CN102995654B - Process for mounting equipment in garbage transportation station - Google Patents
Process for mounting equipment in garbage transportation station Download PDFInfo
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- CN102995654B CN102995654B CN201210437774.1A CN201210437774A CN102995654B CN 102995654 B CN102995654 B CN 102995654B CN 201210437774 A CN201210437774 A CN 201210437774A CN 102995654 B CN102995654 B CN 102995654B
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Abstract
The invention discloses a process for mounting equipment in a garbage transportation station. The mounting process is characterized by comprising the following steps: 1, paying off an equipment foundation; 2, digging the equipment foundation; 3, mounting a pre-embedded part; 4, pouring concrete; 5, timing an equipment position; and 6, fixing the equipment. The concrete pouring refers to one-time pouring. The equipment is fixed in a chemical bolt anchoring manner. The process for mounting the equipment in the garbage transportation station disclosed by the invention has the characteristics of simple operation, high mounting efficiency, low cost, high mounting precision, good engineering quality and the like.
Description
Technical field
The present invention relates to a kind of mounting process of sanitation equipment, especially a kind of mounting process of refuse transfer station equipment.
Background technology
At present, the mounting process more complicated of refuse transfer station equipment, existing way has two kinds, way one: concreting bed course in advance on equipment position to be installed, and embedded bar, reach after design strength grade until concrete, equipment is mixed up position, and after equipment being welded and fixed with reinforcing bar, carrying out second coagulation soil and build, reach after design strength grade until concrete, equipment can carry out debugging and use; Way two: concreting in advance on equipment position to be installed, and set aside pre-embedded piece bores hole, reach after design strength grade until concrete, equipment is mixed up position, and built-in fitting is positioned in reserving hole, after built-in fitting and equipment firm welding, carry out second coagulation soil and build, reach after design strength grade until concrete, equipment can carry out debugging and use.These two kinds of equal more complicated of mounting process, efficiency is low, cost is high, and when equipment is provided with deviation, often not easily adjusts, and rework cost is larger.For this reason, we have invented the refuse transfer station equipment mounting process for solving problems.
Summary of the invention
The object of the present invention is to provide a kind of without the need to secondary concreting during civil engineering, only need the mounting process of one-time-concreting concrete and mountable device, it is simple to operate, and efficiency of construction is high, and cost is low, and when equipment is provided with deviation, easily adjusts, and rework cost is low.
The present invention is achieved in that refuse transfer station equipment mounting process, it is characterized in that: its mounting process comprises: 1. equipment Foundations unwrapping wire; 2. equipment Foundations excavation; 3. installation of embedded parts; 4. concreting; 5. device location adjustment; 6. equipment is fixed, and described concreting is one-time-concreting; Described equipment is fixing adopts chemical bolt anchor connection mode, and concrete technology step is:
1. equipment Foundations unwrapping wire: according to refuse transfer station equipment installation drawing, puts equipment longitudinal direction, horizontal baseline well;
2. equipment Foundations excavation: according to refuse transfer station equipment installation drawing and the equipment baseline put well, equipment Foundations are excavated, is backfilled to the absolute altitude of drawing requirement after excavation, and rammed earth;
3. installation of embedded parts: the built-in fitting needed for refuse transfer station equipment is installed according to refuse transfer station equipment installation drawing;
4. concreting: propped up template in advance according to refuse transfer station equipment installation drawing dimensional requirement, checked template size, concreting, maintenance concrete is to strength grade;
5. device location adjustment: according to refuse transfer station equipment installation drawing, first equipment is placed in roughly in refuse storage area, with survey tool, device location is measured again, the position of special tool to equipment is adopted to finely tune, repeated measurement like this, fine setting, finally guarantee the requirement of device location size conforms installation drawing;
6. equipment is fixed: adopt and be fixedly connected with mechanism's syndeton installation, the described mechanism that is fixedly connected with is chemical bolt anchor connection structure, described chemical bolt anchor connection structure comprises chemical bolt anchoring assembly and Connection Block, during installation, refuse transfer station equipment is connected with concrete, chemical bolt anchoring assembly is connected by nut with Connection Block, guarantee equipment and concrete are connected firmly, and produce without relative motion.
Above-described chemical bolt anchoring assembly, comprise screw rod, medicament pipe and gel layer, the inner chamber of screw rod is drilled with hole, is provided with medicament pipe in hole, and the skin of medicament pipe is fixing by gel layer bonding.
Above-described Connection Block, comprises riser, base plate and stiffener, and riser and base plate are fixed by stiffener.
Above-described riser and base plate are made up of steel plate materials.
Compared with prior art, the mounting process of refuse transfer station equipment of the present invention has following characteristics:
1. mounting process is simple to operate, and installation effectiveness is high.I.e. mountable device after the mounting process concreting of this refuse transfer station equipment completes, build without the need to second coagulation soil, equipment mounting process step is fairly simple, and civil engineering efficiency is high.
2. cost is low.Equipment manufacturer and civil engineering side, without the need to installing the built-in fitting being used for fixed equipment in advance, effectively reduce the cost increasing installation because of built-in fitting.
3. installation accuracy is high, good engineering quality.The installation of this equipment adopts the multiple connected modes such as expansion bolt connection and chemical anchoring connection to fix equipment, flexible for installation, when there is installation deviation, can be revised by redrilling, the mode reinstalled, simple to operate, easy adjustment, the technique of required remedial measure is simple, so installation quality is easily up to standard.
Accompanying drawing explanation
Be described in further detail below in conjunction with accompanying drawing:
Fig. 1 is construction technology process block diagram of the present invention.
Fig. 2 is the embodiment of the present invention 1 mounting process floor map.
Fig. 3 is the embodiment of the present invention 1 mounting process side schematic view.
Fig. 4 is I partial enlarged drawing being fixedly connected with mechanism 5 in Fig. 3.
Fig. 5 is II partial enlarged drawing being fixedly connected with mechanism 5 in Fig. 3.
Fig. 6 is III partial enlarged drawing being fixedly connected with mechanism 5 in Fig. 3.
Fig. 7 is the main TV structure simplified schematic diagram of chemical bolt anchoring assembly 7.
Fig. 8 is the main TV structure simplified schematic diagram of Connection Block 8.
Fig. 9 is the left TV structure simplified schematic diagram of Fig. 8.
Figure 10 is Fig. 8 plan structure simplified schematic diagram.
Component title and sequence number in figure:
Transfer station 1, moving flatcar 2, compressor 3, loading bin 4, be fixedly connected with mechanism 5, concrete 6, chemical bolt anchoring assembly 7, Connection Block 8, screw rod 9, nut 10, packing ring 11, medicament pipe 12, gel layer 13, riser 14, base plate 15, stiffener 16.
Detailed description of the invention
Shown in Fig. 1 ~ 6, refuse transfer station equipment mounting process of the present invention comprises: 1. equipment Foundations unwrapping wire; 2. equipment Foundations excavation; 3. installation of embedded parts; 4. concreting; 5. device location adjustment; 6. equipment is fixed, and concrete technology step is:
1. equipment Foundations unwrapping wire: according to refuse transfer station equipment installation drawing, puts equipment longitudinal direction, horizontal baseline well;
2. equipment Foundations excavation: according to refuse transfer station equipment installation drawing and the equipment baseline put well, equipment Foundations are excavated, is backfilled to the absolute altitude of drawing requirement after excavation, and rammed earth.
3. installation of embedded parts: the built-in fitting needed for refuse transfer station equipment is installed according to refuse transfer station equipment installation drawing.
4. concreting: according to refuse transfer station equipment installation drawing dimensional requirement formwork supporting plate in advance, check template size, concreting 6, maintenance concrete 6 to strength grade.Concrete 6 is built and is only needed one-time-concreting, builds without the need to secondary.
5. device location adjustment: according to refuse transfer station equipment installation drawing, first equipment is placed in roughly shown position (referring to Fig. 1, Fig. 2), with survey tool, device location is measured again, the position of special tool to equipment is adopted to finely tune, repeated measurement like this, fine setting, finally guarantee the requirement of device location size conforms installation drawing.
6. equipment is fixed: adopt and be fixedly connected with mechanism 5 syndeton installation, the described mechanism 5 that is fixedly connected with is chemical bolt anchor connection structures, described chemical bolt anchor connection structure comprises chemical bolt anchoring assembly 7 and Connection Block 8, be connected with concrete 6 by refuse transfer station 1 equipment during installation, chemical bolt anchoring assembly 7 is connected by nut 10 with Connection Block 8.
Referring to as shown in Figure 7, chemical bolt anchoring assembly 7 comprises screw rod 9, medicament pipe 12 and gel layer 13, and the inner chamber of screw rod 9 is drilled with hole, is provided with medicament pipe 12 in hole, and the skin of medicament pipe 12 bonds fixing by gel layer 13.
Referring to as shown in figs. 8-10, Connection Block 8 comprises riser 14, base plate 15 and stiffener 16, and riser 14 and base plate 15 are fixed by stiffener 16.
Chemical bolt anchor connection mode of the present invention includes but are not limited to the multiple connected modes such as expansion bolt connection, chemical anchoring connection.
Embodiment 1:
City, environmental sanitation place, Nanning, needs to install refuse transfer station equipment, adopts refuse transfer station equipment mounting process of the present invention.
Referring to Fig. 2,3, shown in 4 and 5, the equipment of this refuse transfer station 1 mainly comprises moving flatcar 2, compressor 3 and loading bin 4, the concrete technology that refuse storage area 1 equipment is installed is as follows:
1. equipment Foundations unwrapping wire: according to this model refuse transfer station equipment installation drawing, as calculated, setting-out determination refuse transfer station equipment installation site, put well moving flatcar 2, compressor 3 and loading bin 4 longitudinally, horizontal baseline.
2. equipment Foundations excavation: according to this model refuse transfer station equipment installation drawing and the equipment baseline put well, equipment Foundations are excavated, is backfilled to the absolute altitude of drawing requirement after excavation, and rammed earth.
3. installation of embedded parts: by the built-in fitting needed for this model refuse transfer station equipment according to the installation of refuse transfer station equipment installation drawing, comprise built-in electric wire penetration pipe, hydralic hose penetration pipe, blow-off pipe and reinforcing bar etc.
4. concreting: according in this model refuse transfer station equipment installation drawing, the installation dimension of moving flatcar 2, compressor 3 and loading bin 4 requires to have propped up template in advance, checks template size, concreting, maintenance concrete 6 to strength grade.Concrete 6 is built and is only needed one-time-concreting, builds without the need to secondary.
5. device location adjustment: according to this model refuse transfer station equipment installation drawing, first moving flatcar 11, compressor 12 and loading bin 13 are placed in shown position roughly, with survey tool, device location is measured again, and finely tune with the position of special tool to moving flatcar 11, compressor 12 and loading bin 13, repeated measurement like this, fine setting, finally guarantee that moving flatcar 11, compressor 12 and loading bin 13 position dimension meet installation drawing requirement.
6. equipment is fixed: adopt chemical bolt anchor connection mode, determine specification and the quantity of chemical bolt as calculated, be welded to connect seat 8, riser 14 and base plate 15 are welded and fixed by stiffener 16, hole at Connection Block 8, clear hole, places pencil, screw in chemical bolt, by chemical bolt anchoring assembly 7 and Connection Block 8, moving flatcar 2, compressor 3 and loading bin 4 and concrete 6 are coupled together.
Claims (4)
1. a refuse transfer station equipment mounting process, is characterized in that: its mounting process comprises: 1) equipment Foundations unwrapping wire; 2) equipment Foundations excavation; 3) installation of embedded parts; 4) concreting; 5) device location adjustment; 6) equipment is fixed, and described concreting is one-time-concreting; Described equipment is fixing adopts chemical bolt anchor connection mode, and concrete technology step is:
1) equipment Foundations unwrapping wire: according to refuse transfer station equipment installation drawing, puts equipment longitudinal direction, horizontal baseline well;
2) equipment Foundations excavation: according to refuse transfer station equipment installation drawing and the equipment baseline put well, equipment Foundations are excavated, is backfilled to the absolute altitude of drawing requirement after excavation, and rammed earth;
3) installation of embedded parts: the built-in fitting needed for refuse transfer station equipment is installed according to refuse transfer station equipment installation drawing; Described built-in fitting can not refer to the built-in fitting of the equipment of being fixedly connected with, and comprises built-in electric wire penetration pipe, hydralic hose penetration pipe, blow-off pipe and reinforcing bar;
4) concreting: propped up template in advance according to refuse transfer station equipment installation drawing dimensional requirement, checked template size, concreting, maintenance concrete is to strength grade;
5) device location adjustment: according to refuse transfer station equipment installation drawing, first equipment is placed in roughly in refuse storage area, with survey tool, device location is measured again, the position of special tool to equipment is adopted to finely tune, repeated measurement like this, fine setting, finally guarantee the requirement of device location size conforms installation drawing;
6) equipment is fixed: adopt and be fixedly connected with the installation of mechanism (5) syndeton, the described mechanism (5) that is fixedly connected with is chemical bolt anchor connection structure, described chemical bolt anchor connection structure comprises chemical bolt anchoring assembly (7) and Connection Block (8), be connected with concrete by refuse transfer station equipment during installation, chemical bolt anchoring assembly (7) is connected by nut (10) with Connection Block (8).
2. the refuse transfer station equipment mounting process according to claim l, it is characterized in that: described chemical bolt anchoring assembly (7), comprise screw rod (9), medicament pipe (12) and gel layer (13), the inner chamber of screw rod (9) is drilled with hole, be provided with medicament pipe (12) in hole, the skin of medicament pipe (12) is fixing by gel layer (13) bonding.
3. the mounting process of the refuse transfer station equipment according to claim l, it is characterized in that: described Connection Block (8), comprise riser (14), base plate (15) and stiffener (16), riser (14) and base plate (15) are fixed by stiffener (16).
4. refuse transfer station equipment mounting process according to claim 3, is characterized in that: described riser (14) and base plate (15) are made up of steel plate materials.
Priority Applications (1)
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CN201210437774.1A CN102995654B (en) | 2012-11-06 | 2012-11-06 | Process for mounting equipment in garbage transportation station |
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CN201210437774.1A CN102995654B (en) | 2012-11-06 | 2012-11-06 | Process for mounting equipment in garbage transportation station |
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CN102995654A CN102995654A (en) | 2013-03-27 |
CN102995654B true CN102995654B (en) | 2015-01-07 |
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CN110258617A (en) * | 2019-06-24 | 2019-09-20 | 中国二十二冶集团有限公司 | Equipment parallels precision grout construction method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011094385A (en) * | 2009-10-29 | 2011-05-12 | Nippon Steel Corp | Method for replacing foundation bolt |
CN102561712A (en) * | 2012-01-11 | 2012-07-11 | 中国建筑第二工程局有限公司 | Precise positioning frame for large steel columns and equipment foundation fixing bolts and construction method of precise positioning frame |
CN202391911U (en) * | 2012-01-04 | 2012-08-22 | 陈玉珍 | Chemical bolt |
CN102704504A (en) * | 2012-06-26 | 2012-10-03 | 南通华新建工集团有限公司 | Method for constructing tower crane foundation |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1060913A (en) * | 1996-08-14 | 1998-03-03 | Sumitomo Metal Ind Ltd | Installation method for machine equipment |
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2012
- 2012-11-06 CN CN201210437774.1A patent/CN102995654B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011094385A (en) * | 2009-10-29 | 2011-05-12 | Nippon Steel Corp | Method for replacing foundation bolt |
CN202391911U (en) * | 2012-01-04 | 2012-08-22 | 陈玉珍 | Chemical bolt |
CN102561712A (en) * | 2012-01-11 | 2012-07-11 | 中国建筑第二工程局有限公司 | Precise positioning frame for large steel columns and equipment foundation fixing bolts and construction method of precise positioning frame |
CN102704504A (en) * | 2012-06-26 | 2012-10-03 | 南通华新建工集团有限公司 | Method for constructing tower crane foundation |
Non-Patent Citations (1)
Title |
---|
混凝土设备基础施工方法探讨;李学衡;《中国新技术新产品》;20100210(第03期);第98-99页 * |
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