CN103008252A - On-line detection device of aluminium profile - Google Patents
On-line detection device of aluminium profile Download PDFInfo
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- CN103008252A CN103008252A CN2012105420541A CN201210542054A CN103008252A CN 103008252 A CN103008252 A CN 103008252A CN 2012105420541 A CN2012105420541 A CN 2012105420541A CN 201210542054 A CN201210542054 A CN 201210542054A CN 103008252 A CN103008252 A CN 103008252A
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- aluminium section
- transfer passage
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Abstract
The invention relates to an on-line detection device of an aluminium profile. The on-line detection device comprises a material inlet carding device, a detection device and a sorting device, wherein transfer lines of the material inlet carding device can be used for hackling aluminium extruded sections, and multiple aluminium extruded sections simultaneously enter the detection device; and the detection device is designed as a transfer channel of each aluminium extruded section with the first end with same height and the second end with different heights, the lengths and widths of transfer lines are saved, the floor area of the transfer lines is reduced, the aluminium extruded sections are guided under the guiding device so as to closely cling each baffle to enter a detection mechanism so as to detect each structural feature, and a marking air cylinder is utilized to mark unacceptable products. The on-line detection device provided by the invention is capable of effectively improving the operation efficiency of on-line measurement of the aluminium extruded sections and detection precision, and can be used for improving the quality of products. The on-line detection device provided by the invention has the advantages that the structure is simple, the equipment layout of the original aluminium extruded section production line is not needed to change in service, the on-line detection device provided by the invention is arranged on the output end of the original production line, and on-line detection is carried out on the aluminium extruded sections produced by a pipeline system.
Description
Technical field
The present invention relates to the checkout gear of aluminium section bar, relate in particular to the on-line measuring device of aluminium section bar.
Background technology
The online detection of aluminium section bar refers to the aluminium section bar on the flow production line is carried out real-time detection.Manual Visual Inspection is adopted in the online detection of aluminium section bar in the prior art, and its method falls behind, and utilizes Manual Visual Inspection to survey the accuracy of detection that is difficult to guarantee product, if Production line speed is fast, undetected, false retrieval often easily occurs Manual Visual Inspection.
Summary of the invention
The shortcoming such as the applicant's accuracy of detection when Manual Visual Inspection detects aluminium section bar online in the above-mentioned prior art is poor, efficient is low, a kind of on-line measuring device of aluminium section bar is provided, its can Effective Raise online operating efficiency that detects and detect accuracy is improved the quality of products.
The technical solution adopted in the present invention is as follows:
A kind of on-line measuring device of aluminium section bar is included in checkout gear and sorting equipment that same direction is connected installation successively:
The structure of checkout gear is: the roll shaft system is installed on the frame, conveyer belt is installed in the roll shaft system, the driving gear shaft that is installed on the frame first end is connected with motor driver, the driven gear shaft that the second end setting height(from bottom) of frame does not wait, between described driving gear shaft and the described driven gear shaft conveyer belt is installed respectively, consist of first end and have the transfer passage that equal height, the second end have each single aluminium section bar of differing heights, baffle plate is installed respectively in two outsides of whole transfer passage, between described each single aluminium section bar transfer passage dividing plate is installed respectively; Described conveyer belt one end is equipped with testing agency, and the structure of testing agency is: comprise support, the transfer passage of corresponding each described each single aluminium section bar difference installation and measuring parts on support;
The structure of sorting equipment is: comprise frame, an end of frame is equipped with the bracing frame of accepting aluminium section bar, and the other end of frame is equipped with the barrier plate of aluminium section bar, and a side of described aluminium section bar bracing frame is equipped with the propelling movement cylinder of aluminium section bar on frame.
Its further technical scheme is:
The anteposition of described checkout gear also is connected the pan feeding carding apparatus is installed, the structure of described pan feeding carding apparatus is: comprise frame, the roll shaft system is installed on the frame, and conveyer belt is installed in the roll shaft system, and the driving gear shaft of roll shaft system is connected with motor driver; Baffle plate is installed in the both sides of conveyer belt, conveyer belt is added dividing plate, dividing plate is separated into conveyer belt the transfer passage of each single aluminium section bar, the number of the above each single aluminium section bar transfer passage of the number of the transfer passage of described each single aluminium section bar and checkout gear is corresponding, and the height of the discharge end of the transfer passage of the above each single aluminium section bar of conveyer belt is consistent with the height of the transfer passage feeding end of the above each single aluminium section bar of checkout gear.
In the checkout gear, conveyer belt is synchronous cog belt;
The detection part that the transfer passage of corresponding each described each single aluminium section bar is installed respectively on support is camera, detecting sensor group and mark cylinder, on the piston rod of mark cylinder labelling head is installed;
The guider of aluminium section bar is installed on the transfer passage of each single aluminium section bar described in the checkout gear, and guider comprises the rotating shaft that is installed on the frame, and an end of rotating shaft and connecting rod is hinged, and the other end of connecting rod connects directive wheel;
In the checkout gear, the transfer passage of corresponding each described each single aluminium section bar is installed respectively the pinch roller of aluminium section bar on described support;
In the checkout gear, the mounting structure of the detecting sensor group of installing on support is: comprise the installation of sensors plate, have the hole on the installation of sensors plate, mounting slip piece in the hole, installation of sensors on slipping block, described slipping block and screw butt;
In pan feeding carding apparatus or the checkout gear, wherein the mounting structure of motor driver is as follows: the outside of aluminium section bar transfer passage baffle plate is separately installed with the adjusting device of regulating the conveying belt tension degree, described adjusting device comprises a pair of reeded slide rail of being with respectively, the first slide rail and the second slide rail be the relative spacing distance that reaches up and down, and be anchored on the described baffle plate outside by the U-shaped backing plate, groove between described the first slide rail and the second slide rail is embedded with a guide, be positioned on the baffle plate of described U-shaped backing plate one side and be connected with back-up block, leading screw passes respectively guide and back-up block;
Anti-pivoted arm back-up block also is installed between back-up block and guide on the leading screw, and notch and first slide rail and second slide rail of anti-pivoted arm back-up block by two ends is slidingly connected; Motor connects reduction box, and reduction box supports with anti-pivoted arm respectively by intermediate connector and guide is connected, and the output shaft of motor is connected with driving gear shaft described in pan feeding carding apparatus or the checkout gear respectively by intermediate connector and guide;
In the sorting equipment, the support frame structure of single aluminium section bar is as follows: comprise one group by the aluminium section bar gripper shoe that is in differing heights of roller supporting and separation, described roller is installed on the roller shaft, roller shaft is connected with gripper shoe by support, the upper edge position of roller is higher than the upper surface position of gripper shoe, and the aluminium section bar gripper shoe of described differing heights matches with the differing heights of each single aluminium section bar transfer passage the second end in the checkout gear;
Described aluminium section bar gripper shoe is horizontal strip plate, and the bar length direction of horizontal strip plate is vertical with the transmission direction of aluminium section bar, and the termination of horizontal strip plate is with the discharging slope.
Beneficial effect of the present invention is as follows:
The present invention carries out automatic carding by the pipeline of pan feeding carding apparatus to aluminium section bar, makes many aluminium section bars enter simultaneously checkout gear.Checkout gear structure first end has the transfer passage that equal height, the second end have each single aluminium section bar of differing heights, length and the width of pipeline have been saved, reduced the floor space of pipeline, and making aluminium section bar be close to each road baffle plate under guider guiding automatically enters checkout gear and detects, and utilize the mark cylinder automatically to carry out mark to substandard product, automatically enter sorting equipment and get rid of substandard product.
The present invention is simple in structure, in use need not to change original aluminium section bar production line device layout, at the output of original production line the present invention is installed, and can the aluminium section bar that pipeline system is produced be detected online.
The present invention replaces the inefficient operation method of existing Manual Visual Inspection, can effectively alleviate labor strength, increases work efficiency and product quality, effectively reduces production costs.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of pan feeding carding apparatus of the present invention.
Fig. 3 is the partial enlarged drawing of E section among Fig. 2.
Fig. 3 a is the scheme of installation of adjusting device in the motor driver of the present invention.
Fig. 3 b is the structural representation of U-shaped backing plate of the present invention.
Fig. 3 c is the structural representation that the anti-pivoted arm of the present invention supports.
Fig. 3 d is the structural representation of guide of the present invention.
Fig. 3 e is the structural representation of connector of the present invention.
Fig. 4 is the structural representation of checkout gear of the present invention.
Fig. 4 a is the structural representation of guider of the present invention.
Fig. 5 is the partial enlarged drawing of F section among Fig. 4.
Fig. 6 is the left view of Fig. 5 medium-height trestle part.
Fig. 7 is the structural representation of installation of sensors plate of the present invention.
Fig. 8 is the rearview of Fig. 7.
The structural representation of slipping block in Fig. 8 a installation of sensors plate of the present invention.
The structural representation of sensor in Fig. 8 b installation of sensors plate of the present invention.
Fig. 9 is the structural representation of sorting equipment of the present invention.
Fig. 9 a is the exploded view of roller of the present invention and gripper shoe.
Figure 10 is the structural representation logic chart of electric control principle of the present invention.
Figure 11 is control program schematic diagram of the present invention.
Figure 12 is working sensor sequential chart of the present invention.
Figure 13 is Electric Appliance Cabinet man-machine interface schematic diagram of the present invention.
Figure 14 is the architectural feature figure that the present invention detects the embodiment aluminium section bar.
Wherein: 1, pan feeding carding apparatus; 2, checkout gear; 3, sorting equipment; 4, grounding leg; 5, frame; 6, motor driver; 7, aluminium section bar; 7-1, the first right-angle side; 7-2, the second right-angle side; 7-3, groove; 8, testing agency; 9, installation of sensors plate; 10, relay indicating light; 11, touch-screen; 12, shift knob; 101, roll shaft system; 102, end cap; 103, hanging stick end gear; 104, dividing plate; 105, baffle plate; 106, fixture; 107, screw mandrel; 108, bearing; 109, conveyer belt; 110, pipe cover; 201, dividing plate; 202, conveyer belt; 203, baffle plate; 204, guider; 205, support; 301, barrier plate; 302, fixture; 303, frame; 304, push cylinder; 305, working of plastics; 306, roller; 307, gripper shoe; 308, grounding leg; 309, " C " shape piece; 310, side plate; 601, leading screw; 602, back-up block; 603, the first slide rail; 604, anti-pivoted arm back-up block; 605, the second slide rail; 606, guide; 607, U-shaped backing plate; 608, reduction box; 609, motor; 610, intermediate connector; 611, screw; 612, adjusting nut; 613, through hole; 614, U-lag; 615, installing hole; 616, screw hole; 617, through hole; 618, slot; 619, rectangular channel; 620, circular port; 621, screw hole; 622, disk; 623, axis hole; 624, installing hole; 801, pinch roller; 802, mark cylinder; 803, support; 804, fixed head; 805, camera; 806, bracing frame; 807, pinch roller frame; 901, epipleural; 902, front side board; 903, locating hole; 904, commencing signal sensor; 905, screw; 906, jump ring; 907, Fiducial signal sensor; 908, locating hole; 909, arc-shaped hole; 910, screw; 911, through hole signal transducer; 912, blind hole signal transducer; 913, end signal sensor; 914, lower side panel; 915, back side panel; 916, slotted hole; 917, installing hole; 918, slipping block; 919, screw; 920, screwed hole; 921, boss; 922, through hole; 923, external screw thread; 1001, rotating shaft; 1002, connecting rod; 1003, large directive wheel; 1004, clamping plate; 1005, little directive wheel; 1006, clamping plate axle; Blind hole A, through hole B, impression C, breach D.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, a kind of on-line measuring device of aluminium section bar is included in pan feeding carding apparatus 1, checkout gear 2 and sorting equipment 3 that same direction is connected installation successively.Reading for ease of auditor and the public is convenient, and following part of title carries out the explanation of structure and enforcement.
(1) structure of pan feeding carding apparatus 1:
As shown in Figure 2, the structure of pan feeding carding apparatus 1 is described as follows: comprise frame 5, frame 5 bottoms are provided with grounding leg 4, can regulate easily the height of frame 5, and the output of its production line is connected with pan feeding carding apparatus 1; Roll shaft system 101 is installed on the frame 5, and conveyer belt 109 is installed in the roll shaft system 101, and the driving gear shaft of roll shaft system 101 is connected with motor driver 6; Baffle plate 105 is installed in the both sides of conveyer belt 109, baffle plate 105 is installed on the axle at roll shaft system 101 both ends simultaneously, and fixing with end cap 102, and conveyer belt 109 is supported on the frame 5 by bearing 108, bearing 108 1 ends insert single hanging stick, and the other end is fixing by hanging stick end gear 103; Conveyer belt 109 is added two dividing plates 104, conveyer belt 109 is separated into three road transfer passages of each single aluminium section bar, the number of each single aluminium section bar transfer passage is corresponding on the number of the transfer passage of each single aluminium section bar and the checkout gear 2, cross lead screw 107 is passed respectively at two places, dividing plate 104 intervals, separate by pipe cover 110 between the dividing plate 104, and play the effect of supporting clapboard; The end of cross lead screw 107 is anchored on the fixture 106 on the baffle plate 105.The drive roll of roll shaft system 101 is connected with motor driver 6.On the conveyer belt 109 on the height of the discharge end of the transfer passage of each single aluminium section bar and the checkout gear 2 height of the transfer passage feeding end of each single aluminium section bar consistent.
(2) structure of checkout gear 2:
As shown in Figure 4, the structure of checkout gear 2 is: the roll shaft system is installed on the frame 5, conveyer belt 202 is installed in the roll shaft system, the driving gear shaft that is installed on frame 5 first ends is connected with motor driver 6, the driven gear shaft that the second end setting height(from bottom) of frame 5 does not wait, conveyer belt 202 is synchronous cog belt, adopt synchronous cog belt, belt and gear shaft engaged transmission without relative motion, have guaranteed that belt is non-slip, during work, aluminium section bar 7 and belt upper surface are without relative motion, and it is more accurate to detect, and improve the precision that detects.Conveyer belt 202 consists of first ends and has the transfer passage that equal height, the second end have each single aluminium section bar of differing heights, and the number of conveyer belt and the height of first end match with the transfer passage of pan feeding carding apparatus 1 each single aluminium section bar; Baffle plate 203 is installed respectively in two outsides of conveyer belt 202, between each single aluminium section bar transfer passage dividing plate 201 is installed respectively, the guider 204 of aluminium section bar is installed on the dividing plate 201, transfer passage import department with enter respectively installation and guide device 204 of testing agency 8 places, see Fig. 4 a, the structure of guider 204 is: the two ends that are positioned at baffle plate 203 are fastened with respectively support 205, the top of support 205 connects respectively the guiding mechanism of single aluminium section bar by rotating shaft 1001, guiding mechanism comprises around the shaft 1001 connecting rods 1002 that rotate, the hinged one group of guide wheel mechanism in the end of connecting rod 1002, guide wheel mechanism lays respectively at dividing plate 201 1 sides, guide wheel mechanism comprises a pair of clamping plate 1004, clamping plate 1004 are installed one group little directive wheel 1005 by clamping plate axle 1006, on the guider 204 of transfer passage entrance point, be positioned at clamping plate 1004 outsides large directive wheel 1003 also is installed, be provided with groove on the large directive wheel 1003; See Fig. 5 and Fig. 6, conveyer belt 202 1 ends are equipped with testing agency 8, the structure of testing agency 8 is: comprise support 803, the transfer passage of corresponding each each single aluminium section bar difference installation and measuring parts on support 803, detection part is: camera 805, detecting sensor group and mark cylinder 802 are installed, on the piston rod of mark cylinder 802 labelling head are installed; The transfer passage of corresponding each each single aluminium section bar is installed respectively the pinch roller 801 of aluminium section bar on support 803, and each pinch roller 801 is by pinch roller frame 807 fixed installations.Mark cylinder 802 is by bracing frame 806 fixed supports and for aluminium section bar is got mark; Pinch roller 801 increases friction for aluminium section bar 7, aluminium section bar 7 can be tilted at transfer passage move upward, and prevents that phenomenon as you were or that skid from appearring in aluminium section bar 7 in testing process.
See Fig. 7 and Fig. 8, the mounting structure of the detecting sensor group of installing on support 803 is: comprise installation of sensors plate 9, it is by epipleural 901, lower side panel 914, front side board 902 and back side panel 915 are assembled into rectangle structure by locating hole 903 and locating hole 908, one side of front side board 902 and back side panel 915 has installing hole 917, its opposite side has arc-shaped hole 909, by installing hole 917 and arc-shaped hole 909 installation of sensors plate 9 is installed on the fixed head 804 among Fig. 5, when can making installation of sensors plate 9 be installed on the fixed head 804, arc-shaped hole 909 tilts to install, make its angled conveyor with aluminium section bar 7 parallel, use flexibly; The interval has five slotted holes 916 on the back side panel 915, and each slotted hole 916 is equipped with slipping block 918, sees Fig. 8 a, 918 one-tenth rectangular structure of slipping block, and one end is provided with boss 921, and boss 921 middle parts have through hole 922, and its top has screwed hole 920; The boss face of slipping block 918 be installed on back side panel 915 in the slotted hole of opening 916, and fixing by pair of screws 910, see Fig. 8 b, one end of sensor is respectively arranged with external screw thread 923, external screw thread 923 ends of sensor screw in slipping block 918 middle through-holes 922, and fastening by screw 919, screw 905 passes epipleural 901 or lower side panel 914 hole of opening and is tightened in the screwed hole 920 of slipping block 918, the upper and lower surface that is positioned at epipleural 901 or lower side panel 914 is separately installed with jump ring 906, preventing that screw 905 from use producing moves up and down, during adjusting, twist screw 905, because the effect of jump ring 906, the position of screw 905 is motionless, screw rotarily drive slipping block 918 in slotted hole 916 interior movements, thereby regulated the upper-lower position of sensor.
See Fig. 7, the sensor that installation of sensors plate 9 is installed respectively from left to right is: commencing signal sensor 904, Fiducial signal sensor 907, end signal sensor 913, blind hole signal transducer 912, through hole signal transducer 911.
(3) structure of sorting equipment 3:
As shown in Figure 9, the structure of sorting equipment 3 is: comprise frame 303, its bottom is equipped with the grounding leg 308 of regulating frame 303 height; One end of frame 303 is equipped with the bracing frame of single aluminium section bar, and the other end of frame 303 is equipped with the barrier plate 301 of aluminium section bar, and the position of barrier plate 301 can be regulated by the fixture 302 on the frame 303.In the sorting equipment 3, a side of aluminium section bar bracing frame is equipped with the propelling movement cylinder 304 of aluminium section bar on frame 303, and the piston rod that pushes cylinder 304 connects the working of plastics 305 that pushes aluminium section bar 7, adopts working of plastics, and the easy damaged aluminium section bar 7.
The support frame structure of described single aluminium section bar is as follows: see Fig. 9, comprise one group of aluminium section bar gripper shoe 307 that is in differing heights that supports and separate by roller 306, see Fig. 9 a, roller 306 is installed on the roller shaft, side plate 310 is installed at the roller shaft two ends, by securing member " C " shape piece 309 is installed between the biside plate 310, the upper surface of " C " shape piece 309 is welded in the bottom surface of gripper shoe 307, the upper edge position of welding rear roller 306 is higher than the upper surface position of gripper shoe 307, roller 306 guarantees that aluminium section bar 7 can slowly move ahead on bracing frame, until run into barrier plate 301, aluminium section bar 7 stop motions; The aluminium section bar gripper shoe of differing heights matches with the differing heights of each single aluminium section bar transfer passage the second end in the checkout gear 2.See Fig. 9 a, aluminium section bar gripper shoe 307 is horizontal strip plate, and the bar length direction of horizontal strip plate is vertical with the transmission direction of aluminium section bar, and the termination of horizontal strip plate is with the slope, easy-unloading.
(4) mounting structure of motor driver 6:
In pan feeding carding apparatus 1 or the checkout gear 2, wherein the mounting structure of motor driver 6 is as follows: see Fig. 3 and Fig. 3 a, the outside of two side shields, be positioned at the driving gear shaft place, be separately installed with the adjusting device of regulating the conveying belt tension degree, adjusting device comprises a pair of slide rail, slide rail is with respectively fluted, the first slide rail 603 and the second slide rail relative spacing distance about in the of 605, and be anchored on respectively the outside of baffle plate 105 by the U-shaped backing plate 607 of horizontal placement, see Fig. 3 b, have uniform through hole 613 on the U-shaped backing plate 607; Groove between the first slide rail 603 and the second slide rail 605 is embedded with a guide 606, see Fig. 3, Fig. 3 a and Fig. 3 d, 606 one-tenth T character form structures of guide, the one end has slot 618, its other end has the circular port 620 that connects driving gear shaft and the rectangular channel 619 that is positioned at both sides, rectangular channel 619 is connected with the recessing of slide rail institute, and slot 618 1 sides also have through hole 617, and guide 606 can slide along the U-lag 614 at U-shaped backing plate 607 places; Be positioned on the baffle plate 105 of slide rail one side the also fastening back-up block 602 that is welded with, have through hole on the back-up block 602, leading screw 601 passes respectively the through hole 617 of guide 606 1 ends and the through hole of back-up block 602, be connected by the fastening nuts that is positioned at through hole 617 both sides between leading screw 601 and the guide 606, slot 618 is used for installing clamp nut, and leading screw 601 is fastenedly connected by adjusting nut 612 with the both sides of back-up block 602.
See Fig. 3 a and Fig. 3 c, anti-pivoted arm back-up block 604 also is installed on leading screw 601 between back-up block 602 and guide 606, in the notch and the groove between the first slide rail 603 and the second slide rail 605 at the two ends of anti-pivoted arm back-up block 604, anti-604 one-tenth convex shape structures of pivoted arm back-up block, its horizontal direction has installing hole 615, installing hole 615 interior installation leading screws 601, its vertical direction has screw hole 616, and anti-pivoted arm back-up block 604 and guide 606 are simultaneously along the first slide rail 603 and the second slide rail 605 and 607 slippages of U-shaped backing plate;
See Fig. 3 e and Fig. 3, also comprise an intermediate connector 610, the one end has screw hole 621, have a plurality of installing holes 624 on the other end disk 622, its middle part has an axis hole 623, an end of intermediate connector 610 by screw 611 be fixed in anti-pivoted arm back-up block 604 in the screw hole of opening 616, its other end middle part axis hole 623 connects driving gear shafts, and by the flange reduction box 608 that is connected, reduction box 608 bottom mounted motors 609.
The output shaft of motor 609 by intermediate connector 610 and guide 606, is connected with driving gear shaft described in pan feeding carding apparatus 1 or the checkout gear 2 respectively.
Because reduction box 608 and motor 609 are in the state of suspending, and back-up block 602 is set and connects reduction box 608 by intermediate connector 610 and flange mode, prevent that reduction box 608 and motor 609 from transfer phenomenon occuring.
When conveyer belt relaxes, when needing to regulate rate of tension, need not to dismantle motor 609 and reduction box 608, unclamp the adjusting nut 612 of back-up block 602 both sides, anti-pivoted arm back-up block 604 and guide 606 are slided along U-lag 614 simultaneously, drive reduction box 608, motor 609 and driving gear shaft and slide simultaneously, be adjusted to the appropriate location after, tighten adjusting nut 612 and get final product, can regulate easily the rate of tension of conveyer belt.
(5) the embodiment aluminium section bar 7:
As shown in figure 14, the aluminium section bar 7 of detection embodiment required for the present invention, the shape structure meets at right angles, the two ends of the first right-angle side 7-1 are respectively arranged with a plurality of impression C, be arranged at intervals with through hole B and blind hole A on the second right-angle side 7-2, the two ends of the first right-angle side 7-1 and the second right-angle side 7-2 handing-over are provided with breach D, also have a groove 7-3 on the first right-angle side 7-1.Aluminium section bar 7 length are 1.5m.The invention is not restricted to detect the aluminium section bar of said structure feature, as long as the setting of corresponding change sensor and detection utensil.
(6) as shown in figure 10, sensing of the present invention and automatically controlled process:
Detect as example take a single aluminium section bar wherein: enter when aluminium section bar 7 shown in Figure 14 before the testing agency 8 of checkout gear 2, the transducing signal that single-chip microcomputer receives is low level (near 0V), when aluminium section bar 7 enters in the testing agency 8, at first enter the sensing range of commencing signal sensor 904, the single-chip microcomputer signal becomes high level (rising edge of signal), aluminium section bar 7 passes through Fiducial signal sensor 907 successively afterwards, end signal sensor 913, blind hole signal transducer 912, through hole signal transducer 911, the architectural feature of perception and detection aluminium section bar 7.After aluminium section bar 7 entered testing agency 8, the impression C that camera 805 detects aluminium section bar 7 starting ends simultaneously took pictures by camera 805, and industrial computer is processed image and judged whether impression C.When carrying out above-mentioned detection, and count by single-chip microcomputer.When aluminium section bar 7 leaves testing agency 8, through end signal sensor 913 sensings, the signal of telecommunication that single-chip microcomputer receives from high level become low level then single-chip microcomputer the data of counting are processed.Aluminium section bar 7 embodiment illustrated in fig. 14 is detected, when the blind hole number equals 5, via count equals 4, impression exists, the breach size is in prescribed limit the time, and mark cylinder 802 is mark not, when having one when undesirable, mark cylinder 802 marks, and pushes the Accreditation Waiting Area by pushing cylinder 304 at last.
See Figure 12, for front end breach D, the corresponding time is t2-t1, and for rear end breach D, the corresponding time is t20-t19; For through hole B and blind hole A, the difference of corresponding time is their long size in hole; For two ends impression C, camera makes the camera action by the end signal sensor to triggering signal, industrial computer carries out software to image to be processed, judge that front end impression C has or not, the triggering signal of having again, camera moves once again, and industrial computer carries out a software again to image to be processed, and judges to have or not rear end impression C.During actual the detection, at first demarcate standard aluminum section bar 7, the t2-t1 that settles the standard, t20-t19, through hole B number N2, blind hole A number N1, and the having or not of impression C.Then aluminium section bar 7 resulting numerical value and the standard that detects later compared, just meeting the requirements within error range is judged as certified products, and mark cylinder 802 is failure to actuate, otherwise mark cylinder 802 marks.
See Fig. 4, Fig. 7 and Figure 11, be divided into three the tunnel by dividing plate 201 on the transfer passage of checkout gear 2 of the present invention, each road is designed a single-chip microcomputer and respectively with installation of sensors plate 9, is independent of each other, and is convenient to working independently of each road.Single-chip microcomputer receives the information from senser element, and the control cylinder action, and controls indicator lamp, warning; Realize the exchange of information between single-chip microcomputer and the industrial computer by interface circuit; Industrial computer carries out also will accepting the detection information from single-chip microcomputer image processes except the image that camera is taken, and comprehensively the information processed of self image is judged whether aluminium section bar 7 is qualified, and the result is presented on the Electric Appliance Cabinet man-machine interface.
As shown in figure 13, the demonstration of Electric Appliance Cabinet man-machine interface comprises touch-screen 11, and touch-screen 11 tops are provided with relay indicating light 10, and its below is provided with shift knob 12, and the content that shows on the touch-screen 11 comprises detection sum, passing number and underproof demonstration.
Among the present invention, described motor 609, propelling movement cylinder 304 and mark cylinder 802 and air-path control system, sensor, single-chip microcomputer, industrial computer and other automatically controlled hardware and automatically controlled software all adopt prior art.
(7) course of work of the present invention:
The first step: the aluminium section bar 7 that processes is introduced into pan feeding carding apparatus 1 and carries out combing and conveying:
See Fig. 1 to Fig. 3, starter motor 609, conveyer belt 109 operations, three 7 while of aluminium section bar entrances enter in three road transfer passages that are divided into by dividing plate 104, and three aluminium section bars 7 are carried by conveying device simultaneously;
Second step: the guiding of aluminium section bar 7 and detection:
See Fig. 1, Fig. 4, enter into three road transfer passages of checkout gear 2 through three aluminium section bars 7 of combing, at first enter the guider 204 of the transfer passage import department with equal height, see Fig. 4 a, Figure 14, Fig. 4, this moment, large 1003 recessings of directive wheel cooperated butt with the second right-angle side 7-2 of aluminium section bar 7, aluminium section bar 7 is tentatively led, little directive wheel 1005 inserts in the groove 7-3 of aluminium section bar 7, because under the effect of little directive wheel 1005 deadweights, aluminium section bar 7 is moved ahead along throughput direction and close separately dividing plate 201 inboards, two little directive wheels 1005 act on simultaneously, and aluminium section bar 7 is not beated; When the afterbody of aluminium section bar 7 does not also leave the guider 204 of transfer passage import department, the head of aluminium section bar 7 has entered the guider 204 that is positioned at testing agency 8 porch, at this moment, only need two little directive wheels 1005 to insert in the groove 7-3 of aluminium section bar 7, make aluminium section bar 7 enter testing agency's 8 interior detections; See Fig. 5, this moment, the transfer passage of three aluminium section bars 7 had different height in testing agency 8, and each feature of aluminium section bar 7 comprises that breach, through hole, blind hole and impression are corresponding and detected; If it is qualified to detect aluminium section bar 7, then aluminium section bar 7 directly passes through smoothly, if it is defective to detect aluminium section bar 7, when aluminium section bar 7 afterbodys left surveyed area, the labelling head of mark cylinder 802 was to the defective work mark;
The 3rd step: see Fig. 1 and Fig. 9, the aluminium section bar 7 that leaves checkout gear 2 delivers into sorting equipment 3, three aluminium section bars 7 that are in differing heights enter respectively the horizontal strip Board position of gripper shoe 307, because the upper edge position of roller 306 is higher than the position of gripper shoe 307 horizontal strip plate upper surfaces, three aluminium section bars 7 are fed forward simultaneously by roller 306, when aluminium section bar 7 is run into barrier plate 301, aluminium section bar 7 stops action, push cylinder 304 actions, piston rod stretches out, and by working of plastics 305 the discharging slope that aluminium section bar 7 pushes respectively gripper shoe 307 is entered lower operation;
The 4th step: the workpiece that the workman will detect is taken away, and picks out and make markd defective workpiece.Learn testing result by the switch board man-machine interface, can obtain qualification rate, the disqualification rate of each batch product simultaneously, and underproof main cause, sort out and play markd defective workpiece, qualified workpiece is discharged into truck enters lower operation.
In the actual use procedure of the present invention, need not to change original production line, at the output of original production line the present invention is installed, can carry out the real-time detection of aluminium section bar.
Aluminium section bar on-line measuring device of the present invention, its overall length is 6.5m, beam overall is 0.5m, its transfer passage is divided into three tunnel of differing heights, can detect simultaneously three aluminium section bars, has effectively reduced length and the width of pipeline, make whole plant area area little, space availability ratio is large, and high efficiency effectively reduces cost.
Above description is explanation of the invention, is not that limited range of the present invention within protection scope of the present invention, can be done any type of modification referring to claim to the restriction of invention.
Claims (10)
1. the on-line measuring device of an aluminium section bar is characterized in that: be included in checkout gear (2) and sorting equipment (3) that same direction is connected installation successively:
The structure of checkout gear (2) is: the upper roll shaft system of installing of frame (5), conveyer belt (202) is installed in the roll shaft system, the driving gear shaft that is installed on frame (5) first end is connected with motor driver (6), the driven gear shaft that the second end setting height(from bottom) of frame (5) does not wait, conveyer belt (202) is installed respectively between described driving gear shaft and the described driven gear shaft, consist of first end and have equal height, the second end has the transfer passage of each single aluminium section bar of differing heights, baffle plate (203) is installed respectively in two outsides of whole transfer passage, between described each single aluminium section bar transfer passage dividing plate (201) is installed respectively; Described conveyer belt (202) one ends are equipped with testing agency (8), and the structure of testing agency (8) is: comprise support (803), in the transfer passage difference installation and measuring parts of upper corresponding each described each the single aluminium section bar of support (803);
The structure of sorting equipment (3) is: comprise frame (303), one end of frame (303) is equipped with the bracing frame of accepting aluminium section bar, the other end of frame (303) is equipped with the barrier plate (301) of aluminium section bar, and a side of described aluminium section bar bracing frame is equipped with the propelling movement cylinder (304) of aluminium section bar on frame (303).
2. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: the anteposition of described checkout gear (2) also is connected pan feeding carding apparatus (1) is installed, the structure of described pan feeding carding apparatus (1) is: comprise frame (5), the upper roll shaft system (101) of installing of frame (5), conveyer belt (109) is installed in the roll shaft system (101), and the driving gear shaft of roll shaft system (101) is connected with motor driver (6); Baffle plate (105) is installed in the both sides of conveyer belt (109), conveyer belt (109) is added dividing plate (104), dividing plate (104) is separated into conveyer belt (109) transfer passage of each single aluminium section bar, the number of the transfer passage of described each single aluminium section bar is corresponding with the number of the above each single aluminium section bar transfer passage of checkout gear (2), and the height of the discharge end of the transfer passage of the above each single aluminium section bar of conveyer belt (109) is consistent with the height of the transfer passage feeding end of the above each single aluminium section bar of checkout gear (2).
3. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: in the checkout gear (2), conveyer belt (202) is synchronous cog belt.
4. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: the detection part of installing respectively in the transfer passage of upper corresponding each described each the single aluminium section bar of support (803) is camera (805), detecting sensor group and mark cylinder (802), on the piston rod of mark cylinder (802) labelling head is installed.
5. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: the guider (204) that aluminium section bar is installed on the transfer passage of each single aluminium section bar described in the checkout gear (2), guider (204) comprises the rotating shaft (1001) that is installed on the frame, rotating shaft (1001) is hinged with an end of connecting rod (1002), and the other end of connecting rod (1002) connects directive wheel.
6. the on-line measuring device of aluminium section bar as claimed in claim 1 is characterized in that: in the checkout gear (2), the pinch roller (801) of aluminium section bar is installed respectively in the transfer passage of upper corresponding each described each the single aluminium section bar of described support (803).
7. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: in the checkout gear (2), mounting structure in the upper detecting sensor group of installing of support (803) is: comprise installation of sensors plate (9), the installation of sensors plate has the hole on (9), mounting slip piece in the hole, installation of sensors on slipping block, described slipping block and screw butt.
8. the on-line measuring device of aluminium section bar as claimed in claim 1 or 2, it is characterized in that: in pan feeding carding apparatus (1) or the checkout gear (2), wherein the mounting structure of motor driver (6) is as follows: the outside of aluminium section bar transfer passage baffle plate (105) or (203) is separately installed with the adjusting device of regulating the conveying belt tension degree, described adjusting device comprises a pair of reeded slide rail of being with respectively, the first slide rail (603) and the second slide rail (605) be the relative spacing distance that reaches up and down, and be anchored on described baffle plate (105) or (203) outside by U-shaped backing plate (607), groove between described the first slide rail (603) and the second slide rail (605) is embedded with a guide (606), be positioned on the baffle plate of described U-shaped backing plate (607) one sides and be connected with back-up block (602), leading screw (601) passes respectively guide (606) and back-up block (602);
Leading screw (601) is upper also to be equipped with anti-pivoted arm back-up block (604) between back-up block (602) and guide (606), notch and first slide rail (603) and second slide rail (605) of anti-pivoted arm back-up block (604) by two ends is slidingly connected; Motor (609) connects reduction box (608), reduction box (608) is connected with anti-pivoted arm back-up block (604) and guide (606) respectively by intermediate connector (610), the output shaft of motor (609) by intermediate connector (610) and guide (606), is connected with driving gear shaft described in pan feeding carding apparatus (1) or the checkout gear (2) respectively.
9. the on-line measuring device of aluminium section bar as claimed in claim 1, it is characterized in that: in the sorting equipment (3), the support frame structure of single aluminium section bar is as follows: comprise one group of aluminium section bar gripper shoe (307) that is in differing heights that is supported and separated by roller (306), described roller (306) is installed on the roller shaft, roller shaft is connected with gripper shoe (307) by support, the upper edge position of roller (306) is higher than the upper surface position of gripper shoe (307), and the aluminium section bar gripper shoe (307) of described differing heights matches with the differing heights of each single aluminium section bar transfer passage the second end in the checkout gear (2).
10. the on-line measuring device of aluminium section bar as claimed in claim 9, it is characterized in that: described aluminium section bar gripper shoe (307) is horizontal strip plate, the bar length direction of horizontal strip plate is vertical with the transmission direction of aluminium section bar, and the termination of horizontal strip plate is with the discharging slope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105420541A CN103008252A (en) | 2012-12-14 | 2012-12-14 | On-line detection device of aluminium profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105420541A CN103008252A (en) | 2012-12-14 | 2012-12-14 | On-line detection device of aluminium profile |
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| CN103008252A true CN103008252A (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012105420541A Pending CN103008252A (en) | 2012-12-14 | 2012-12-14 | On-line detection device of aluminium profile |
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| CN109482507A (en) * | 2018-12-03 | 2019-03-19 | 安徽理工大学 | Count discriminate linear type express delivery sorting system |
| CN109514333A (en) * | 2018-12-25 | 2019-03-26 | 天津大强钢铁有限公司 | A kind of apparatus for grouping |
| CN110665844A (en) * | 2019-09-06 | 2020-01-10 | 广东兴发铝业有限公司 | Aluminum alloy profile surface detection and subpackaging mechanism |
| CN110937328A (en) * | 2019-11-29 | 2020-03-31 | 佛山市澳科自动化工程有限公司 | Aluminum profile stacking line |
| CN111006567A (en) * | 2019-12-09 | 2020-04-14 | 湖州神龙铝业有限公司 | Measurement and calibration device for aluminum profile machining |
| CN111069083A (en) * | 2019-12-12 | 2020-04-28 | 广东和胜工业铝材股份有限公司 | Method for eliminating post-process defects of tail shrinkage and welding of industrial aluminum profile |
| CN113324512A (en) * | 2021-04-20 | 2021-08-31 | 广东新合铝业新兴有限公司 | Online continuous monitoring system and method for aluminum profile production |
| CN114260203A (en) * | 2021-12-07 | 2022-04-01 | 贵州建隆新能源汽车有限责任公司 | A section bar processing apparatus for new forms of energy car body preparation |
| CN114345750A (en) * | 2022-03-17 | 2022-04-15 | 江苏华存电子科技有限公司 | Storage chip is with transfer chain device with structure is chosen to sieve |
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| CN111069083B (en) * | 2019-12-12 | 2021-08-31 | 广东和胜工业铝材股份有限公司 | Method for eliminating post-process defects of tail shrinkage and welding of industrial aluminum profile |
| CN113324512A (en) * | 2021-04-20 | 2021-08-31 | 广东新合铝业新兴有限公司 | Online continuous monitoring system and method for aluminum profile production |
| CN113324512B (en) * | 2021-04-20 | 2021-12-07 | 广东新合铝业新兴有限公司 | Online continuous monitoring system and method for aluminum profile production |
| CN114260203A (en) * | 2021-12-07 | 2022-04-01 | 贵州建隆新能源汽车有限责任公司 | A section bar processing apparatus for new forms of energy car body preparation |
| CN114345750A (en) * | 2022-03-17 | 2022-04-15 | 江苏华存电子科技有限公司 | Storage chip is with transfer chain device with structure is chosen to sieve |
| CN114345750B (en) * | 2022-03-17 | 2022-06-14 | 江苏华存电子科技有限公司 | Conveying line device with screening structure for storage chips |
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Application publication date: 20130403 |