CN2887548Y - Full-automatic die cutter - Google Patents

Full-automatic die cutter Download PDF

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Publication number
CN2887548Y
CN2887548Y CN 200620012675 CN200620012675U CN2887548Y CN 2887548 Y CN2887548 Y CN 2887548Y CN 200620012675 CN200620012675 CN 200620012675 CN 200620012675 U CN200620012675 U CN 200620012675U CN 2887548 Y CN2887548 Y CN 2887548Y
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CN
China
Prior art keywords
die
cutting
roller
shaft
power
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Application number
CN 200620012675
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Chinese (zh)
Inventor
文莲
徐建中
王德顺
张艳军
李涛
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北京哈德模具机械制造有限公司
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Priority to CN 200620012675 priority Critical patent/CN2887548Y/en
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Publication of CN2887548Y publication Critical patent/CN2887548Y/en

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Abstract

The utility model provides a full automatic die-cutting machine and relates to a rotary die-cutting machine applied to the manufacturing of electronics. The utility model in turn comprises an unreeling machine, a die-cutting mechanism made up by a plurality of die-cutting devices, and a wining mechanism, and the utility model further comprises a multiplex waste-discharging mechanism and an electric control mechanism; the multiplex waste-discharging mechanism is positioned between in front of the die-cutting devices and/or among the die-cutting device; and the electric control mechanism connects with the unreeling machine, die-cutting mechanism, and wining mechanism respectively. The utility model realize the full automatic uniprocessor one-off forming technique of different materials, a multilayer composition, multilayer die-cutting, a plurality of waste discharging, and stochastic detection and has the advantages of quick die-cutting speed, high registering precision, low noise, flexible and varied adjustments, and easy operation.

Description

Full-automatic die-cutting machine
Technical field
The utility model relates to a kind of die-cutting machine, relates in particular to a kind of circle of making soft copy and presses full automatic die cutter.
Background technology
Die cutting technique is used very extensive in the hyundai electronics industry, the flat-press flat-die butt formula that is still that present most of electronics is marked manufacturer's employing adds the manual moulding of making, there are many shortcomings in it, as: speed is slow, alignment precision is low, noise is big, the recruitment number is huge, only be suitable for small lot batch manufacture.Develop rapidly along with electronic technology, the batch of electronic product is increasing, size is more and more littler, dimension precision requirement is more and more higher, short, the product complexity more and more higher (MULTILAYER COMPOSITE shaping) of production cycle requirement, so, adopt traditional flat-press flat-die cutting machine more and more can not satisfy the demand in market.
The utility model content
For overcoming the above-mentioned defective of prior art, the purpose of this utility model provides the full automatic die cutter of circle pressure that a kind of novel manufacturing soft copy is used.
For achieving the above object, full-automatic die-cutting machine of the present utility model comprises successively: unreeling structure, by die cutting mechanism and rolling-up mechanism that a plurality of die-cutting apparatus constitute also comprises compound waste discharge mechanism and electrical control mechanism; Compound waste discharge mechanism is arranged on before the die-cutting apparatus and/or between the die-cutting apparatus; Electrical control mechanism is connected with above-mentioned unreeling structure, die cutting mechanism and rolling-up mechanism.
Described unreeling structure comprises main unwinding device and to the secondary unwinding device of compound waste discharge mechanism feed; Described compound waste discharge mechanism comprises a plurality of driven set composites and waste discharge device; Described full-automatic die-cutting machine also comprises the main body wallboard and is located at the frame of its upper and lower side, described main unwinding device, compound waste discharge mechanism, the die cutting mechanism that comprises a plurality of die-cutting apparatus, electrical control mechanism all are arranged on the main body wallboard, and described secondary unwinding device is established on the frame.
Described compound waste discharge mechanism and die cutting mechanism are provided with in the following order: set composite, die-cutting apparatus, waste discharge device, set composite, die-cutting apparatus, die-cutting apparatus.Perhaps: waste discharge device, die-cutting apparatus, set composite, die-cutting apparatus, die-cutting apparatus.Perhaps: die-cutting apparatus, waste discharge device, die-cutting apparatus, die-cutting apparatus.
Described main unwinding device comprises constant tension controller, synchronous pulley, decelerator, shaft coupling, around reel, be installed in material webs and hand mother on reel; Constant tension controller is by the synchronous pulley connection reducer, decelerator by shaft coupling be connected around reel, the hand mother is installed in the outer end around reel.
Described secondary unwinding device comprises speed regulator, friction plate, around reel, jacket casing, be arranged on nut around the reel outer end, and spring; Described jacket casing is enclosed within on reel, and jacket casing one end is near nut, and the other end is pressed on the friction plate; Spring is arranged between nut and the jacket casing, treats that the material webs of cross cutting is installed on reel.
Described first die-cutting apparatus comprises power lower shaft, die cutter roller and polishing roll from the bottom to top successively, and they link to each other by gear, and the power lower shaft links to each other with active force; Pass die cut material between die cutter roller and the polishing roll; Two vertical setting of types rollers and be arranged on the unsteady thick stick of this two row before roller about described second die-cutting apparatus comprises, right row's roller comprises die cutter roller, registration roller and power lower shaft from top to bottom successively, they link to each other by gear; The left bank roller comprises traction rubber roll, drawing bottom roller and power lower shaft from top to bottom successively; The power lower shaft is connected with active force, and the power lower shaft is connected by synchronous pulley with the power lower shaft, and drawing bottom roller is that gear is connected with the power lower shaft, and the traction rubber roll is a driven voller; Pass material between traction rubber roll and the drawing bottom roller, pass material between power lower shaft and the registration roller, pass material between registration roller and the die cutter roller; Two vertical setting of types rollers and be arranged on the unsteady thick stick of this two row before roller about described the 3rd die-cutting apparatus comprises, right row's roller comprises die cutter roller, polishing roll and power lower shaft from top to bottom successively, they link to each other by gear; The left bank roller comprises traction rubber roll, drawing bottom roller and power lower shaft from top to bottom successively; The power lower shaft is connected with the power lower shaft by synchronous pulley, and the power lower shaft is that gear is connected with drawing bottom roller; The power lower shaft is connected with active force, and power lower shaft and polishing roll and polishing roll are gear with die cutter roller and are connected, and the power lower shaft is that gear is connected with drawing bottom roller, and the traction rubber roll is driven; Pass material between traction rubber roll and the drawing bottom roller, pass material between polishing roll and the die cutter roller.
Described waste discharge device comprises extraction axle and rubber roll, is provided with the parallel locating piece of two rows on the surface of extracting axle, is used to overlap the mechanical alignment hole on the condensation material, and also is provided with a plurality of projections that are used to eject waste material between two registration pieces; On rubber roll, also have two parallel annular grooves, can hold locating piece in the annular groove with the corresponding section, position of locating piece; Material passes and extracts between axle and the rubber roll; Set composite comprises optical axis and rubber roll, and material passes between this optical axis and the rubber roll.
Full-automatic die-cutting machine of the present utility model also comprises paper advance mechanism, a plurality of auxiliary dancing roll and material receiving desk; Described auxiliary dancing roll is arranged on the main body wallboard and/or on the frame, described material receiving desk is arranged on after the die cutting mechanism.
Described paper advance mechanism is arranged on after the main unwinding device, comprises rubber roll, feeding roller, feeding roller, rubber roll from the bottom to top respectively; Paper advance mechanism also comprises bolt, and its pressing position is on the spindle nose of rubber roll; Described feeding roller links to each other with active force, connects for gear between feeding roller and the feeding roller; Rubber roll is driven voller; Wherein pass die cut material between one group of rubber roll and the feeding roller, pass another kind of die cut material between another group rubber roll and the feeding roller.
Full-automatic die-cutting machine of the present utility model, realized unlike material, MULTILAYER COMPOSITE, multilayer cross cutting, repeatedly waste discharge, with the full-automatic unit one-shaping technique of machine testing, have the advantage that cross cutting speed is fast, alignment precision is high, noise is little, adjustment is flexible and changeable, easy to operate.Being specially adapted to the cross cutting, shaping of electronics industry sheet base (as: PET), polypropylene (PP), polyethylene (PVC), all kinds of adhesive article, nonwoven, silk screen, insulating materials, shielding material, repeatedly comprehensive processing in enormous quantities such as compound, is the optimal selection that replaces traditional flat-press flat-die cutting machine.
Description of drawings
Fig. 1 is the structural representation of full-automatic die-cutting machine of the present utility model;
Fig. 2 is the structural representation of main unwinding device 1A;
Fig. 3 is the structural representation of secondary unwinding device 1B;
Fig. 4 A is the structural representation of paper advance mechanism 2;
Fig. 4 B is the action schematic diagram of each roller among Fig. 4 A;
Fig. 5 A is the structural representation of die-cutting apparatus 5A;
Fig. 5 B is the action schematic diagram of each roller among Fig. 5 A;
Fig. 5 C is the partial schematic diagram that has the material of alignment hole K;
Fig. 5 D is the structural representation of another embodiment of die-cutting apparatus 5A;
Fig. 6 A is the structural representation of waste discharge device 3B;
Fig. 6 B is the action schematic diagram of Fig. 6 A central roll and axle;
Fig. 7 A is the structural representation of set composite 3C;
Fig. 7 B is the action schematic diagram of Fig. 7 A central roll and axle;
Fig. 8 A is the structural representation of die-cutting apparatus 5B;
Fig. 8 B is the side view of right row's roller among Fig. 8 A;
Fig. 9 A is the structural representation of die-cutting apparatus 5C;
Fig. 9 B is the side view of right row's roller among Fig. 9 A;
Fig. 9 C is the schematic diagram of the waste material F3 that cuts away;
Figure 10 is the structural representation of second embodiment of the full-automatic die-cutting machine of the utility model;
Figure 11 is the structural representation of the 3rd embodiment of the full-automatic die-cutting machine of the utility model.
The specific embodiment
Full-automatic die-cutting machine of the present utility model is a circular pressing and cutting machine, is mainly used in to produce the accurate cross cutting adhesive article that uses on the digital product.As shown in Figure 1, full-automatic die-cutting machine of the present utility model comprises: unreeling structure 1, paper advance mechanism 2, compound waste discharge mechanism 3, auxiliary dancing roll 4, die cutting mechanism 5, material receiving desk 9, rolling-up mechanism 10 and electrical control mechanism 6.Electrical control mechanism 6 is connected with above-mentioned unreeling structure 1, paper advance mechanism 2, die cutting mechanism 5, material receiving desk 9 and rolling-up mechanism 10.Material receiving desk 9 is arranged on after the die cutting mechanism.
Electrical control mechanism 6 comprises electrical control gear 6A and checkout gear 6B at random.Unreeling structure 1 is formed by main unwinding device 1A with to the secondary unwinding device 1B of auxiliary dancing roll 4 and compound waste discharge mechanism 3 feed.
Full-automatic die-cutting machine of the present utility model also comprises main body wallboard 70, and main unwinding device 1A, paper advance mechanism 2, compound waste discharge mechanism 3, auxiliary dancing roll 4, die cutting mechanism 5, electrical control mechanism 6, material receiving desk 9 and rolling-up mechanism 10 are installed on it.The upper and lower side of main body wallboard 70 is equipped with frame 71, and secondary unwinding device 1B can be installed on the diverse location of frame according to different process.
Figure 2 shows that the structure chart of the main unwinding device 1A of unreeling structure 1, it comprises constant tension controller 11A, synchronous pulley 12A, decelerator 14A, shaft coupling 15A, around reel 16A, be installed in material webs 18A and the female 17A of hand on reel.Constant tension controller 11A can make the size of tension force not be subjected to the influence of reel diameter size, guarantees each section constant tension in the cross cutting process.Constant tension controller is by the synchronous pulley connection reducer, decelerator by shaft coupling be connected around reel, the hand mother is installed in the outer end around reel.Have the mechanical deflection correcting function around reel, by adjusting the axial displacement of the female 17A of hand, guarantee to unreel with rolling and each station point-blank.
Figure 3 shows that secondary unwinding device 1B, comprise speed regulator 11B, friction plate 13B, around reel 16B, jacket casing 18B, be arranged on nut 17B around the reel outer end, and spring 19B.Jacket casing is enclosed within on reel, and the one end is near nut 17B, and the other end is pressed on the friction plate.Spring is arranged between nut and the jacket casing, treats that the material webs (not shown) of cross cutting is installed on reel 16B.This device utilizes speed regulator 11B and mechanical friction power to control the size of tension force, provides power around reel 16B by speed regulator 11B.Thereby by change the outputting torsion of speed regulator at electrical control gear 6A regulation voltage.By adjusting nut 17B, thereby the pressure that can change spring 19B changes the pressure of sleeve 18B to friction plate 13B, and at torsion one regularly, the thrust of spring is big more, and frictional force is just big more, and tension force also becomes greatly simultaneously, and is easy to operate.
Fig. 4 A and Fig. 4 B are depicted as paper advance mechanism 2, and this mechanism also can be used as composite structure.Paper advance mechanism 2 comprises rubber roll 23, feeding roller 25, feeding roller 26, rubber roll 20 from the bottom to top respectively.The pressing position of bolt 21 by adjusting bolt 21, makes rubber roll 20,23 liftings on the spindle nose of rubber roll 20,23, thereby changes the composite pressure of paper.This mechanism adopts twin shaft paper feeding synchronously up and down, each paper feeding version width of cloth unanimity, and paper supply is unimpeded smoothly.During work, active force passes to feeding roller 25 by synchronous pulley 22, drives two driven rubber roll rotations when sending power to feeding roller 26, two feeding roller rotations by gear 28 more respectively.Fig. 4 B illustrates the direction of rotation of each roller, and die cut material M passes between rubber roll 23 and feeding roller 25, and material N passes between rubber roll 20 and feeding roller 26 simultaneously, to realize twin shaft paper feeding synchronously up and down.When single-station die is cut, only need to use a feeding roller and a rubber roll.
In first embodiment of the present utility model, compound waste discharge mechanism 3 comprises a plurality of set composite 3A, 3C and waste discharge device 3B, all belongs to slave unit.
In Fig. 1, the material M that transports from paper advance mechanism 2 through between two rollers of set composite 3A the time and material F be compounded to form material G.The structure of the structure of set composite 3A and set composite 3C is basic identical, shown in Fig. 7 A, 7B.
In the utility model, die cutting mechanism 5 comprises a plurality of cross cutting stations, that is: die-cutting apparatus 5A, 5B and 5C.
Cross cutting divides single-station die to cut and align up and down two kinds of cross cuttings, and the die-cutting apparatus 5A shown in Fig. 5 A and Fig. 5 B belongs to single-station die and cuts, and it comprises power lower shaft 52A, die cutter roller 51A and polishing roll 50A from the bottom to top successively.During work, power passes to power lower shaft 52A by shaft coupling 55A, and power passes to die cutter roller 51A and polishing roll 50A by gear 53A again.When the material G that set composite 3A transports is passing between die cutter roller 51A and the polishing roll 50A, be cut and form material G1, for example: on material the cross cutting hole, and in the both sides of the edge of material cross cutting machinery alignment hole, thereby finish cross cutting for the first time.Fig. 5 C is depicted as the mechanical alignment hole K that material formed behind the cross cutting through the first time.
In addition, the same with the described paper advance mechanism of Fig. 4 A, also be provided with the bolt that can regulate the paper composite pressure on the die-cutting apparatus 5A, the pressing position of bolt is on spindle nose.
Another kind of die-cutting apparatus 5A shown in Fig. 5 D can finish and align cross cutting up and down, but need to be provided with two die cutter rollers up and down, during work, power passes to power lower shaft 52A by shaft coupling 55A, power is given upper and lower mould cutting roller 51A, 51A ' and polishing roll 50A by gear transmission again, two kinds of materials that last operation transports pass between polishing roll 50A and the last die cutter roller 51A respectively and between die cutter roller 51A ' and the power lower shaft 52A, and are cut respectively.
Fig. 6 A, 6B are depicted as waste discharge device 3B, comprise and extract axle 30B and rubber roll 33B, on the surface of extracting axle 30B, be provided with the parallel locating piece 35B of two rows, be used to overlap the mechanical alignment hole K of condensation material G1, and also be provided with a plurality of projection 31A between two registration pieces, the position in the hole that the distribution of projection and material cut out when die-cutting apparatus 5A is corresponding.On rubber roll 33B, also have two parallel annular groove 32B, can hold locating piece in the annular groove with the corresponding section, position of locating piece 35B.During work, when being passed when extracting between axle 30B and the rubber roll 33B by the material G1 behind the first time cross cutting at die-cutting apparatus 5A, locating piece 35B can overlap the mechanical alignment hole K of condensation material, to finish the machinery location, the waste material F1 that forms during the while projection 31B general cross cutting hole first time ejects, waste material F1 upwards is discharged from from the right side of rubber roll 33B, to finish waste discharge for the first time.Material after waste discharge is called G2.
Fig. 7 A, 7B are depicted as set composite 3C, comprise optical axis 30C and rubber roll 33C, under permanent tension force effect, when the material G2 that transports through waste discharge device 3B passes between optical axis and the rubber roll and material L be combined with each other and form material P, thereby realize for the second time compound.Bolt 31C can change the pressure between rubber roll and the smooth roll about regulating, thereby can change the bondability between composite.
Fig. 8 A is depicted as die-cutting apparatus 5B, belong to the double die-cutting apparatus, two vertical setting of types rollers and be arranged on this unsteady thick stick 58B of two rows before roller about comprising, right row's roller comprises die cutter roller 51B, registration roller 53B and power lower shaft 52B from top to bottom successively, Fig. 8 B be the right side schematic view of arranging roller.The left bank roller comprises traction rubber roll 54B, drawing bottom roller 57B and power lower shaft 52B ' from top to bottom successively.
Power passes to power lower shaft 52B by shaft coupling 55B, pass to registration roller 53B and die cutter roller 51B by gear 50B again, power lower shaft 52B utilizes synchronous pulley 59B power to be passed to the power lower shaft 52B ' of left bank simultaneously, because of drawing bottom roller 57B is connected (not shown) with power lower shaft 52B ' for gear, so can drive drawing bottom roller 57B rotates together, traction rubber roll 54B is a driven voller.The direction of rotation of each and each roller is shown in Fig. 8 A.
The variation of tension force when described traction rubber roll 54B and drawing bottom roller 57B utilize the differential principle to overcome the multilayer material composite mold cutting guarantees that each batch product die cutting size is in full accord.In addition, the thick stick 58B that floats is used to adjust axial dislocation, when the postpone of mechanical alignment hole, reduces the thick stick that floats, so that before the alignment hole puts, up to alignment; On the contrary, raising unsteady thick stick can be with the postpone of alignment hole.During work, the material P that comes from set composite 3C through the thick stick 58B that floats after, pass between traction rubber roll 54B and the drawing bottom roller 57B, be transported to power lower shaft 52B lower end again, because of the power lower shaft is rotated counterclockwise, so material is passed between power lower shaft and the registration roller 53B, the locating piece 56B on the registration roller can overlap the mechanical alignment hole K on the condensation material P at this moment, to finish register lock; Material P walks around the left side of registration roller 53B afterwards, passes between registration roller and the die cutter roller 51B again, to finish cross cutting for the second time, has also finished waste discharge for the second time in the time of cross cutting.The material Q that cross cutting forms through the second time is transported to station, and waste material F2 is upwards drained on right side bonding by adhesive tape and winding mold cutting roller 51B.
Fig. 9 A is depicted as die-cutting apparatus 5C, two vertical setting of types rollers and be located at this unsteady thick stick 58C of two rows before roller about comprising, and right row's roller comprises die cutter roller 51C, polishing roll 59C and power lower shaft 52C from top to bottom successively, Fig. 9 B be the right side schematic view of arranging roller.The left bank roller comprises traction rubber roll 54C, drawing bottom roller 57C and power lower shaft 52C ' from top to bottom successively.Wherein, power lower shaft 52C is connected with power lower shaft 52C ' by synchronous pulley 53C, and power lower shaft 52C ' is that gear is connected (not shown) with drawing bottom roller 57C.Power passes to power lower shaft 52C by shaft coupling 55C, pass to polishing roll 59C and die cutter roller 51C by gear 50C again, power lower shaft 52C utilizes synchronous pulley 53C that power is passed to power lower shaft 52C ' simultaneously, power lower shaft 52C ' sends power to drawing bottom roller 57C again, and traction rubber roll 54C is a driven voller.The direction of rotation of each and each roller is shown in Fig. 9 A.
The action of the unsteady thick stick 58C of die-cutting apparatus 5C is identical with the unsteady thick stick of die-cutting apparatus 5B.During work, the material Q that transports from die-cutting apparatus 5B through the thick stick 58C that floats after, pass between traction rubber roll 54C and the drawing bottom roller 57C, pass again between polishing roll and the die cutter roller, to finish cross cutting for the third time, that is: finished product is cut into identical section and cross-section clipping edge, also finish waste discharge for the third time simultaneously, the waste material F3 that has mechanical alignment hole that downcuts is discharged, and cut waste material F3 sees Fig. 9 C.The finished product that segmentation cuts is transported to material receiving desk 9, as shown in Figure 1.
Figure 10, Figure 11 show second, third embodiment of the present utility model respectively.Wherein, secondary unwinding device 1B can be installed on any position of lower bearing bracket 71 according to different process; Auxiliary dancing roll 4 can be arranged on the frame 71, also can be arranged on the main body wallboard 70, and the position and the quantity of secondary unwinding device and auxiliary dancing roll are decided by processing technology fully, and the quantity of the complicated more needs of the processing technology of product is just many more.Among Figure 10, though waste discharge device 3B is arranged on before the die-cutting apparatus 5A, but station is after die-cutting apparatus 5A, and wherein, compound waste discharge mechanism 3 and die cutting mechanism 5 are provided with in the following order: waste discharge device 3B, die-cutting apparatus 5A, set composite 3C, die-cutting apparatus 5B and die-cutting apparatus 5C.Among Figure 11, compound waste discharge mechanism 3 and die cutting mechanism 5 are provided with in the following order: die-cutting apparatus 5A, waste discharge device 3B, die-cutting apparatus 5B and die-cutting apparatus 5C.。
As shown in Figure 1, electrical control gear 6A of the present utility model utilizes frequency control to control cross cutting speed, makes equipment operation more stable, and 30%-50% can economize on electricity.With constant tension control system control unwinding and rewinding tension force size, adopt electronics record or setting production quantity automatically.For preventing that motor from burning when the stall, allow stall to cut off the electricity supply automatically before the time being no more than, have automatic protection functions.Emergency stop push button is installed in many places, and running into emergency episode can in time stop.Start is equipped with the alarm bell prompting, and is safe and reliable.Control panel is concisely concentrated, and is easy to operate.In addition, checkout gear 6B can detect the semifinished or finished goods after die-cutting apparatus 5B or 5C processing randomly at random, as pinpoints the problems and just guarantee mould-cutting precision by adjusting unsteady thick stick.
The utility model has following beneficial effect:
Full-automatic die-cutting machine of the present utility model adopts the high accuracy driver, and utilizes synchronous pulley to come transferring power, guarantees that transmission of power is steady, noiselessness.Complete machine gear high frequency heat is handled, and surperficial stiffened correct grinding is made; Running accuracy and service life have greatly been improved.
At the die-cutting performance of soft copy different materials, MULTILAYER COMPOSITE, repeatedly cross cutting and repeatedly waste discharge have been realized, with machine testing unit once-forming or the function that repeatedly is shaped.
Multiple layers of different materials is compound: the even compound comprehensive process of material multilayer under the effect of permanent tension force of different qualities such as polypropylene, polyethylene, double faced adhesive tape, nonwoven, silk screen, foam.
Cross cutting repeatedly: for the complex manufacturing technology product needed repeatedly cross cutting form, repeatedly utilize the machinery location and the mode of cross cutting synchronously during cross cutting, under the condition of permanent tension force, guaranteed the product alignment precision height behind the cross cutting (± 0.05mm), consistent size.
Multiple waste discharge mode: the die-cutting performance according to different die-cutting process and different materials adopts different waste discharge modes, has realized waste material elimination factor 100%.Solved difficult this a great problem of same industry waste discharge for a long time.
With machine testing: adopt automatic checkout system to survey sample at any time, realized the STOCHASTIC CONTROL product quality, improved product percent of pass.
Flexible and changeable, practical: as to utilize multipoint positioning, can satisfy different die-cutting process with assisting dancing roll 4, secondary unreeling structure 1B and compound waste discharge mechanism 3 to install arbitrarily.
The mould-cutting precision height: the precision of traditional flat-press flat-die cutting machine ± 0.1mm~± 0.15mm.Circular pressing and cutting machine of the present utility model adopts the transmission of gear geometric ratio high accuracy, mechanical type location alignment and alignment and cross cutting to carry out synchronously, mould-cutting precision is ± 0.03mm~± 0.05mm, compare with photoelectronic registration, overcome the error of photoelectronic registration signal feedback postpone, reduced manufacturing cost, less demanding to operator's self-skill.
Cross cutting speed is fast, and the efficient height has reduced production cost: compare with traditional flat-press flat-die cutting machine, this machine changes into the continous way cross cutting by original clearance-type cross cutting, and cross cutting speed can reach 20 meters/minute.Produce according to statistics as 2,000,000 pieces of accompanying drawing 7 products, with flat-press flat-die cutting machine processing, 1 machine of 3 people is worked continuously and can be finished in 7 days.Making 1 machine of 3 people with this mechanism works continuously and just can finish in 8.4 hours.Production efficiency has improved 20 times; Shorten the production cycle simultaneously, can be client's supply of material rapidly timely, satisfied client's demand; Avoid the previous small lot deficiency of frequently supplying, saved great amount of manpower and material resources, reduced production cost.
Percent defective is low: the utility model has overcome the waste product that the handwork human factor causes, and has improved product percent of pass.

Claims (11)

1, a kind of full-automatic die-cutting machine is characterized in that, comprises successively: unreeling structure (1), by die cutting mechanism (5) and rolling-up mechanism (10) that a plurality of die-cutting apparatus constitute also comprises compound waste discharge mechanism (3) and electrical control mechanism (6); Compound waste discharge mechanism (3) be arranged on before the die-cutting apparatus and/or die-cutting apparatus between; Electrical control mechanism (6) is connected with above-mentioned unreeling structure, die cutting mechanism and rolling-up mechanism.
2, full-automatic die-cutting machine as claimed in claim 1 is characterized in that, described unreeling structure (1) comprises main unwinding device (1A) and to the secondary unwinding device (1B) of compound waste discharge mechanism (3) feed; Described compound waste discharge mechanism (3) comprises a plurality of driven set composites (3A, 3C) and waste discharge device (3B);
Described full-automatic die-cutting machine also comprises main body wallboard (70) and is located at the frame (71) of its upper and lower side, described main unwinding device (1A), compound waste discharge mechanism (3), the die cutting mechanism (5) that comprises a plurality of die-cutting apparatus (5A, 5B, 5C), electrical control mechanism (6) all are arranged on the main body wallboard (70), and described secondary unwinding device (1B) is established on the frame (71).
3, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that described compound waste discharge mechanism (3) and die cutting mechanism (5) are provided with in the following order: set composite (3A), die-cutting apparatus (5A), waste discharge device (3B), set composite (3C), die-cutting apparatus (5B), die-cutting apparatus (5C).
4, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that described compound waste discharge mechanism (3) and die cutting mechanism (5) are provided with in the following order: waste discharge device (3B), die-cutting apparatus (5A), set composite (3C), die-cutting apparatus (5B), die-cutting apparatus (5C).
5, full-automatic die-cutting machine as claimed in claim 2 is characterized in that, described compound waste discharge mechanism (3) and die cutting mechanism (5) are provided with in the following order: die-cutting apparatus (5A), waste discharge device (3B), die-cutting apparatus (5B), die-cutting apparatus (5C).
6, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that, described main unwinding device (1A) comprises constant tension controller (11A), synchronous pulley (12A), decelerator (14A), shaft coupling (15A), around reel (16A), be installed in material webs (18A) and hand mother (17A) on reel; Constant tension controller (11A) is by the synchronous pulley connection reducer, decelerator by shaft coupling be connected around reel, the hand mother is installed in the outer end around reel.
7, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that, described secondary unwinding device (1B) comprises speed regulator (11B), friction plate (13B), around reel (16B), jacket casing (18B), be arranged on nut (17B) around the reel outer end, and spring (19B); Described jacket casing (18B) is enclosed within on reel, and jacket casing one end is near nut (17B), and the other end is pressed on the friction plate; Spring is arranged between nut and the jacket casing, treats that the material webs of cross cutting is installed on reel (16B).
8, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that, described die-cutting apparatus (5A) comprises power lower shaft (52A), die cutter roller (51A) and polishing roll (50A) from the bottom to top successively, and they link to each other by gear (53A), and power lower shaft (52A) links to each other with active force; Pass die cut material between die cutter roller (51A) and the polishing roll (50A);
Two vertical setting of types rollers and be arranged on the unsteady thick stick (58B) of this two row before roller about described die-cutting apparatus (5B) comprises, right row's roller comprises die cutter roller (51B), registration roller (53B) and power lower shaft (52B) from top to bottom successively, they are continuous by gear (50B); The left bank roller comprises traction rubber roll (54B), drawing bottom roller (57B) and power lower shaft (52B ') from top to bottom successively; Power lower shaft (52B) is connected with active force, and power lower shaft (52B) and power lower shaft (52B ') are connected by synchronous pulley (59B), and drawing bottom roller (57B) and power lower shaft (52B ') for gear is connected, traction rubber roll (54B) is a driven voller; Pass material between traction rubber roll (54B) and the drawing bottom roller (57B), pass material between power lower shaft and the registration roller (53B), pass material between registration roller and the die cutter roller (51B);
Two vertical setting of types rollers and be arranged on the unsteady thick stick (58C) of this two row before roller about described die-cutting apparatus (5C) comprises, right row's roller comprises die cutter roller (51C), polishing roll (59C) and power lower shaft (52C) from top to bottom successively, they are continuous by gear (50C); The left bank roller comprises traction rubber roll (54C), drawing bottom roller (57C) and power lower shaft (52C ') from top to bottom successively; Power lower shaft (52C) is connected by synchronous pulley (53C) and power lower shaft (52C '), and the power lower shaft (52C ') be connected for gear with drawing bottom roller (57C); Power lower shaft (52C) is connected with active force, and power lower shaft (52C) and polishing roll (59C) and polishing roll are gear with die cutter roller (51C) and are connected, and power lower shaft (52C ') and drawing bottom roller (57C) are for gear is connected, and traction rubber roll (54C) is driven; Pass material between traction rubber roll (54C) and the drawing bottom roller (57C), pass material between polishing roll and the die cutter roller.
9, full-automatic die-cutting machine as claimed in claim 2, it is characterized in that, described waste discharge device (3B) comprises extraction axle (30B) and a rubber roll (33B), on the surface of extracting axle (30B), be provided with the parallel locating piece (35B) of two rows, be used to overlap the mechanical alignment hole (K) on the condensation material, and between two registration pieces, also be provided with a plurality of projections (31A) that are used to eject waste material; Go up, also have two parallel annular grooves (32B) at rubber roll (33B), can hold locating piece in the annular groove with the corresponding section, position of locating piece (35B); Material passes and extracts between axle (30B) and the rubber roll (33B);
Set composite (3C) comprises optical axis (30C) and rubber roll (33C), and material passes between this optical axis and the rubber roll.
10, full-automatic die-cutting machine as claimed in claim 2 is characterized in that, also comprises paper advance mechanism (2), a plurality of auxiliary dancing roll (4) and material receiving desk (9); Described auxiliary dancing roll (4) is arranged on the main body wallboard (70) and/or on the frame (71), described material receiving desk (9) is arranged on die cutting mechanism (5) afterwards.
11, full-automatic die-cutting machine as claimed in claim 10 is characterized in that, described paper advance mechanism (2) is arranged on main unwinding device (1A) afterwards, comprises rubber roll (23), feeding roller (25), feeding roller (26), rubber roll (20) from the bottom to top respectively; Paper advance mechanism (2) also comprises bolt (21), and its pressing position is on the spindle nose of rubber roll (23,20);
Described feeding roller (25) links to each other with active force, is that gear (28) connects between feeding roller (25) and the feeding roller (26); Rubber roll (23,20) is driven voller; Pass die cut material between rubber roll (23) and the feeding roller (25), pass another kind of die cut material between rubber roll (20) and the feeding roller (26).
CN 200620012675 2006-04-11 2006-04-11 Full-automatic die cutter CN2887548Y (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125467B (en) * 2007-09-29 2010-09-29 领胜电子科技(深圳)有限公司 Full-automatic flat-press flat-die cutting machine
CN102275371A (en) * 2011-07-29 2011-12-14 武汉理工大学 Film double-sided automatic positioning die-cutting gluing method
CN102490195A (en) * 2011-12-05 2012-06-13 常德金鹏印务有限公司 Rotary high-speed roll die cutting machine and using method thereof
CN101659062B (en) * 2009-09-10 2012-07-18 深圳市瑞虎自动化科技有限公司 Processing method and device for volume to volume fully-automatic deviation-rectifying die-cutting
CN102672738A (en) * 2010-12-28 2012-09-19 魏文臣 Die-cutting machine for flexible material
CN103009768A (en) * 2012-12-04 2013-04-03 江苏六鑫洁净新材料有限公司 Hot rolling and cutting integrated machine
CN103659868A (en) * 2013-11-13 2014-03-26 宁波新安东橡塑制品有限公司 Roll-cutting tool
CN103723566A (en) * 2013-12-27 2014-04-16 苏州东福电子有限公司 Film cutting machine provided with induction feeding device
CN105480759A (en) * 2016-01-11 2016-04-13 湖州吉昌丝绸有限公司 Cloth feeding device of circular screen printer
CN105479521A (en) * 2015-09-10 2016-04-13 湖州格尔泰斯环保技术有限公司 Polytetrafluoroethylene material strap fixed-width edge cutter
CN106799774A (en) * 2017-02-28 2017-06-06 合肥钱锋特殊胶粘制品有限公司 A kind of high efficiency low power consumption is die cut equipment complex
CN106808529A (en) * 2017-02-28 2017-06-09 合肥钱锋特殊胶粘制品有限公司 A kind of modified die-cutting apparatus
CN106903962A (en) * 2017-02-28 2017-06-30 合肥钱锋特殊胶粘制品有限公司 One kind cross cutting set composite
CN109807991A (en) * 2019-01-29 2019-05-28 昆山尚为新材料有限公司 A kind of composite mold cutting all-in-one machine
CN110480724A (en) * 2019-08-30 2019-11-22 广东利元亨智能装备股份有限公司 A kind of cutting mould method for correcting error, device and dicing method
CN110759143A (en) * 2019-11-07 2020-02-07 陶闽榕 Point breaking device of continuous rolling machine for manufacturing continuous rolling bags for packaging

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125467B (en) * 2007-09-29 2010-09-29 领胜电子科技(深圳)有限公司 Full-automatic flat-press flat-die cutting machine
CN101659062B (en) * 2009-09-10 2012-07-18 深圳市瑞虎自动化科技有限公司 Processing method and device for volume to volume fully-automatic deviation-rectifying die-cutting
CN102672738B (en) * 2010-12-28 2014-02-19 魏文臣 Die-cutting machine for flexible material
CN102672738A (en) * 2010-12-28 2012-09-19 魏文臣 Die-cutting machine for flexible material
CN102275371A (en) * 2011-07-29 2011-12-14 武汉理工大学 Film double-sided automatic positioning die-cutting gluing method
CN102275371B (en) * 2011-07-29 2014-07-02 武汉理工大学 Film double-sided automatic positioning die-cutting gluing method
CN102490195A (en) * 2011-12-05 2012-06-13 常德金鹏印务有限公司 Rotary high-speed roll die cutting machine and using method thereof
CN103009768A (en) * 2012-12-04 2013-04-03 江苏六鑫洁净新材料有限公司 Hot rolling and cutting integrated machine
CN103009768B (en) * 2012-12-04 2015-03-11 江苏六鑫洁净新材料有限公司 Hot rolling and cutting integrated machine
CN103659868A (en) * 2013-11-13 2014-03-26 宁波新安东橡塑制品有限公司 Roll-cutting tool
CN103659868B (en) * 2013-11-13 2016-01-13 宁波新安东橡塑制品有限公司 A kind of rolling cut instrument
CN103723566A (en) * 2013-12-27 2014-04-16 苏州东福电子有限公司 Film cutting machine provided with induction feeding device
CN103723566B (en) * 2013-12-27 2018-06-12 苏州东福电子有限公司 A kind of film for being equipped with sensing feed device cuts machine
CN105479521A (en) * 2015-09-10 2016-04-13 湖州格尔泰斯环保技术有限公司 Polytetrafluoroethylene material strap fixed-width edge cutter
CN105480759B (en) * 2016-01-11 2017-11-07 管敏富 A kind of cloth-feeding device of circular screen printer
CN105480759A (en) * 2016-01-11 2016-04-13 湖州吉昌丝绸有限公司 Cloth feeding device of circular screen printer
CN106799774A (en) * 2017-02-28 2017-06-06 合肥钱锋特殊胶粘制品有限公司 A kind of high efficiency low power consumption is die cut equipment complex
CN106808529A (en) * 2017-02-28 2017-06-09 合肥钱锋特殊胶粘制品有限公司 A kind of modified die-cutting apparatus
CN106903962A (en) * 2017-02-28 2017-06-30 合肥钱锋特殊胶粘制品有限公司 One kind cross cutting set composite
CN109807991A (en) * 2019-01-29 2019-05-28 昆山尚为新材料有限公司 A kind of composite mold cutting all-in-one machine
CN110480724A (en) * 2019-08-30 2019-11-22 广东利元亨智能装备股份有限公司 A kind of cutting mould method for correcting error, device and dicing method
CN110759143A (en) * 2019-11-07 2020-02-07 陶闽榕 Point breaking device of continuous rolling machine for manufacturing continuous rolling bags for packaging

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Address after: No. 37, Lunan Road, Guan Yu Temple, three old industrial town, Beijing, Daxing District: 100076

Patentee after: Beijing Hade Mould Machinery Manufacturing Co., Ltd.

Address before: No. 10, No. two row, No. 102600, Hai Shan north corner, Huang Cun town, Beijing, Daxing District (formerly Daxing general machinery factory)

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Granted publication date: 20070411