CN103008555A - Full-automatic casting head dumping and screen adding equipment - Google Patents
Full-automatic casting head dumping and screen adding equipment Download PDFInfo
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- CN103008555A CN103008555A CN2013100143246A CN201310014324A CN103008555A CN 103008555 A CN103008555 A CN 103008555A CN 2013100143246 A CN2013100143246 A CN 2013100143246A CN 201310014324 A CN201310014324 A CN 201310014324A CN 103008555 A CN103008555 A CN 103008555A
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Abstract
The invention provides full-automatic casting head dumping and screen adding equipment. The full-automatic casting head dumping and screen adding equipment is technically characterized by comprising an equipment base, a casting head molten aluminum monitoring mechanism, a casting head, a casting head lifting and rotating mechanism, a dumping mechanism, a receiving hopper, a screen disassembling mechanism and a screen supply and adding mechanism. The equipment is arranged on a top plate of a gravity casting machine and is leftwards and rightwards structured; the equipment can move upwards, downwards, leftwards and rightwards; the temperature of the molten aluminum in the casting head can be detected by utilizing an infrared temperature measuring instrument; the casting head is lifted and rotated to dump and is rotated to be positioned and arranged through a pneumatic component of a casting head lifting and rotating mechanism; screen adhering mud is adopted to remove the process of manually disassembling the screen; and the pneumatic component is used for adding the screen to the casting head, thus the whole operation on the casting head can be carried out by mechanisms during casting of a housing of a gas compressor by adopting the gravity casting machine, and as a result, the producing cost is further reduced.
Description
Technical field
The present invention relates to the aluminium alloy casting field, specifically gravity force casting machine empties the screening equipment with the full-automatic dead head of cast compressor casing.
Background technology
For all increasing, the fuel-engined vehicle of the various models of energy-saving and emission-reduction joined booster, the compressor casing demand of booster is constantly increased, but in gravity force casting machine casting compressor casing process, the reusable dead head process of maneuver energy can only be with artificial pickup, topple over, clear up, get net, screening, installation, slightly have carelessness aluminium liquid to solidify during pickup and will damage dead head, impact is produced.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of full-automatic dead head to empty the screening equipment, the full-automation of casting compressor casing for gravity force casting machine lays the foundation.
According to technical scheme of the present invention: full-automatic dead head empties the screening equipment, comprises the equipment basis, rising head aluminium liquid mechanism for monitoring, and dead head, dead head promotes slew gear, tipping mechanism, and hopper is got net mechanism, for net screening mechanism etc.This equipment is arranged on the gravity force casting machine top board, left and right sides structure, up and down motion.
The equipment basis refers to the gravity force casting machine top board, the top board below is provided with metal die, the inboard infrared radiation thermometer support that is provided with on one side of top board, be provided with dead head on the inboard left comer table top of top board and promote slew gear, top board left side is outside equipped with hopper, is provided with on the inboard right corner table top of top board and gets net mechanism, the right is provided with for net mechanism.
Described rising head aluminium liquid mechanism for monitoring comprises infrared radiation thermometer, infrared radiation thermometer support, and it is on one side inboard that the infrared radiation thermometer support is arranged at top board.
Described dead head refers to the reusable dead head of energy, and filter screen platform, filter screen are arranged in the dead head, is placed in the upper central authorities of metal die.
Described dead head promotes slew gear and comprises lifting cylinder, rotary cylinder, and rotary cylinder is arranged on the inboard left comer table top of top board.
Described tipping mechanism comprises topples over rotary cylinder, dead head connector, be arranged on the inboard right corner table top of top board, more than the automation that is used for dead head of two mechanisms expect clearly.
Described hopper refers to accept to topple over the hopper of the residual aluminium of dead head, is arranged at the top board left-external side, before the tipping mechanism, is used for the collection of residual aluminium.
Describedly get that net mechanism comprises panoramic table, gets the net lifting cylinder, connector, positioning cylinder, sticky net cylinder connection piece, sticky net cylinder, off-grid bar, sticky net mud, be arranged on the inboard right corner table top of top board, the automation that is used for filter screen is extracted.
The described net mechanism that supplies comprises screen tube, filter screen, net platform, net platform screw rod, gets net mechanism rack, screw rod umbrella tooth, send the net motor, send net umbrella tooth, gets the net mechanism rack and is arranged at top board right side table top on one side, and the automation that is used for filter screen is supplied with.
Technique effect of the present invention is: full-automatic dead head empties the screening equipment take the gravity force casting machine top board as the basis, adopt infrared radiation thermometer to detect the dead head temperature of aluminum liquid, the control dead head pickup time, the pneumatic member that adopts dead head to promote slew gear promotes the revolution batch turning to dead head, the revolution positioning installation, adopt hopper that the residual aluminium of the dead head of toppling over is positioned collection, adopt sticky net mud to substitute and manually get net, adopt pneumatic member that dead head is carried out screening, dead head when making gravity force casting machine casting compressor casing is handled overall process and is finished by pneumatic machinery, improved the reliability of producing, security has further reduced production cost.
Description of drawings
Fig. 1 is the structural representation that full-automatic dead head empties the screening equipment.
Fig. 2 is the top view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment in of the present invention is described further.
Fig. 1, among Fig. 2, comprise hopper 0, rotary cylinder 1, lifting cylinder head 2, lifting cylinder 3, topple over rotary cylinder 4, dead head connector 5, top board 6, metal die 7, dead head 8, infrared radiation thermometer 9, filter screen platform 10, filter screen 11, infrared radiation thermometer support 12, connector 13, positioning cylinder 14, sticky net cylinder connection piece 15, get net lifting cylinder 16, panoramic table 17, sticky net cylinder 18, off-grid bar 19, sticky net mud 20, screen tube 21, filter screen 22, net platform 23, net platform screw rod 24, get net mechanism rack 25, screw rod umbrella tooth 26, send net motor 27, send net umbrella tooth 28 etc.
As shown in Figure 1 and Figure 2, the present invention is that a kind of full-automatic dead head empties screening equipment, comprises the equipment basis, rising head aluminium liquid mechanism for monitoring, and dead head, dead head promotes slew gear, tipping mechanism, and hopper is got net mechanism, for net screening mechanism etc.This equipment is arranged on the gravity-assist pouring machine top board, left and right sides structure, up and down motion.
The equipment basis refers to gravity-assist pouring machine top board 6, top board 6 belows are provided with metal die 7, be provided with infrared radiation thermometer support 12 on top board 6 inner side edges, be provided with dead head on the top board 6 inboard left comer table tops and promote slew gear, top board 6 left sides are outside equipped with hopper 0, are provided with on the top board 6 inboard right corner table tops to get net mechanism, the right and be provided with for net mechanism.
Rising head aluminium liquid mechanism for monitoring comprises the infrared radiation thermometer 9 that is arranged at infrared radiation thermometer support 12 tops, and infrared radiation thermometer support 12 is arranged at the top board inboard, and infrared radiation thermometer 9 is arranged at dead head 8 tops, for detection of temperature of aluminum liquid.
Dead head promotes slew gear and comprises lifting cylinder 3, rotary cylinder 1, is arranged on 6 one jiaos of table tops of top board.
Tipping mechanism comprises being arranged at topples over rotary cylinder 4 on the top board 6 opposite side table tops, topple over and be provided with lifting cylinder head 2 on the rotary cylinder 4, be provided with lifting cylinder head 2 on the lifting cylinder head 2, lifting cylinder head 2 one sides are provided with topples over rotary cylinder 4, topple over rotary cylinder 4 one ends and be provided with dead head connector 5, dead head connector 5 is connected with dead head 8.
Hopper 0 finger accepts to topple over the hopper of dead head 8 residual aluminium, is arranged at the outer left side of top board 6, be positioned at tipping mechanism before.
Getting net mechanism comprises being arranged at and gets net lifting cylinder 16 on the panoramic table 17, panoramic table 17 is arranged at top board 6 opposite sides, get and be provided with connector 13 on the net lifting cylinder 16, connector 13 1 sides are provided with positioning cylinder 14, be provided with sticky net cylinder connection piece 15 on the push rod of positioning cylinder 14, sticky net cylinder connection piece 15 is arranged with sticky net cylinder 18, and sticky net cylinder 18 lower ends are provided with sticky net mud 20, and the cylinder rod of sticky net cylinder 18 is off-grid bar 19.
Mechanism comprises screen tube 21 for net, be provided with net platform 23 in the screen tube 21, be placed with filter screen 22 on the net platform 23, net platform 23 is arranged with net platform screw rod 24, net platform screw rod 24 lower ends are provided with screw rod umbrella tooth 26, send net motor 27 tops to be provided with and send net umbrella tooth 28, send net umbrella tooth 28 to be connected with screw rod umbrella tooth 26, send net motor 27, screen tube 21 and get net mechanism rack 25 to be connected, get the side that net mechanism rack 25 is arranged at top board 6.
The course of work of the present invention is as follows: dead head 8 is placed in the upper central authorities of metal die 6 before the gravity force casting machine casting compressor casing through dead head connector 5 by lifting cylinder 3, rotary cylinder 1, the net lifting cylinder 16 control sticky net cylinders 18 of getting of getting on the net mechanism panoramic table 17 drive sticky net mud 20 sticking filter screen 22 of getting from screen tube 21, filter screen 22 leaves screen tube 21 and arrives above the filter screen platform 10 in the dead heads 8 under the effect of getting net lifting cylinder 16, panoramic table 17, filter screen 22 is placed in after off-grid bar 19 tops are taken off and becomes filter screen 11 positions on the filter screen platform 10; Sticky net cylinder 18 leaves dead head 8 under the effect of getting net lifting cylinder 16, panoramic table 17, get back on the screen tube 21, send net umbrella tooth 28, screw rod umbrella tooth 26 rotations for net motor 27 drives of sending of net mechanism this moment, the rotation of screw rod umbrella tooth 26 makes the net platform 23 thick distance of throwing the net that rises, for the sticking filter screen 22 of getting is next time prepared; After this moment, aluminium liquid injected dead head 8, instruction lifting cylinder 3 proposed dead head 8 through dead head connector 5 when infrared radiation thermometer 9 measured temperature of aluminum liquid near freezing point, make dead head 8 leave metal die 7, driving dead head 8 through rotary cylinder 1 again rotates to hopper 0 position, topple over rotary cylinder 4 dead head 8 Rotate 180 degree are poured out residual aluminium, allow residual aluminium fall into hopper 0 and collect; Dead head 8 is by resetting under the effect of toppling over rotary cylinder 4, rotary cylinder 1, lifting cylinder 3, and dead head 8 is placed in the upper central authorities of metal die 6, adds filter screens 22 repeated works by getting net mechanism to dead head 8 again.
The full-automatic dead head of the present invention empties the screening equipment take gravity-assist pouring machine top board as the basis, adopt infrared radiation thermometer to detect the dead head temperature of aluminum liquid, the pneumatic member that adopts dead head to promote slew gear promotes revolution batch turning, revolution positioning installation to dead head, adopt sticky net mud to substitute and manually get net, adopt pneumatic member that dead head is carried out screening, dead head when making gravity force casting machine casting compressor casing is handled overall process and is finished by this equipment, has further reduced production cost.
Claims (3)
1. full-automatic dead head empties the screening equipment, its feature comprises that equipment basis, rising head aluminium liquid mechanism for monitoring, dead head, dead head promote slew gear, tipping mechanism, hopper, get net mechanism, supply net screening mechanism etc., this equipment is arranged on the gravity-assist pouring machine top board, left and right sides structure, up and down motion;
Described equipment basis refers to gravity-assist pouring machine top board 6, top board 6 belows are provided with metal die 7, be provided with infrared radiation thermometer support 12 on top board 6 inner side edges, be provided with dead head on the top board 6 inboard left comer table tops and promote slew gear, top board 6 left sides are outside equipped with hopper 0, are provided with on the top board 6 inboard right corner table tops to get net mechanism, the right and be provided with for net mechanism;
Described rising head aluminium liquid mechanism for monitoring comprises the infrared radiation thermometer 9 that is arranged at infrared radiation thermometer support 12 tops, and infrared radiation thermometer support 12 is arranged at the top board inboard, and infrared radiation thermometer 9 is arranged at dead head 8 tops, for detection of temperature of aluminum liquid;
Filter screen platform 10, filter screen 11 are arranged in the described dead head 8, and dead head 8 is placed in the upper central authorities of metal die 6;
Described dead head promotes slew gear and comprises lifting cylinder 3, rotary cylinder 1, is arranged on 6 one jiaos of table tops of top board;
Described tipping mechanism comprises being arranged at topples over rotary cylinder 4 on the top board 6 opposite side table tops, topple over and be provided with lifting cylinder head 2 on the rotary cylinder 4, be provided with lifting cylinder head 2 on the lifting cylinder head 2, lifting cylinder head 2 one sides are provided with topples over rotary cylinder 4, topple over rotary cylinder 4 one ends and be provided with dead head connector 5, dead head connector 5 is connected with dead head 8;
Described hopper 0 finger accepts to topple over the hopper of dead head 8 residual aluminium, is arranged at the outer left side of top board 6, be positioned at tipping mechanism before;
The described net mechanism of getting comprises being arranged at and gets net lifting cylinder 16 on the panoramic table 17, panoramic table 17 is arranged at top board 6 opposite sides, get and be provided with connector 13 on the net lifting cylinder 16, connector 13 1 sides are provided with positioning cylinder 14, be provided with sticky net cylinder connection piece 15 on the push rod of positioning cylinder 14, sticky net cylinder connection piece 15 is arranged with sticky net cylinder 18, and sticky net cylinder 18 lower ends are provided with sticky net mud 20, and the cylinder rod of sticky net cylinder 18 is off-grid bar 19;
The described net mechanism that supplies comprises screen tube 21, be provided with net platform 23 in the screen tube 21, be placed with filter screen 22 on the net platform 23, net platform 23 is arranged with net platform screw rod 24, net platform screw rod 24 lower ends are provided with screw rod umbrella tooth 26, send net motor 27 tops to be provided with and send net umbrella tooth 28, send net umbrella tooth 28 to be connected with screw rod umbrella tooth 26, send net motor 27, screen tube 21 and get net mechanism rack 25 to be connected, get the side that net mechanism rack 25 is arranged at top board 6.
2. described full-automatic dead head empties the screening equipment according to claim 1, and it is characterized in that: described infrared radiation thermometer 9 is arranged at dead head 8 tops, for detection of temperature of aluminum liquid.
3. described full-automatic dead head empties the screening equipment according to claim 1, and it is characterized in that: described sticky net cylinder 18 lower ends are provided with sticky net mud 20, and the cylinder rod of sticky net cylinder 18 is off-grid bar 19.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100143246A CN103008555A (en) | 2013-01-16 | 2013-01-16 | Full-automatic casting head dumping and screen adding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100143246A CN103008555A (en) | 2013-01-16 | 2013-01-16 | Full-automatic casting head dumping and screen adding equipment |
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| CN103008555A true CN103008555A (en) | 2013-04-03 |
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| CN2013100143246A Pending CN103008555A (en) | 2013-01-16 | 2013-01-16 | Full-automatic casting head dumping and screen adding equipment |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192068A (en) * | 2013-04-24 | 2013-07-10 | 邵宏 | Energy-saving type automatic production equipment for compressor housings |
| CN103394647A (en) * | 2013-08-16 | 2013-11-20 | 无锡蠡湖叶轮制造有限公司 | Automatic filter supply device |
| CN103394649A (en) * | 2013-08-21 | 2013-11-20 | 无锡蠡湖叶轮制造有限公司 | Casting head automatic-dumping equipment |
| CN103521707A (en) * | 2013-09-22 | 2014-01-22 | 邵宏 | Sampler for foamed ceramic filter sheet |
| CN104722714A (en) * | 2015-04-01 | 2015-06-24 | 无锡蠡湖增压技术股份有限公司 | Reusable casting head equipment |
| CN104722744A (en) * | 2015-04-01 | 2015-06-24 | 无锡夕阳康科技有限公司 | Full-automatic sprue cup equipment used for gravity casting machine |
| CN104858366A (en) * | 2015-06-01 | 2015-08-26 | 上海皮尔博格有色零部件有限公司 | Device for automatically removing filter mesh disc during gravity casting |
| CN105798264A (en) * | 2016-05-24 | 2016-07-27 | 秦皇岛信越智能装备有限公司 | Metal filter screen separator |
| CN105834365A (en) * | 2016-04-28 | 2016-08-10 | 无锡蠡湖增压技术股份有限公司 | Full-automatic double-riser equipment for gravity casting machine |
| CN105964924A (en) * | 2016-07-04 | 2016-09-28 | 无锡蠡湖增压技术股份有限公司 | Simple ceramic filter fetching device |
| CN107042291A (en) * | 2017-04-06 | 2017-08-15 | 常州中车汽车零部件有限公司 | A kind of tide mould sand vertical modeling line descends foamed ceramics filter net device automatically |
| CN107127324A (en) * | 2017-06-18 | 2017-09-05 | 无锡夕阳康科技有限公司 | A kind of gravity force casting machine pair rising head lifting turning devices |
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| CN203265539U (en) * | 2013-01-16 | 2013-11-06 | 邵宏 | Full-automatic casting head pouring and net-mounting device |
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| JPH0631382A (en) * | 1992-07-20 | 1994-02-08 | Asahi Tec Corp | Device for fitting strainer |
| JPH0631384A (en) * | 1992-07-20 | 1994-02-08 | Asahi Tec Corp | Device for fitting strainer |
| JPH0631383A (en) * | 1992-07-20 | 1994-02-08 | Asahi Tec Corp | Device for fitting strainer |
| JPH07124697A (en) * | 1993-11-08 | 1995-05-16 | Asahi Tec Corp | Device for taking out solidified remaining metal |
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| CN101284379A (en) * | 2007-04-10 | 2008-10-15 | 厄罗瓦公司 | Handling manipulator assembly |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192068A (en) * | 2013-04-24 | 2013-07-10 | 邵宏 | Energy-saving type automatic production equipment for compressor housings |
| CN103394647A (en) * | 2013-08-16 | 2013-11-20 | 无锡蠡湖叶轮制造有限公司 | Automatic filter supply device |
| CN103394649A (en) * | 2013-08-21 | 2013-11-20 | 无锡蠡湖叶轮制造有限公司 | Casting head automatic-dumping equipment |
| CN103521707A (en) * | 2013-09-22 | 2014-01-22 | 邵宏 | Sampler for foamed ceramic filter sheet |
| CN104722714A (en) * | 2015-04-01 | 2015-06-24 | 无锡蠡湖增压技术股份有限公司 | Reusable casting head equipment |
| CN104722744A (en) * | 2015-04-01 | 2015-06-24 | 无锡夕阳康科技有限公司 | Full-automatic sprue cup equipment used for gravity casting machine |
| CN104858366A (en) * | 2015-06-01 | 2015-08-26 | 上海皮尔博格有色零部件有限公司 | Device for automatically removing filter mesh disc during gravity casting |
| CN105834365A (en) * | 2016-04-28 | 2016-08-10 | 无锡蠡湖增压技术股份有限公司 | Full-automatic double-riser equipment for gravity casting machine |
| WO2017185950A1 (en) * | 2016-04-28 | 2017-11-02 | 无锡蠡湖增压技术股份有限公司 | Fully automated dual casting-head equipment used for gravity casting machine |
| CN105798264A (en) * | 2016-05-24 | 2016-07-27 | 秦皇岛信越智能装备有限公司 | Metal filter screen separator |
| CN105964924A (en) * | 2016-07-04 | 2016-09-28 | 无锡蠡湖增压技术股份有限公司 | Simple ceramic filter fetching device |
| CN105964924B (en) * | 2016-07-04 | 2018-01-12 | 无锡蠡湖增压技术股份有限公司 | A kind of simple foam ceramic filter pickup device |
| CN107042291A (en) * | 2017-04-06 | 2017-08-15 | 常州中车汽车零部件有限公司 | A kind of tide mould sand vertical modeling line descends foamed ceramics filter net device automatically |
| CN107127324A (en) * | 2017-06-18 | 2017-09-05 | 无锡夕阳康科技有限公司 | A kind of gravity force casting machine pair rising head lifting turning devices |
| CN107127324B (en) * | 2017-06-18 | 2019-07-26 | 青岛盛森铸造有限公司 | A kind of double riser lifting turning devices of gravity force casting machine |
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Application publication date: 20130403 |