CN103009768A - Hot rolling and cutting integrated machine - Google Patents
Hot rolling and cutting integrated machine Download PDFInfo
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- CN103009768A CN103009768A CN2012105101052A CN201210510105A CN103009768A CN 103009768 A CN103009768 A CN 103009768A CN 2012105101052 A CN2012105101052 A CN 2012105101052A CN 201210510105 A CN201210510105 A CN 201210510105A CN 103009768 A CN103009768 A CN 103009768A
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Abstract
The invention discloses a hot rolling and cutting integrated machine, and relates to a hot rolling and cutting device of non-weaving cloth namely non-woven fabric suitable for compounding, rolling and cutting spunbond cloth, melt-blown web and a spun-bond/melt-down composite product, particularly two-component melt-down acoustic wool. The hot rolling and cutting integrated machine comprises a frame, an unwinding part, a conveying part, a hot rolling part, a cutting part and a winding part, wherein the unwinding part comprises the frame, a melt-blown web unwinding rack, a melt-blown web unwinding roller, a spunbond cloth unwinding rack, a spunbond cloth unwinding roller, an unwinding rotating cloth roll, an unwinding cylinder and an unwinding motor; the conveying part comprises a cloth guide roller, a belt conveyer, a conveying roller, a cloth pressing roller, a drive motor, a transmission chain wheel and a transmission chain; the hot rolling part comprises an upper hot rolling roller, a lower hot rolling roller, a roller drive motor and a heat oil pump; the cutting part comprises a cutter frame, a pneumatic cutter, a knife resisting shaft, a knife resisting shaft drive motor, a drive chain and a drive chain wheel; and the winding part comprises a winding roller, a winding drive cloth roll, a winding swing arm, a winding cylinder and a winding drive motor.
Description
Technical field
What hot rolling cutting integrated machine of the present invention related to is hot rolling and the cutting apparatus that a kind of non-weaving cloth claims again nonwoven, be applicable to spunbond cloth, fusion spray cloth, spun-bonded/melt-blown joint product, particularly double component molten and jetted acoustical cotton compound, roll and cut.
Background technology
At present hot rolling is two equipment of isolated operation with cutting, product is through cutting through manually the product of hot rolling being lifted to be put on the cutting machine after the hot rolling again, it is a kind of intermittent processing mode, need to drop into more manpower, operation is loaded down with trivial details, production efficiency is low, because manual operation is more, can't guarantee product quality.
Summary of the invention
The objective of the invention is for above weak point, a kind of hot rolling cutting integrated machine is provided, it be with hot rolling from cut these two different production processes and effectively combine, make them on a machine, realize simultaneously hot rolling and cut, so just, realized the continuity of producing, improve production efficiency, saved production cost, also guaranteed the quality of product.
Hot rolling cutting integrated machine of the present invention is achieved through the following technical solutions:
The hot rolling cutting integrated machine comprises frame, unreels part, transport portion, hot rolling part, cutting part, rolling part.
Unreeling part comprises frame, fusion spray cloth unwinding rack, fusion spray cloth let off roll, spunbond cloth unwinding rack one, spunbond cloth unwinding rack two, spunbond cloth let off roll one, spunbond cloth let off roll two, unreels the rotation cloth rewinder roll, unreels cylinder, unreels motor.Fusion spray cloth unwinding rack, spunbond cloth unwinding rack one and spunbond cloth unwinding rack two are installed on the frame respectively, wherein the fusion spray cloth unwinding rack is installed in the frame rearmost end, spunbond cloth unwinding rack one and spunbond cloth unwinding rack two are installed in up and down on the frame, melt and spray to unreel with spunbond and unreel acting in conjunction, three kinds of products can be sent into hot-rolling mill simultaneously, finish compound, the hot rolling of product and cut.The fusion spray cloth let off roll is installed on the fusion spray cloth unwinding rack, unreeling cylinder is installed on the frame, the piston rod that unreels cylinder is connected on the fusion spray cloth unwinding rack, utilization unreels cylinder action, the fusion spray cloth let off roll is close to unreels the rotation cloth rewinder roll, utilization unreels the rotation torsion when rotating the cloth rewinder roll rotation, drives the fusion spray cloth let off roll and rotates, and produces and unreels effect.Spunbond cloth let off roll one and spunbond cloth let off roll two are installed in respectively on spunbond cloth unwinding rack one and the spunbond cloth unwinding rack two, the rotation pulling force of hot roll spurs spunbond cloth let off roll one when utilizing hot rolling, spunbond cloth let off roll two (spunbond cloth rewinder roll) rotates, and produces to unreel effect.Unreeling motor is installed on the frame, be positioned to unreel and rotate the cloth rewinder roll downside, be equipped with on it and unreel motor sprocket, unreeling driving chain will unreel unreeling motor sprocket and unreeling on the motor and rotate the cloth roller chain and couple together, utilization unreels the effect of motor, drive to unreel and rotate cloth rewinder roll and rotate by unreeling driving chain, required rotatory force when providing fusion spray cloth to unreel.
Transport portion comprises fabric guide roll one, fabric guide roll two, fabric guide roll three, belt transporting apparatus, conveying roller one, conveying roller two, cloth pressing roller one, cloth pressing roller two, driving motor, transmission sprocket wheel one, transmission sprocket wheel two, transmission sprocket wheel three, transmission chain one, transmission chain two.Fabric guide roll one and fabric guide roll two are installed in to unreel and rotate the cloth rewinder roll front side, and fabric guide roll three is installed in to the cutter shaft rear side.Belt transporting apparatus comprises transfer roller one, transfer roller two, conveyer belt and transmission chain, transmit sprocket wheel and roll driving motor, transfer roller one and transfer roller two are installed in respectively on the crossbeam of frame, transfer roller one is equipped with the transmission sprocket wheel, transfer roller two is provided with to install and transmits the one rotation drive biography band transmission of sprocket wheel transfer roller, and then drive transfer roller two rotates, transfer rate only has the rotation of transfer roller one to control, the rotation of transfer roller one is to be controlled by the rotation of the drive of a gear driven on it, transmission chain couples together tooth and roll driving motor, like this, the roll driving motor just can be controlled the speed of conveyer belt effectively, described roll driving motor adopts buncher and links to each other with decelerator, can realize that operating desk interlock control effectively transmits non-weaving cloth.
Hot rolling partly comprises hot roll, lower hot roll, roll driving motor, roll driving chain, hot roll drive sprocket, roll driving motor sprocket wheel, heat-conducting oil heating case and Heat-transfer Oil Pump.Upper hot roll and lower hot roll are engraved roll, the pattern of salient point is regular hexagon on the engraved roll, and upper hot roll, lower hot roll are installed in respectively on the frame, upper hot roll be installed in lower hot roll directly over, lower hot-rolling mill is equipped with the lifting air cylinder pressure, and the lifting air cylinder pressure can be controlled lower hot-rolling mill and move up and down.In upper hot roll, the lower hot roll heat-conducting oil pipes is housed, the heat-conducting oil heating case is installed outside machine, by Heat-transfer Oil Pump, conduction oil circulating line the heat-conducting oil heating case is communicated with heat-conducting oil pipes in the upper and lower hot roll, forms a complete conduction oil peripheral passage.The roll driving chain couples together roll driving motor sprocket wheel and hot roll drive sprocket, by the effect of roll driving motor, drives the rotation of upper and lower hot roll.
The cutting part comprises cutoff knife rack, pneumatic cutting knife, supports cutter shaft, supports cutter shaft driving motor, driving chain, drive sprocket.Cutoff knife rack is installed in upper rack, and the cutoff knife rack arranged outside has dovetail tangs, and gas source pipe is housed on the cutoff knife rack, and pneumatic cutting knife is installed on the cutoff knife rack.Pneumatic cutting knife has cutter hub, and the air rammer cylinder is housed in cutter hub, and air rammer and piston rod are housed in the air rammer cylinder, and underpart of the piston rod is equipped with cutting knife, and air rammer cylinder air inlet is connected by the gas source pipe that is equipped with on air inlet pipe and the cutoff knife rack.Be provided with dovetail groove at cutter hub, pneumatic cutting knife is installed in the cutoff knife rack arranged outside by the dovetail groove that arranges on the cutter hub to be had on the dovetail tangs, matches with dovetail tangs by dovetail groove and can conveniently regulate distance between the pneumatic cutting knife, be i.e. the non-woven width of cutting.Pneumatic cutting knife loading, unloading are convenient.Described pneumatic cutting knife is provided with some.
Support cutter shaft and be installed on the pneumatic cutting knife lower framework, pneumatic cutting knife is resisted against on cutter shaft, is used for cutting non-weaving cloth.Support the cutter shaft driving motor in frame lower, support on the cutter shaft driving motor output shaft drive sprocket one is housed, support cutter shaft one end drive sprocket two also is housed, drive sprocket one links to each other with drive sprocket two by driving chain, and transmission is supported cutter shaft and rotated.
Rolling partly comprises wind-up roll, rolling transmission cloth rewinder roll, rolling swing arm, push away volume cylinder, rolling driving motor, rolling transmission cloth roller chain, rolling driving motor sprocket wheel and rolling driving chain, the rolling swing arm is installed on the frame, wind-up roll is positioned in the rolling swing arm head end groove, push away the volume cylinder piston rod and link to each other with the rolling swing arm, utilization pushes away the volume cylinder action wind-up roll is close on the wind-up roll transmission cloth rewinder roll.Wind-up roll transmission cloth rewinder roll is installed on the frame, wind-up roll transmission cloth rewinder roll one end is equipped with rolling transmission cloth roller chain, the rolling driving motor is positioned at the frame lower end, rolling driving motor output is equipped with rolling driving motor sprocket wheel, the rolling driving chain couples together rolling transmission cloth roller chain and rolling driving motor sprocket wheel, utilize gearing, drive the rotation of rolling transmission cloth rewinder roll, driving force when utilizing rolling transmission cloth rewinder roll to rotate, drive the rotation of rolling cloth rewinder roll, the non-weaving cloth of rolling through compound, hot rolling, after cutting.
Described wind-up roll adopts air-expanding shaft, air-expanding shaft hollow, air bag is housed, has several pin key grooves at the air-expanding shaft excircle, several pin keies are housed, at air-expanding shaft one end the individual event charge valve is housed, the individual event charge valve is connected with air bag, and behind the air-expanding shaft airbag aeration, pin key is hit by a bullet from cotter way on the upper rear refill that tightly is sleeved on the air-expanding shaft, in order to reel the non-weaving cloth after hot rolling is cut etc.Hot rolling cut finish after, gas in its capsule is emitted, make in the pin key retraction pin keyway, can conveniently take off the wind-up roll that is enclosed within on the paper web.
A kind of hot rolling cutting integrated machine is supporting automatic disconnecting device, has function of automatically cutting off, set in advance required yardage roll length, when length reaches setting rice number, the automatic disconnecting device operation, cut off non-weaving cloth, automatic disconnecting device is installed on the frame, be positioned at conveying roller two front sides, supporting have automatic disconnecting device to comprise cutting knife, reciprocating motor, cutting knife controller and cutter supporter, at wind-up roll one side fixed installation optoelectronic induction device, can sense the number of turns that the rolling cloth rewinder roll is walked around, just can calculate the length of non-weaving cloth according to the girth of the number of turns and rolling cloth rewinder roll, when length reaches default rice number, photoelectric sensor just issues a signal to supporting PLC controller, has the PLC controller to send signals to the cutting knife controller again, carries out and cuts off non-weaving cloth.
Operation principle:
During hot rolling cutting integrated machine work of the present invention, to melt and spray first yardage roll and spunbond yardage roll is positioned over respectively on fusion spray cloth unwinding rack and the spunbond cloth unwinding rack, by unreeling effect and transmission effect, fusion spray cloth and spunbond cloth are sent into milling train, feeding the cutting part after compound through hot rolling cuts again, to divide at last the product that cuts to form non-woven yardage roll through the rolling effect, all processes comprised unreel, hot rolling is compound, cut, rolling four parts.
A kind of non-weaving cloth hot rolling cutting integrated machine is reasonable in design, compact conformation, easy to use, high efficiency, it is the production equipment of producing high-quality Nonwovens indispensability, the present invention has various functions, can non-weaving cloth is compound, hot rolling is cut to combine on same the equipment and is finished, and is a kind of superior performance, multiple functional cutting apparatus, he integrates hot-rolling mill and these two operations of cutting machine dexterously, collects multiple working procedure on an equipment, has not only improved production efficiency, also reduce production cost, guaranteed to greatest extent product quality simultaneously.
Description of drawings
The invention will be further described below with reference to accompanying drawing:
Fig. 1 is hot rolling cutting integrated machine structural representation of the present invention.
Fig. 2 is the pneumatic cutter structure schematic diagram of hot rolling cutting integrated machine of the present invention.
Fig. 3 is the belt transporting apparatus structural representation of hot rolling cutting integrated machine of the present invention.
Among the figure: 1, frame, 2, unreel cylinder, 3, the fusion spray cloth unwinding rack, 4, the fusion spray cloth let off roll, 5, unreel the rotation cloth rewinder roll, 6, unreel and rotate the cloth roller chain, 7, unreel driving chain, 8, unreel motor sprocket, 9, unreel motor, 10, spunbond cloth let off roll one, 11, spunbond cloth unwinding rack one, 12, spunbond cloth let off roll two, 13, spunbond cloth unwinding rack two, 14, fabric guide roll one, 15, fabric guide roll two, 16, conveyer belt, 17, transfer roller one, 18, fabric guide roll three, 19, upper hot roll, 20, lower hot roll, 21, the roll drive sprocket, 22, the roll driving chain, 23, roll driving motor sprocket wheel, 24, the roll driving motor, 25, pneumatic cutting knife, 26, support cutter shaft, 27, conveying roller one, 28, support the cutter shaft driving motor, 29, the conveying roller driving motor, 30, conveying roller two, 31, the pressure roller cylinder, 32, cutting edge, 33, the cutting knife reciprocating motor, 34, rolling transmission cloth rewinder roll, 35, rolling transmission cloth roller chain, 36, the rolling driving chain, 37, rolling driving motor sprocket wheel, 38, the rolling driving motor, 39, push away the volume cylinder, 40, the cylinder piston push rod, 41, the rolling swing arm, 42, wind-up roll; 43, transfer roller two, 44, transmission chain, 45, transmit sprocket wheel.
25-1, cutting knife, 25-2, piston rod, 25-3, air rammer, 25-4, air rammer cylinder, 25-5, air inlet pipe, 25-6, gas source pipe, 25-7, dovetail groove, 25-8, cutoff knife rack, 25-9, dovetail tangs.
The specific embodiment
With reference to accompanying drawing 1,2, the hot rolling cutting integrated machine comprises frame, unreels part, transport portion, hot rolling part, cutting part, rolling part.
Unreeling part comprises frame 1, fusion spray cloth unwinding rack 3, fusion spray cloth let off roll 4, spunbond cloth unwinding rack 1, spunbond cloth unwinding rack 2 13, spunbond cloth let off roll 1, spunbond cloth let off roll 2 12, unreels rotation cloth rewinder roll 5, unreels cylinder 2 and unreel motor 9.Fusion spray cloth unwinding rack 3, spunbond cloth unwinding rack 1 and spunbond cloth unwinding rack 2 13 are installed on the frame 1 respectively, wherein fusion spray cloth unwinding rack 3 is installed in frame 1 rearmost end, spunbond cloth unwinding rack 1 and spunbond cloth unwinding rack 2 12 are installed in up and down on the frame 1, melt and spray to unreel with spunbond and unreel acting in conjunction, three kinds of products can be sent into hot-rolling mill simultaneously, finish compound, the hot rolling of product and cut.Fusion spray cloth let off roll 4 is installed on the fusion spray cloth unwinding rack 3, unreeling cylinder 2 is installed on the frame 1, the piston rod that unreels cylinder 2 leans on fusion spray cloth unwinding rack 3, utilization unreels cylinder 2 effects, fusion spray cloth let off roll 4 is close to unreels rotation cloth rewinder roll 5, utilization unreels the rotation torsion when rotating cloth rewinder roll 5 rotation, drives fusion spray cloth let off roll 4 and rotates, and produces fusion spray cloth and unreels effect.Spunbond cloth let off roll 1 and spunbond cloth let off roll 2 12 are installed in respectively on spunbond cloth unwinding rack 1 and the spunbond cloth unwinding rack 2 13, the rotation pulling force of hot roll spurs spunbond cloth let off roll 1, the spunbond cloth rewinder roll of spunbond cloth let off roll two 12(when utilizing hot rolling) rotate, produce spunbond cloth and unreel effect.Unreeling motor 9 is installed on the frame 1, be positioned to unreel and rotate cloth rewinder roll 5 downsides, be equipped with on it and unreel motor sprocket 8, unreeling driving chain 7 will unreel unreeling motor sprocket 8 and unreeling on the motor 9 and rotate cloth roller chain 6 and couple together, utilization unreels the effect of motor 9, drive to unreel and rotate cloth rewinder roll 5 and rotate by unreeling driving chain 7, required driving force when providing fusion spray cloth to unreel.
Transport portion comprises fabric guide roll 1, fabric guide roll 2 15, fabric guide roll 3 18, belt transporting apparatus, conveying roller 1, conveying roller 2 30, cloth pressing roller one, cloth pressing roller two, conveying roller driving motor 29, transmission sprocket wheel one, transmission sprocket wheel two, transmission sprocket wheel three, transmission chain one and transmission chain two.Fabric guide roll 1 and fabric guide roll 2 15 are installed in to unreel and rotate cloth rewinder roll 5 front sides, and fabric guide roll 3 18 is installed in to cutter shaft 26 rear sides.Belt transporting apparatus comprises transfer roller 1, transfer roller 2 43, conveyer belt 16, transmission chain 44, transmit sprocket wheel 45 and roll driving motor 24, transfer roller one and transfer roller two are installed in respectively on the crossbeam of frame, transfer roller one is equipped with the transmission sprocket wheel, transfer roller two is provided with to install and transmits the one rotation drive biography band transmission of sprocket wheel transfer roller, and then drive transfer roller two rotates, transfer rate only has the rotation of transfer roller one to control, the rotation of transfer roller one is to be controlled by the rotation of the drive of a gear driven on it, transmission chain couples together tooth and roll driving motor, like this, conveying roller driving motor 29 just can be controlled the speed of conveyer belt effectively, described conveying roller driving motor 29 adopts buncher and links to each other with decelerator, can realize that operating desk interlock control effectively transmits non-weaving cloth.
Hot rolling partly comprises hot roll 19, lower hot roll 20, roll driving motor 24, roll driving chain 22, hot roll drive sprocket 21, roll driving motor sprocket wheel 23, heat-conducting oil heating case and Heat-transfer Oil Pump.Upper hot roll 19 and lower hot roll 20 are engraved roll, the pattern of salient point is regular hexagon on the engraved roll, upper hot roll 19, lower hot roll 20 are installed in respectively on the frame 1, upper hot roll 19 be installed in lower hot roll 20 directly over, lower hot-rolling mill 20 is equipped with the lifting air cylinder pressure, can control lower hot-rolling mill 20 and move up and down.In upper hot roll 19, the lower hot roll 20 heat-conducting oil pipes is housed, the heat-conducting oil heating case is installed outside machine, by Heat-transfer Oil Pump, conduction oil circulating line the heat-conducting oil heating case is communicated with heat-conducting oil pipes in the upper and lower hot roll, forms a complete conduction oil peripheral passage.Roll driving chain 22 couples together roll driving motor sprocket wheel 23 and hot roll drive sprocket 21, by the effect of roll driving motor 24, drives the rotation of upper and lower hot roll.
The cutting part comprises cutoff knife rack 25-8, pneumatic cutting knife 25, supports cutter shaft 26, supports cutter shaft driving motor 28, driving chain, drive sprocket.Cutoff knife rack 25-8 is installed in frame 1 top, and cutoff knife rack 25-8 arranged outside has dovetail tangs 25-9, and gas source pipe 25-6 is housed on the cutoff knife rack 25-8, and pneumatic cutting knife 25 is installed on the cutoff knife rack 25-8.Pneumatic cutting knife 25 has cutter hub, air rammer cylinder 25-4 is housed in cutter hub, air rammer 25-3 and piston rod 25-2 are housed in the air rammer cylinder 25-4, piston rod 25-2 is equipped with cutting knife 25-1 in the bottom, and air rammer cylinder 25-4 air inlet is connected by the gas source pipe 25-6 that is equipped with on air inlet pipe 25-5 and the cutoff knife rack 25-8.Be provided with dovetail groove 25-7 at cutter hub, pneumatic cutting knife is installed in cutoff knife rack 25-8 arranged outside by the dovetail groove 25-7 that arranges on the cutter hub to be had on the dovetail tangs 25-9, match with dovetail tangs 25-9 by dovetail groove 25-7 and can conveniently regulate distance between the pneumatic cutting knife 25, be i.e. the non-woven width of cutting.Pneumatic cutting knife loading, unloading are convenient.Described pneumatic cutting knife 25 is provided with some.
Support cutter shaft 26 and be installed on pneumatic cutting knife 25 lower frameworks 1, the cutting knife 25-1 of pneumatic cutting knife 25 is resisted against on cutter shaft 26, is used for cutting non-weaving cloth.Support cutter shaft driving motor 28 in frame 1 bottom, support on cutter shaft driving motor 28 output shafts drive sprocket one is housed, support cutter shaft 26 1 ends drive sprocket two also is housed, drive sprocket one links to each other with drive sprocket two by driving chain, and transmission is supported cutter shaft 26 and rotated.
Rolling partly comprises wind-up roll 42, rolling transmission cloth rewinder roll 34, rolling swing arm 41, push away volume cylinder 39, rolling driving motor 38, rolling transmission cloth roller chain 35, rolling driving motor sprocket wheel 37 and rolling driving chain 36, rolling swing arm 41 is installed on the frame 1, wind-up roll 42 is positioned in the rolling swing arm 41 head end grooves, push away volume cylinder 39 piston rods and link to each other with rolling swing arm 41, utilization pushes away 39 effects of volume cylinder wind-up roll 42 is close on the wind-up roll transmission cloth rewinder roll 34.Wind-up roll transmission cloth rewinder roll 34 is installed on the frame 1, wind-up roll transmission cloth rewinder roll 34 1 ends are equipped with rolling transmission cloth roller chain 35, rolling driving motor 38 is positioned at frame 1 lower end, rolling driving motor 38 outputs are equipped with rolling driving motor sprocket wheel 37, rolling driving chain 36 couples together rolling transmission cloth roller chain 35 and rolling driving motor sprocket wheel 37, utilize gearing, drive the rotation of rolling transmission cloth rewinder roll 34, driving force when utilizing rolling transmission cloth rewinder roll 34 to rotate, drive the rotation of rolling cloth rewinder roll 42, the non-weaving cloth of rolling through compound, hot rolling, after cutting.
Described wind-up roll 42 adopts air-expanding shaft, air-expanding shaft hollow, air bag is housed, has several pin key grooves at the air-expanding shaft excircle, several pin keies are housed, at air-expanding shaft one end the individual event charge valve is housed, the individual event charge valve is connected with air bag, and behind the air-expanding shaft airbag aeration, pin key is hit by a bullet from cotter way on the upper rear refill that tightly is sleeved on the air-expanding shaft, in order to reel the non-weaving cloth after hot rolling is cut etc.Hot rolling cut finish after, gas in its capsule is emitted, make in the pin key retraction pin keyway, can conveniently take off the wind-up roll that is enclosed within on the paper web.
A kind of hot rolling cutting integrated machine is supporting automatic disconnecting device, has function of automatically cutting off, set in advance required yardage roll length, when length reaches setting rice number, the automatic disconnecting device operation, cut off non-weaving cloth, automatic disconnecting device is installed on the frame, be positioned at conveying roller two front sides, automatic disconnecting device comprises cutting edge 32, cutting knife reciprocating motor 33, cutting knife controller and cutter supporter, be installed with the optoelectronic induction device in wind-up roll 42 1 sides, can sense the number of turns that the rolling cloth rewinder roll is walked around, just can calculate the length of non-weaving cloth according to the girth of the number of turns and rolling cloth rewinder roll, when length reaches default rice number, photoelectric sensor just issues a signal to supporting PLC controller, has the PLC controller to send signals to the cutting knife controller again, and control cutting knife reciprocating motor 33 is carried out and cut off non-weaving cloth.
Claims (8)
1. hot rolling cutting integrated machine is characterized in that: comprise frame, unreel part, transport portion, hot rolling part, cutting part and rolling part;
Unreeling part comprises frame, fusion spray cloth unwinding rack, fusion spray cloth let off roll, spunbond cloth unwinding rack one, spunbond cloth unwinding rack two, spunbond cloth let off roll one, spunbond cloth let off roll two, unreels the rotation cloth rewinder roll, unreels cylinder and unreel motor; Fusion spray cloth unwinding rack, spunbond cloth unwinding rack one and spunbond cloth unwinding rack two are installed on the frame respectively, the fusion spray cloth let off roll is installed on the fusion spray cloth unwinding rack, unreeling cylinder is installed on the frame, the piston rod that unreels cylinder leans on the fusion spray cloth unwinding rack, utilization unreels cylinder action, the fusion spray cloth let off roll is close to unreels the rotation cloth rewinder roll, utilizes the rotation torsion that unreels when rotating the cloth rewinder roll rotation, drive the fusion spray cloth let off roll and rotate, produce fusion spray cloth and unreel effect; Spunbond cloth let off roll one and spunbond cloth let off roll two are installed in respectively on spunbond cloth unwinding rack one and the spunbond cloth unwinding rack two, and the rotation pulling force of hot roll spurs spunbond cloth let off roll one, spunbond cloth let off roll two rotations when utilizing hot rolling, produces spunbond cloth and unreels effect; Unreeling motor is installed on the frame, be positioned to unreel and rotate the cloth rewinder roll downside, be equipped with on it and unreel motor sprocket, unreeling driving chain will unreel unreeling motor sprocket and unreeling on the motor and rotate the cloth roller chain and couple together, utilization unreels the effect of motor, drive to unreel and rotate cloth rewinder roll and rotate by unreeling driving chain, required driving force when providing fusion spray cloth to unreel;
Transport portion comprises fabric guide roll one, fabric guide roll two, fabric guide roll three, belt transporting apparatus, conveying roller one, conveying roller two, cloth pressing roller one, cloth pressing roller two, driving motor, transmission sprocket wheel one, transmission sprocket wheel two, transmission sprocket wheel three, transmission chain one and transmission chain two; Fabric guide roll one and fabric guide roll two are installed in to unreel and rotate the cloth rewinder roll front side, and fabric guide roll three is installed in to the cutter shaft rear side; Belt transporting apparatus comprises transfer roller one, transfer roller two, conveyer belt and transmission chain, transmit sprocket wheel and roll driving motor, transfer roller one and transfer roller two are installed in respectively on the crossbeam of frame, transfer roller one is equipped with the transmission sprocket wheel, transfer roller two is provided with to install and transmits the one rotation drive biography band transmission of sprocket wheel transfer roller, and then drive transfer roller two rotates, transfer rate only has the rotation of transfer roller one to control, the rotation of transfer roller one is to be controlled by the rotation of the drive of a gear driven on it, transmission chain couples together tooth and roll driving motor, and the roll driving motor just can be controlled the speed of conveyer belt effectively;
Hot rolling partly comprises hot roll, lower hot roll, roll driving motor, roll driving chain, hot roll drive sprocket, roll driving motor sprocket wheel, heat-conducting oil heating case and Heat-transfer Oil Pump; Upper hot roll, lower hot roll are installed in respectively on the frame, upper hot roll be installed in lower hot roll directly over, lower hot-rolling mill is equipped with the lifting air cylinder pressure, can control lower hot-rolling mill and move up and down; In upper hot roll, the lower hot roll heat-conducting oil pipes is housed, the heat-conducting oil heating case is installed outside machine, by Heat-transfer Oil Pump, conduction oil circulating line the heat-conducting oil heating case is communicated with heat-conducting oil pipes in the upper and lower hot roll, forms a complete conduction oil peripheral passage; The roll driving chain couples together roll driving motor sprocket wheel and hot roll drive sprocket, by the effect of roll driving motor, drives the rotation of upper and lower hot roll;
The cutting part comprises cutoff knife rack, pneumatic cutting knife, supports cutter shaft, supports cutter shaft driving motor, driving chain and drive sprocket; Knife rest is installed in upper rack, and the cutoff knife rack arranged outside has dovetail tangs, and gas source pipe is housed on the cutoff knife rack, and pneumatic cutting knife is installed on the cutoff knife rack;
Support cutter shaft and be installed on the pneumatic cutting knife lower framework, pneumatic cutting knife is resisted against on cutter shaft, is used for cutting non-weaving cloth; Support the cutter shaft driving motor in frame lower, support on the cutter shaft driving motor output shaft drive sprocket one is housed, support cutter shaft one end drive sprocket two also is housed, drive sprocket one links to each other with drive sprocket two by driving chain, and transmission is supported cutter shaft and rotated;
Rolling partly comprises wind-up roll, rolling transmission cloth rewinder roll, rolling swing arm, volume cylinder, rolling driving motor, rolling transmission cloth roller chain, rolling driving motor sprocket wheel and rolling driving chain; The volume swing arm is installed on the frame, and wind-up roll is positioned in the rolling swing arm head end groove, pushes away the volume cylinder piston rod and links to each other with the rolling swing arm, and utilization pushes away the volume cylinder action wind-up roll is close on the wind-up roll transmission cloth rewinder roll; Wind-up roll transmission cloth rewinder roll is installed on the frame, wind-up roll transmission cloth rewinder roll one end is equipped with rolling transmission cloth roller chain, the rolling driving motor is positioned at the frame lower end, rolling driving motor output is equipped with rolling driving motor sprocket wheel, the rolling driving chain couples together rolling transmission cloth roller chain and rolling driving motor sprocket wheel, utilize gearing, drive the rotation of rolling transmission cloth rewinder roll, driving force when utilizing rolling transmission cloth rewinder roll to rotate, drive the rotation of rolling cloth rewinder roll, the non-weaving cloth of rolling through compound, hot rolling, after cutting.
2. hot rolling cutting integrated machine according to claim 1, it is characterized in that: described fusion spray cloth unwinding rack is installed in the frame rearmost end, spunbond cloth unwinding rack one and spunbond cloth unwinding rack two upper and lower being installed on the frame.
3. hot rolling cutting integrated machine according to claim 1 is characterized in that: described roll driving motor adopts buncher and links to each other with decelerator, can realize effectively transmission non-weaving cloth of operating desk interlock control.
4. hot rolling cutting integrated machine according to claim 1, it is characterized in that: described upper hot roll and lower hot roll are engraved roll, and the pattern of salient point is regular hexagon on the engraved roll.
5. hot rolling cutting integrated machine according to claim 1, it is characterized in that: described pneumatic cutting knife has cutter hub, the air rammer cylinder is housed in cutter hub, air rammer and piston rod are housed in the air rammer cylinder, underpart of the piston rod is equipped with cutting knife, and air rammer cylinder air inlet is connected by the gas source pipe that is equipped with on air inlet pipe and the cutoff knife rack; Be provided with dovetail groove at cutter hub, pneumatic cutting knife is installed in the cutoff knife rack arranged outside by the dovetail groove that arranges on the cutter hub to be had on the dovetail tangs, and matching with dovetail tangs by dovetail groove makes things convenient for the distance of regulating between the pneumatic cutting knife, the i.e. non-woven width of cutting.
6. hot rolling cutting integrated machine according to claim 1 or 5, it is characterized in that: described pneumatic cutting knife is provided with some.
7. hot rolling cutting integrated machine according to claim 1, it is characterized in that: described wind-up roll adopts air-expanding shaft, and air-expanding shaft hollow is equipped with air bag, have several pin key grooves at the air-expanding shaft excircle, several pin keies are housed, at air-expanding shaft one end the individual event charge valve are housed, the individual event charge valve is connected with air bag, behind the air-expanding shaft airbag aeration, pin key is hit by a bullet from cotter way on the upper rear refill that tightly is sleeved on the air-expanding shaft, in order to reel the non-weaving cloth after hot rolling is cut; Hot rolling cut finish after, gas in its capsule is emitted, make in the pin key retraction pin keyway, can conveniently take off the wind-up roll that is enclosed within on the paper web.
8. hot rolling cutting integrated machine according to claim 1, it is characterized in that: described hot rolling cutting integrated machine is supporting automatic disconnecting device, automatic disconnecting device is installed on the frame, be positioned at conveying roller two front sides, supporting have automatic disconnecting device to comprise cutting knife, reciprocating motor, cutting knife controller and cutter supporter, at wind-up roll one side fixed installation optoelectronic induction device, can sense the number of turns that the rolling cloth rewinder roll is walked around, just can calculate the length of non-weaving cloth according to the girth of the number of turns and rolling cloth rewinder roll, when length reaches default rice number, photoelectric sensor just issues a signal to supporting PLC controller, there is the PLC controller to send signals to again the cutting knife controller, carries out and cut off non-weaving cloth.
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| CN201210510105.2A CN103009768B (en) | 2012-12-04 | 2012-12-04 | Hot rolling and cutting integrated machine |
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| CN201210510105.2A CN103009768B (en) | 2012-12-04 | 2012-12-04 | Hot rolling and cutting integrated machine |
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| CN103009768A true CN103009768A (en) | 2013-04-03 |
| CN103009768B CN103009768B (en) | 2015-03-11 |
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| CN105603708A (en) * | 2016-03-14 | 2016-05-25 | 江苏六鑫洁净新材料有限公司 | Melt-blowing cloth constant pressure splitting machine |
| CN106079576A (en) * | 2016-07-27 | 2016-11-09 | 安陆市鑫鑫机械设备有限公司 | A kind of heating bag bag molding with cloth, cutting integration production line |
| CN107696661A (en) * | 2017-09-30 | 2018-02-16 | 重庆富美包装印务有限公司 | A kind of production technology of plastic packaging bag |
| CN107772548A (en) * | 2016-08-30 | 2018-03-09 | 泉州久昌自动化设备有限公司 | A kind of butterfly sweat pants plant equipment of intelligence |
| CN107934619A (en) * | 2017-12-19 | 2018-04-20 | 江苏金峰轻工装备有限公司 | Full-automatic heat melten gel compounding machine |
| CN108265393A (en) * | 2018-01-05 | 2018-07-10 | 江苏盛纺纳米材料科技股份有限公司 | The preparation method of 6 excipient embossed nonwoven materials |
| CN109179046A (en) * | 2018-08-24 | 2019-01-11 | 江苏澳得玛机械科技有限公司 | Automatic tension control band hot knife large package cloth roll inspecting |
| CN109353879A (en) * | 2018-10-18 | 2019-02-19 | 北京卫星环境工程研究所 | Double-station automation rolls up gluing equipment and rolls up gluing method automatically |
| CN109894474A (en) * | 2017-12-07 | 2019-06-18 | 天工爱和特钢有限公司 | A kind of hot-rolling arrangement of processing mold steel |
| WO2019119721A1 (en) * | 2017-12-19 | 2019-06-27 | 江苏金峰轻工装备有限公司 | Fully-automatic hot melt adhesive laminating machine |
| CN111762604A (en) * | 2020-06-09 | 2020-10-13 | 宁波绿华橡塑机械工贸有限公司 | Melt and spout cloth slitting coiling mechanism |
| CN112176714A (en) * | 2020-10-16 | 2021-01-05 | 吴江万工机电设备有限公司 | Non-woven fabric coiling and cutting device |
| CN112226909A (en) * | 2020-10-09 | 2021-01-15 | 蚌埠泰鑫材料技术有限公司 | Melt-blown fabric conveying, slitting and winding production line |
| CN113860052A (en) * | 2021-12-02 | 2021-12-31 | 美尔森银河新材料(烟台)有限公司 | Continuous receiving device for soft felt |
| US11447893B2 (en) | 2017-11-22 | 2022-09-20 | Extrusion Group, LLC | Meltblown die tip assembly and method |
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| CN106079576A (en) * | 2016-07-27 | 2016-11-09 | 安陆市鑫鑫机械设备有限公司 | A kind of heating bag bag molding with cloth, cutting integration production line |
| CN107772548A (en) * | 2016-08-30 | 2018-03-09 | 泉州久昌自动化设备有限公司 | A kind of butterfly sweat pants plant equipment of intelligence |
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| US11447893B2 (en) | 2017-11-22 | 2022-09-20 | Extrusion Group, LLC | Meltblown die tip assembly and method |
| CN109894474A (en) * | 2017-12-07 | 2019-06-18 | 天工爱和特钢有限公司 | A kind of hot-rolling arrangement of processing mold steel |
| CN107934619A (en) * | 2017-12-19 | 2018-04-20 | 江苏金峰轻工装备有限公司 | Full-automatic heat melten gel compounding machine |
| WO2019119721A1 (en) * | 2017-12-19 | 2019-06-27 | 江苏金峰轻工装备有限公司 | Fully-automatic hot melt adhesive laminating machine |
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| CN109179046A (en) * | 2018-08-24 | 2019-01-11 | 江苏澳得玛机械科技有限公司 | Automatic tension control band hot knife large package cloth roll inspecting |
| CN109353879A (en) * | 2018-10-18 | 2019-02-19 | 北京卫星环境工程研究所 | Double-station automation rolls up gluing equipment and rolls up gluing method automatically |
| CN111762604A (en) * | 2020-06-09 | 2020-10-13 | 宁波绿华橡塑机械工贸有限公司 | Melt and spout cloth slitting coiling mechanism |
| CN112226909A (en) * | 2020-10-09 | 2021-01-15 | 蚌埠泰鑫材料技术有限公司 | Melt-blown fabric conveying, slitting and winding production line |
| CN112176714A (en) * | 2020-10-16 | 2021-01-05 | 吴江万工机电设备有限公司 | Non-woven fabric coiling and cutting device |
| CN113860052A (en) * | 2021-12-02 | 2021-12-31 | 美尔森银河新材料(烟台)有限公司 | Continuous receiving device for soft felt |
| CN113860052B (en) * | 2021-12-02 | 2022-02-18 | 美尔森银河新材料(烟台)有限公司 | Continuous receiving device for soft felt |
| CN118029059A (en) * | 2024-04-15 | 2024-05-14 | 江苏青昀新材料有限公司 | Flash-evaporation hot-rolled mesh cloth and hot rolling mill thereof |
| CN118029059B (en) * | 2024-04-15 | 2024-07-16 | 江苏青昀新材料有限公司 | Flash-evaporation hot-rolled mesh cloth and hot rolling mill thereof |
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Effective date of registration: 20170821 Address after: 223900 No. 19 West Huaihe Road, Sihong Economic Development Zone, Suqian, Jiangsu Patentee after: Jiangsu jinmeida new materials Co. Ltd. Address before: 223900, Sihong County, Jiangsu, Suqian Province on the north side of Xiangjiang Road Patentee before: Jiangsu Liuxin Clean New Materials Co., Ltd. |
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