechanism (17) comprising: inhale wheel shaft (175), be installed on two of inhaling on wheel shaft (175) and inhale paper wheel (173), two cams (179) and two suction nozzles (170), be installed on the power-transfer clutch (171) and suction nozzle valve (176) of inhaling wheel shaft (175) two end, be installed on three paper folding rollers (177) of inhaling paper wheel (173) rear end, be installed on the pile board (178) of suction nozzle (170) below, and closed the first proximity switch (172) of control clutch (171) and control pile board (178) the second proximity switch (174) highly.
3. automatic book according to claim 1 three compresses, it is characterized in that: described steering hardware (16) is 90 ° of angle steering hardwarees, it comprises: left wallboard (161), be installed on the conveying tape spool (162) on left wallboard (161), and the some belt pulley for feeding foil (163) be installed in conveying tape spool (162), described belt pulley for feeding foil (163) coordinates with load-transfer device (15).
4. automatic book according to claim 1 three compresses, it is characterized in that: described in carry mechanism of paper (2) and comprising: right wallboard (219), be installed on the transmission shaft (221) on right wallboard (219), be installed on the sprocket wheel (222) of transmission shaft (221) two end, be installed on the driving chain (223) on sprocket wheel (222), be positioned at the grippers axle (217) of transmission shaft (221) lower end, be installed on the cylinder (220) on grippers axle (217) and several grippers (215), torsion spring (216), and the gripper swing arm (218) be installed on cylinder (220), wherein said torsion spring (216) control grippers (215) sting tight action, described cylinder (220) control grippers (215) unclamp action.
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CN201210562002.0A CN103010505B (en) | 2012-12-23 | 2012-12-23 | Automatic book three-side packing machine and packing method thereof |
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CN201210562002.0A CN103010505B (en) | 2012-12-23 | 2012-12-23 | Automatic book three-side packing machine and packing method thereof |
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CN103010505A CN103010505A (en) | 2013-04-03 |
CN103010505B true CN103010505B (en) | 2015-04-15 |
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CN201210562002.0A Expired - Fee Related CN103010505B (en) | 2012-12-23 | 2012-12-23 | Automatic book three-side packing machine and packing method thereof |
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Families Citing this family (3)
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CN103770965A (en) * | 2014-01-15 | 2014-05-07 | 天津长荣印刷设备股份有限公司 | Automatic baling device and working method thereof |
CN106628308A (en) * | 2015-10-28 | 2017-05-10 | 上海兢颢机械有限公司 | Full-automatic publication kraft paper packing machine |
CN111301765B (en) * | 2020-02-27 | 2024-06-11 | 浙江工业大学 | Book packing mechanism based on ring paper package |
Citations (4)
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CN1238734A (en) * | 1996-10-21 | 1999-12-15 | 柯尼格及包尔公开股份有限公司 | Sheet treatment machine |
EP1889783A2 (en) * | 2005-03-30 | 2008-02-20 | Sealed Air Corporation (US) | Packaging machine and method |
CN101723102A (en) * | 2008-10-27 | 2010-06-09 | 上海紫宏机械有限公司 | Book and periodical packaging machine |
CN102602557A (en) * | 2012-03-07 | 2012-07-25 | 南昌航空大学 | Full-automatic book packing machine and method |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004067104A (en) * | 2002-08-01 | 2004-03-04 | Yamada Kikai Kogyo Co Ltd | Method and apparatus for automatically packaging with kraft |
-
2012
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1238734A (en) * | 1996-10-21 | 1999-12-15 | 柯尼格及包尔公开股份有限公司 | Sheet treatment machine |
EP1889783A2 (en) * | 2005-03-30 | 2008-02-20 | Sealed Air Corporation (US) | Packaging machine and method |
CN101723102A (en) * | 2008-10-27 | 2010-06-09 | 上海紫宏机械有限公司 | Book and periodical packaging machine |
CN102602557A (en) * | 2012-03-07 | 2012-07-25 | 南昌航空大学 | Full-automatic book packing machine and method |
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Granted publication date: 20150415 Termination date: 20211223 |