CN103000330A - Automatic motor magnet steel magnetizer - Google Patents
Automatic motor magnet steel magnetizer Download PDFInfo
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- CN103000330A CN103000330A CN201210493919XA CN201210493919A CN103000330A CN 103000330 A CN103000330 A CN 103000330A CN 201210493919X A CN201210493919X A CN 201210493919XA CN 201210493919 A CN201210493919 A CN 201210493919A CN 103000330 A CN103000330 A CN 103000330A
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Abstract
The invention discloses an automatic motor magnet steel magnetizer. The automatic motor magnet steel magnetizer is characterized in that a magnetizing module is mounted on the upper plane of a workbench of a rack, and a case lifting device is mounted on the lower plane of the workbench; a case bearing tool of the case lifting device is arranged at the middle part of the magnetizing module and can move up and down; a crossbeam frame is arranged above the workbench of the rack; a rotor guide lifting device is mounted on the crossbeam frame; a magnet steel polarity detection device and a case marking device are respectively arranged on the left side and the right side, close to the rotor guide lifting device, of the crossbeam frame; rotor placement height detection devices are arranged on the both ends of the crossbeam frame; and a safety device is arranged on the workbench of the rack and is close to the front side of the magnetizing module. By this way, the automatic motor magnet steel magnetizer provided by the invention can greatly lower the requirement on labor force and complete a plurality of processes integrally, so that workers can operate the magnetizer simply and safely, and the production efficiency can be improved effectively.
Description
Technical field
The present invention relates to the automated machine field, particularly relate to a kind of magnetic steel of motor automatic magnetizing apparatus.
Background technology
A lot of complicated machines all have manually to assemble and finish in the industry manufacturing in modern times, comprising the portable computer in the electronic industry etc., also comprise automobile making and other household electrical appliance etc.; Needing a lot of little assembling links to make up together during these industry are made finishes, such as the electronic motor assembling that rises the window device in the automobile production, it is all by man-made assembly, because the human factor assembling will exist deviation and efficiency, affect the overall production capacity output value, wherein magnetizing of magnet steel is relatively more dangerous operation in the motor casing, it is to utilize the high-tension electricity of moment to lead in coil, producing strong magnetic magnetizes to the object in the magnetic field, the workman put with feeding and magnetize after magnetic pole detect, all need workman's Self-operating, cumbersome, lavish labor on very much.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of magnetic steel of motor automatic magnetizing apparatus, can greatly reduce the demand to the labour, and a plurality of process set are finished, and workman's safety simple to operate effectively raises production efficiency.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of magnetic steel of motor automatic magnetizing apparatus is provided, this magnetic steel of motor automatic magnetizing apparatus comprises that the module that magnetizes is installed on plane on the workbench of frame, the workbench lower plane is equipped with the casing lowering or hoisting gear, the casing carrying frock of casing lowering or hoisting gear moves up and down in the middle of being positioned at the module that magnetizes, the workbench top of described frame is provided with cross beam frame, the rotor guiding elevating device is installed on the cross beam frame, the left and right sides by the rotor guiding elevating device on the cross beam frame is separately installed with magnet steel device for detecting polarity and case beating device for mark, the two ends of cross beam frame are provided with rotor and put into height detecting device, and the frame near the module front of magnetizing on the workbench is provided with safety device;
Preferably, the described module that magnetizes comprises that the magnetizing coil group is fixed in plane on the workbench by many eradications edge column, and described magnetizing coil group is " C " shape opening copper coil group forward;
Preferably, described casing lowering or hoisting gear comprises that the casing lift cylinder both sides of being fixed in the workbench lower plane are provided with guide pad, the piston rod of casing lift cylinder passes workbench and is connected to the bearing base plate, be inserted with guide rod movable up and down in the guide pad, the upper end of guide rod is connected to the bearing base plate, and casing carrying frock is installed on the bearing base plate;
Preferably, described casing carrying frock comprises that insulated column is installed on the bearing base plate of casing lowering or hoisting gear, the insulated column upper end is fixed with the casing load bearing seat, and the side of casing load bearing seat is provided with the tangent plane of two symmetries, is fixed with a casing positive stop strip that prevents that the casing rotation from dropping on each tangent plane;
Preferably, described rotor guiding elevating device comprises that the lifting flange lower end of upright type lifting device is equipped with rotor guiding anticollision mechanism, described upright type lifting device comprises and is fixed with 2 section bar columns on the base, the upper end of section bar column is equipped with rotor lift cylinder fixed head, on the rotor lift cylinder fixed head rotor lift cylinder is installed, the piston rod of rotor lift cylinder is connected to the lifting flange, rotor lift cylinder body is with two guide rod devices, and the guide post lower end of two guide rod devices is connected to the lifting flange;
Preferably, described rotor guiding anticollision mechanism comprises that " C " shape connecting plate is fixed in the lifting flange of upright type lifting device, the two ends of " C " shape connecting plate are equipped with the guiding pin rod, cover has guide runner and spring on the guiding pin rod, spring is positioned between guide runner and " C " shape connecting plate, be fixed with the Crashworthy plate with the rotor fairlead on the guide runner, rotor fairlead forward that side is provided with the opening tangent plane;
Preferably, described magnet steel device for detecting polarity comprises that the polarity that can stretch is installed on " L " shape A support detects two shaft cylinders to the right, the piston rod front end of two shaft cylinders is provided with flange bracket, be fixed with the block of band " V " opening on the flange bracket, the bottom of block is provided with the magnetic pole sense switch, and " L " shape A support is installed on the left end of the cross beam frame of frame;
Preferably, described case beating device for mark comprises two shaft cylinders of getting ready that can stretch left is installed on " L " shape B support, the piston rod front end of getting two shaft cylinders ready is provided with gets flange bracket ready, get ready and be fixed with the automatic telescopic tapper on the flange bracket, " L " shape B support is installed on the right-hand member of the cross beam frame of frame;
Preferably, described rotor is put into the inductor support that height detecting device comprises the cross beam frame two ends that are installed on frame, and the corresponding laser beam formula position transducer in a pair of position is installed on the inductor support.
The invention has the beneficial effects as follows: a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention, can automatic lifting magnetize, reduce the danger coefficient of operation, and can detect voluntarily magnetic pole and perform simultaneously the magnetic pole mark; Greatly reduce the demand to the labour, a plurality of process set are finished, workman's safety simple to operate effectively raises production efficiency.
Description of drawings
Fig. 1 is the structural representation of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention;
Fig. 2 is the structural representation of the module that magnetizes of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention;
Fig. 3 is the structural representation of the casing lowering or hoisting gear of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention;
Fig. 4 is the structural representation of the rotor guiding elevating device of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention;
Fig. 5 is the structural representation of the magnet steel device for detecting polarity of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention;
Fig. 6 is the structural representation of the case beating device for mark of a kind of magnetic steel of motor automatic magnetizing apparatus of the present invention.
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail, thereby so that the advantage of invention and feature can be easier to be it will be appreciated by those skilled in the art that protection scope of the present invention is made more explicit defining.
See also Fig. 1 to Fig. 6, the embodiment of the invention comprises:
A kind of magnetic steel of motor automatic magnetizing apparatus, this magnetic steel of motor automatic magnetizing apparatus comprises that the module 2 that magnetizes is installed on plane on the workbench 11 of frame 1, workbench 11 lower planes are equipped with casing lowering or hoisting gear 3, the casing carrying frock 31 of casing lowering or hoisting gear 3 moves up and down in the middle of being positioned at the module 2 that magnetizes, workbench 11 tops of described frame 1 are provided with cross beam frame 12, rotor guiding elevating device 4 is installed on the cross beam frame 12, the left and right sides by rotor guiding elevating device 4 on the cross beam frame 12 is separately installed with magnet steel device for detecting polarity 5 and case beating device for mark 6, the two ends of cross beam frame 12 are provided with rotor and put into height detecting device 7, and the frame 1 near module 2 fronts of magnetizing on the workbench 11 is provided with safety device 8;
The described module 2 that magnetizes comprises that magnetizing coil group 21 is fixed in plane on the workbench 11 by 4 eradication edge columns 22, and described magnetizing coil group 21 is " C " shape opening copper coil group forward;
Described casing lowering or hoisting gear 3 comprises that casing lift cylinder 30 both sides of being fixed in workbench 11 lower planes are provided with guide pad 32, the piston rod of casing lift cylinder 32 passes workbench 11 and is connected to bearing base plate 33, be inserted with guide rod 34 movable up and down in the guide pad 32, the upper end of guide rod 34 is connected to bearing base plate 33, and casing carrying frock 31 is installed on the bearing base plate 33;
Described casing carrying frock 31 comprises that insulated column 310 is installed on the bearing base plate 33 of casing lowering or hoisting gear 3, insulated column 310 upper ends are fixed with casing load bearing seat 311, the side of casing load bearing seat 311 is provided with the tangent plane of two symmetries, is fixed with a casing positive stop strip 312 that prevents that the casing rotation from dropping on each tangent plane;
Described rotor guiding elevating device 4 comprises that lifting flange 401 lower ends of upright type lifting device 40 are equipped with rotor guiding anticollision mechanism 41, described upright type lifting device 40 comprises and is fixed with 2 section bar columns 403 on the base 402, the upper end of section bar column 403 is equipped with rotor lift cylinder fixed head 404, on the rotor lift cylinder fixed head 404 rotor lift cylinder 405 is installed, the piston rod of rotor lift cylinder 405 is connected to lifting flange 401, rotor lift cylinder 405 bodies are with two guide rod devices 406, and guide post 407 lower ends of two guide rod devices 406 are connected to lifting flange 401;
Described rotor guiding anticollision mechanism 41 comprises that " C " shape connecting plate 411 is fixed in the lifting flange 401 of upright type lifting device 40, the two ends of " C " shape connecting plate 411 are equipped with guiding pin rod 412, cover has guide runner 413 and spring 414 on the guiding pin rod 412, spring 414 is positioned between guide runner 413 and " C " shape connecting plate 411, be fixed with the Crashworthy plate 415 with rotor fairlead 416 on the guide runner 413, rotor fairlead 416 forward that side is provided with opening tangent plane 417;
Described magnet steel device for detecting polarity 5 comprises that the polarity that can stretch is installed on " L " shape A support 51 detects two shaft cylinders 52 to the right, the piston rod front end of two shaft cylinders is provided with flange bracket 53, be fixed with the block 54 of band " V " opening on the flange bracket 53, the bottom of block 54 is provided with magnetic pole sense switch 55, and " L " shape A support 51 is installed on the left end of the cross beam frame 12 of frame 1;
Described case beating device for mark 6 comprises that " L " shape B props up two shaft cylinders 62 of getting ready that can stretch left is installed on 61, the piston rod front end of getting two shaft cylinders 62 ready is provided with gets flange bracket 63 ready, get ready and be fixed with automatic telescopic tapper 64 on the flange bracket 63, " L " shape B support 61 is installed on the right-hand member of the cross beam frame 12 of frame 1;
Described rotor is put into the inductor support 71 that height detecting device 7 comprises cross beam frame 12 two ends that are installed on frame 1, and the corresponding laser beam formula position transducer 72 in a pair of position is installed on the inductor support 71.
A kind of motor casing bearing of the present invention is pressed into assembly machine automatically, can automatic lifting magnetize, and reduces the danger coefficient of operation, and can detect voluntarily magnetic pole and perform simultaneously the magnetic pole mark; Greatly reduce the demand to the labour, a plurality of process set are finished, workman's safety simple to operate effectively raises production efficiency.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (9)
1. magnetic steel of motor automatic magnetizing apparatus, it is characterized in that: this magnetic steel of motor automatic magnetizing apparatus comprises that the module that magnetizes is installed on plane on the workbench of frame, the workbench lower plane is equipped with the casing lowering or hoisting gear, the casing carrying frock of casing lowering or hoisting gear moves up and down in the middle of being positioned at the module that magnetizes, the workbench top of described frame is provided with cross beam frame, the rotor guiding elevating device is installed on the cross beam frame, the left and right sides by the rotor guiding elevating device on the cross beam frame is separately installed with magnet steel device for detecting polarity and case beating device for mark, the two ends of cross beam frame are provided with rotor and put into height detecting device, and the frame near the module front of magnetizing on the workbench is provided with safety device.
2. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: the described module that magnetizes comprises that the magnetizing coil group is fixed in plane on the workbench by many eradications edge column, and described magnetizing coil group is " C " shape opening copper coil group forward.
3. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described casing lowering or hoisting gear comprises that the casing lift cylinder both sides of being fixed in the workbench lower plane are provided with guide pad, the piston rod of casing lift cylinder passes workbench and is connected to the bearing base plate, be inserted with guide rod movable up and down in the guide pad, the upper end of guide rod is connected to the bearing base plate, and casing carrying frock is installed on the bearing base plate.
4. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described casing carrying frock comprises that insulated column is installed on the bearing base plate of casing lowering or hoisting gear, the insulated column upper end is fixed with the casing load bearing seat, the side of casing load bearing seat is provided with the tangent plane of two symmetries, is fixed with a casing positive stop strip that prevents that the casing rotation from dropping on each tangent plane.
5. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described rotor guiding elevating device comprises that the lifting flange lower end of upright type lifting device is equipped with rotor guiding anticollision mechanism, described upright type lifting device comprises and is fixed with 2 section bar columns on the base, the upper end of section bar column is equipped with rotor lift cylinder fixed head, on the rotor lift cylinder fixed head rotor lift cylinder is installed, the piston rod of rotor lift cylinder is connected to the lifting flange, rotor lift cylinder body is with two guide rod devices, and the guide post lower end of two guide rod devices is connected to the lifting flange.
6. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described rotor guiding anticollision mechanism comprises that " C " shape connecting plate is fixed in the lifting flange of upright type lifting device, the two ends of " C " shape connecting plate are equipped with the guiding pin rod, cover has guide runner and spring on the guiding pin rod, spring is positioned between guide runner and " C " shape connecting plate, be fixed with the Crashworthy plate with the rotor fairlead on the guide runner, rotor fairlead forward that side is provided with the opening tangent plane.
7. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described magnet steel device for detecting polarity comprises that the polarity that can stretch is installed on " L " shape A support detects two shaft cylinders to the right, the piston rod front end of two shaft cylinders is provided with flange bracket, be fixed with the block of band " V " opening on the flange bracket, the bottom of block is provided with the magnetic pole sense switch, and " L " shape A support is installed on the left end of the cross beam frame of frame.
8. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described case beating device for mark comprises two shaft cylinders of getting ready that can stretch left is installed on " L " shape B support, the piston rod front end of getting two shaft cylinders ready is provided with gets flange bracket ready, get ready and be fixed with the automatic telescopic tapper on the flange bracket, " L " shape B support is installed on the right-hand member of the cross beam frame of frame.
9. a kind of magnetic steel of motor automatic magnetizing apparatus according to claim 1, it is characterized in that: described rotor is put into the inductor support that height detecting device comprises the cross beam frame two ends that are installed on frame, and the corresponding laser beam formula position transducer in a pair of position is installed on the inductor support.
Priority Applications (1)
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CN201210493919XA CN103000330A (en) | 2012-11-28 | 2012-11-28 | Automatic motor magnet steel magnetizer |
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CN201210493919XA CN103000330A (en) | 2012-11-28 | 2012-11-28 | Automatic motor magnet steel magnetizer |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103247413A (en) * | 2013-05-24 | 2013-08-14 | 嵊州市伏安特磁电科技有限公司 | Automatic magnetizer for large-sized permanent magnet rotor |
CN104078191A (en) * | 2014-06-17 | 2014-10-01 | 江门协立磁业高科技有限公司 | Automatic positioning magnetization device |
CN104483640A (en) * | 2014-12-18 | 2015-04-01 | 重庆吉力芸峰实业(集团)有限公司 | Device and method for automatically magnetizing and testing magnetic motor rotors |
CN108091467A (en) * | 2017-12-28 | 2018-05-29 | 江苏朗信电气有限公司 | A kind of brushless electronic water pump rotor is with magnetizing and detection device |
CN108231328A (en) * | 2017-12-28 | 2018-06-29 | 合肥硬核派科技有限公司 | A kind of disk type electric motor rotor rotates magnetizing equipment |
CN112289539A (en) * | 2020-10-26 | 2021-01-29 | 惠州市旭展磁性材料有限公司 | Sliding type workpiece bearing table of magnetizing machine |
CN112885560A (en) * | 2021-03-30 | 2021-06-01 | 麦格雷博电子(深圳)有限公司 | Rotor integral magnetizing alignment device and method of permanent magnet motor |
CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
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CN201607427U (en) * | 2009-10-22 | 2010-10-13 | 宝山钢铁股份有限公司 | Magnetization device for magnetic particle inspection of drill rod tool joint |
CN201655468U (en) * | 2010-03-11 | 2010-11-24 | 湖南华磁磁性科技有限公司 | Magnetizer |
CN201975941U (en) * | 2011-03-10 | 2011-09-14 | 珠海启世机械设备有限公司 | Variable-frequency motor rotor positioning and magnetizing equipment for compressor |
CN203039507U (en) * | 2012-11-28 | 2013-07-03 | 苏州博德自动化科技有限公司 | Motor magnetic steel automatic magnetizing apparatus |
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Patent Citations (5)
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JP2007180149A (en) * | 2005-12-27 | 2007-07-12 | Tdk Corp | Molding device in magnetic field, and mold |
CN201607427U (en) * | 2009-10-22 | 2010-10-13 | 宝山钢铁股份有限公司 | Magnetization device for magnetic particle inspection of drill rod tool joint |
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CN201975941U (en) * | 2011-03-10 | 2011-09-14 | 珠海启世机械设备有限公司 | Variable-frequency motor rotor positioning and magnetizing equipment for compressor |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103247413A (en) * | 2013-05-24 | 2013-08-14 | 嵊州市伏安特磁电科技有限公司 | Automatic magnetizer for large-sized permanent magnet rotor |
CN103247413B (en) * | 2013-05-24 | 2015-10-28 | 嵊州市伏安特磁电科技有限公司 | A kind of large-scale p-m rotor automatic magnetizing apparatus |
CN104078191A (en) * | 2014-06-17 | 2014-10-01 | 江门协立磁业高科技有限公司 | Automatic positioning magnetization device |
CN104483640A (en) * | 2014-12-18 | 2015-04-01 | 重庆吉力芸峰实业(集团)有限公司 | Device and method for automatically magnetizing and testing magnetic motor rotors |
CN104483640B (en) * | 2014-12-18 | 2017-03-08 | 重庆吉力芸峰实业(集团)有限公司 | Magneto rotor automatic magnetism-charging test device and its method for testing that magnetizes |
CN108091467A (en) * | 2017-12-28 | 2018-05-29 | 江苏朗信电气有限公司 | A kind of brushless electronic water pump rotor is with magnetizing and detection device |
CN108231328A (en) * | 2017-12-28 | 2018-06-29 | 合肥硬核派科技有限公司 | A kind of disk type electric motor rotor rotates magnetizing equipment |
CN108091467B (en) * | 2017-12-28 | 2023-09-26 | 江苏朗信电气股份有限公司 | Magnetizing and detecting device for brushless electronic water pump rotor |
CN112289539A (en) * | 2020-10-26 | 2021-01-29 | 惠州市旭展磁性材料有限公司 | Sliding type workpiece bearing table of magnetizing machine |
CN112885560A (en) * | 2021-03-30 | 2021-06-01 | 麦格雷博电子(深圳)有限公司 | Rotor integral magnetizing alignment device and method of permanent magnet motor |
CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
CN113804334B (en) * | 2021-08-20 | 2023-06-16 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
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Application publication date: 20130327 |