CN102980832A - System and method for in-situ monitoring of quality loss of non-metallic material in vacuum - Google Patents

System and method for in-situ monitoring of quality loss of non-metallic material in vacuum Download PDF

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CN102980832A
CN102980832A CN2012104699590A CN201210469959A CN102980832A CN 102980832 A CN102980832 A CN 102980832A CN 2012104699590 A CN2012104699590 A CN 2012104699590A CN 201210469959 A CN201210469959 A CN 201210469959A CN 102980832 A CN102980832 A CN 102980832A
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vacuum chamber
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quartz crystal
crystal microbalance
temperature
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CN102980832B (en
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庄建宏
王鹢
郭兴
姚日剑
杨青
田海
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510 Research Institute of 5th Academy of CASC
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Abstract

本发明涉及一种真空中非金属材料质量损失的原位监测系统及方法,属于材料特性测试领域。所述系统包括主真空室、连杆、抽气装置、副真空室、高真空插板阀、样品舟、石英晶体微量天平、低温冷沉;所述方法包括设定低温冷沉和石英晶体微量天平的温度,向副真空室内通入氮气;将试样称重后放入样品舟中,将样品舟装入副真空室后关闭副真空室,切断氮气开启抽气装置;将样品舟移入主真空室中石英晶体微量天平的正下方,关闭高真空插板阀;将试样加热至试样的出气温度,每隔设定时间记录一次石英晶体微量天平的频率变化Δf和温度T;计算试样的总质量损失。所述方法提高了测量精度,有效避免了装卸样品时大气对测试系统的影响。

Figure 201210469959

The invention relates to an in-situ monitoring system and method for mass loss of non-metallic materials in vacuum, belonging to the field of material characteristic testing. The system includes a main vacuum chamber, a connecting rod, an air extraction device, a secondary vacuum chamber, a high vacuum plug valve, a sample boat, a quartz crystal microbalance, and a cryogenic cold sink; the method includes setting a low temperature cold sink and a quartz crystal micro balance. To adjust the temperature of the balance, feed nitrogen into the auxiliary vacuum chamber; put the sample into the sample boat after weighing, put the sample boat into the auxiliary vacuum chamber, close the auxiliary vacuum chamber, cut off the nitrogen and open the pumping device; move the sample boat into the main vacuum chamber. Directly below the quartz crystal microbalance in the vacuum chamber, close the high-vacuum plug-in valve; heat the sample to the gas outlet temperature of the sample, and record the frequency change Δf and temperature T of the quartz crystal microbalance every set time; calculate the test The total mass loss of the sample. The method improves the measurement accuracy and effectively avoids the influence of the atmosphere on the test system when loading and unloading samples.

Figure 201210469959

Description

The in-situ monitoring system and method for nonmetallic materials mass loss in a kind of vacuum
Technical field
The present invention relates to the in-situ monitoring system and method for nonmetallic materials mass loss in a kind of vacuum, belong to the material behavior field tests.
Background technology
Nonmetallic materials such as organic, polymerization, inorganic material meeting volatilization gas under vacuum condition, thereby cause mass loss.The mass loss rate of nonmetallic materials is important performances of material, is one of foundation of selecting of space material.And existing home position testing method utilizes Cann type vacuum microbalance, and measuring sensitivity only is 10 -5G can't satisfy present request for utilization.And need to adopt non-contacting heating and temp measuring method, sample temperature control only can control to ± and 2.5 ℃.Therefore the in-situ monitoring system and the corresponding monitoring method that need nonmetallic materials mass loss in a kind of vacuum overcome the existing low deficiency of home position testing method measuring accuracy, improve the accuracy of temperature control of specimen.
Summary of the invention
The invention provides the in-situ monitoring system and method for nonmetallic materials mass loss in a kind of vacuum, can overcome the existing low deficiency of home position testing method measuring accuracy, improve the accuracy of temperature control of specimen.
For achieving the above object, technical scheme of the present invention is as follows:
The in-situ monitoring system of nonmetallic materials mass loss in a kind of vacuum, described system comprises: main vacuum chamber, connecting rod, air extractor, secondary vacuum chamber, high vacuum push-pull valve, example boat, quartz crystal microbalance, low temperature cold sink;
Wherein, main vacuum chamber is cylindrical structure; At the top of main vacuum chamber's inwall with to be respectively equipped with low temperature cold heavy in the position all around, quartz crystal microbalance be fixed on the low temperature cold at main vacuum chamber top heavy on; Example boat is placed on the main vacuum chamber bottom surface, and is staggered relatively with quartz crystal microbalance;
Be connected with the high vacuum push-pull valve by pipeline between main vacuum chamber and the secondary vacuum chamber;
Connecting rod communicates with main vacuum chamber and high vacuum push-pull valve; Connecting rod one end is positioned at secondary vacuum chamber, and the other end exposes secondary vacuum chamber, and the length of connecting rod is greater than the distance of example boat to secondary vacuum chamber; Described example boat, high vacuum push-pull valve, connecting rod are positioned on the straight line;
Air extractor respectively with main vacuum chamber be connected vacuum chamber and be connected;
The in-situ monitoring method of nonmetallic materials mass loss in a kind of vacuum, described method step is as follows:
Step 1, the quartz crystal microbalance temperature is made as≤-180 ℃, sets the temperature of the heavy temperature≤quartz crystal microbalance of low temperature cold, in secondary vacuum chamber, pass into nitrogen;
Step 2, put into example boat after sample weighed, example boat is packed into close secondary vacuum chamber behind the secondary vacuum chamber, cut off nitrogen, open air extractor, the pressure to the main vacuum chamber≤7 * 10 -3Pressure in the Pa, secondary vacuum chamber≤5 * 10 -3Pa;
Step 3, open the high vacuum push-pull valve, promote connecting rod, with example boat move into quartz crystal microbalance in the main vacuum chamber under, close the high vacuum push-pull valve;
Step 4, sample is heated to the air outlet temperature of sample, every frequency change Δ f and the temperature T of a quartz crystal microbalance of setting-up time record;
The total mass loss of step 5, calculating sample.
After reaching predetermined test duration, open the high vacuum push-pull valve, and example boat is moved to secondary vacuum chamber; In secondary vacuum chamber, pass into the dry nitrogen of cleaning, when the example boat temperature is cooled to below 35 ℃, take out example boat.
Wherein, described sample is nonmetallic materials;
Preferably with sample at 25.0 ℃ ± 5.0 ℃, relative humidity is after placing more than 24 hours under 20% ~ 60% the environment, to carry out step 1;
In the preferred steps three, the venthole of example boat is positioned on the axis of quartz crystal microbalance;
In the preferred steps four, every frequency change Δ f and the temperature T of 10s ~ quartz crystal microbalance of 10min record;
Beneficial effect
1. the invention provides in-situ monitoring device and the method for nonmetallic materials mass loss in a kind of vacuum, described device adopts quartz crystal microbalance, will measure sensitivity and bring up to 10 -9G/Hz has improved measuring accuracy;
2. described device adopts the dual-vacuum chamber setting, and atmosphere is on the impact of test macro when effectively having avoided the loading and unloading sample;
3. at main vacuum chamber's inwall low temperature cold to be set heavy for described device, can avoid the outer molecule of giving vent to anger of quartz crystal microbalance angular field of view to condense in its surface through the reflection of vacuum chamber inwall, thus the measuring error that causes.
Description of drawings
Fig. 1 is the structural representation of the in-situ monitoring device of nonmetallic materials mass loss in the vacuum of the present invention.
Fig. 2 is among the embodiment, the relation curve of boron nitride amount loss rate and test duration.
Wherein, 1-main vacuum chamber, 2-connecting rod, 3-air extractor, the secondary vacuum chamber of 4-, 5-high vacuum push-pull valve, 6-example boat, 7-quartz crystal microbalance, 8-low temperature cold sink.
Embodiment
Embodiment
The in-situ monitoring system of nonmetallic materials mass loss in the vacuum as shown in Figure 1, described system comprises: main vacuum chamber 1, connecting rod 2, air extractor 3, secondary vacuum chamber 4, high vacuum push-pull valve 5, example boat 6, quartz crystal microbalance 7, low temperature cold heavy 8;
Wherein, main vacuum chamber 1 is cylindrical structure; At the top of main vacuum chamber's 1 inwall with to be respectively equipped with low temperature cold heavy 8 in the position all around, quartz crystal microbalance 7 is fixed on the low temperature cold heavy 8 at main vacuum chamber 1 top; Example boat 6 is placed on main vacuum chamber 1 bottom surface, and is staggered relatively with quartz crystal microbalance 7;
Are connected connection with the high vacuum push-pull valve by pipeline between main vacuum chamber 1 and the secondary vacuum chamber 4;
Connecting rod 2 communicates with main vacuum chamber 1 and high vacuum push-pull valve 5; Connecting rod 2 one ends are positioned at secondary vacuum chamber 4, and the other end exposes secondary vacuum chamber 4, and the length of connecting rod 2 is greater than the distance of example boat 6 to secondary vacuum chamber 4; Described example boat 6, high vacuum push-pull valve 5, connecting rod 2 are positioned on the straight line;
Air extractor 3 respectively with main vacuum chamber 1 be connected vacuum chamber 4 and be connected.
With the in-situ monitoring of described system for the mass loss of vacuum nonmetallic materials, described method step is as follows:
Step 1, choosing boron nitride coating 10g, put into climatic chamber after the sample preparation, is 23.0 ℃ ± 2.0 ℃ in temperature, and relative humidity is under 45% ~ 55% the condition, to place 24 hours; Quartz crystal microbalance 7 temperature are made as-183 ℃, and the temperature of setting low temperature cold heavy 8 is-183 ℃, passes into nitrogen in secondary vacuum chamber 4;
Step 2, after 0.1g ~ the 0.3g sample is weighed, put into example boat 6; With the example boat 6 secondary vacuum chamber 4 of packing into, close secondary vacuum chamber, cut off nitrogen, open air extractor 3, main vacuum chamber 1 is evacuated to 7 * 10 -3Pa, secondary vacuum chamber 4 is evacuated to 5 * 10 -3Pa;
Step 3, unlatching high vacuum push-pull valve 5; Promote connecting rod 2, with example boat 6 move into quartz crystal microbalance 7 in the main vacuum chamber 1 under, the venthole of example boat 6 is positioned on the axis of quartz crystal microbalance 7, is 150mm apart from the distance of quartz crystal microbalance 7 sensing surfaces; Close high vacuum push-pull valve 5;
Step 4, sample is heated to 125 ℃ of the air outlet temperatures of sample, every frequency change Δ f and the temperature T of a quartz crystal microbalance 7 of 5min record;
The total mass loss m of step 5, calculating sample t, computing method are as follows:
m t1=F·Ks·Δf
In the formula:
Ks---the used mass measurement sensitivity of quartz crystal microbalance 7 under adiabatic condensation temperature, unit is g/cm 2Hz;
The viewing factor of 7 pairs of ventholes of F---quartz crystal microbalance, under geometric relationship of the present invention, F=353.50cm 2
Calculate the mass loss of sample boron nitride under different time, and divided by its initial mass, obtain mass loss rate, the relation curve of rendering quality loss percentage and test duration, as shown in Figure 2.
After reaching predetermined test duration, open high vacuum push-pull valve 5, and example boat 6 is moved to secondary vacuum chamber 4; In secondary vacuum chamber 4, pass into the dry nitrogen of cleaning, when example boat 6 temperature are cooled to below 35 ℃, take out example boat 6.
In sum, more than be preferred embodiment of the present invention only, be not for limiting protection scope of the present invention.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (5)

1.一种真空中非金属材料质量损失的原位监测系统,其特征在于:所述系统包括:主真空室(1)、连杆(2)、抽气装置(3)、副真空室(4)、高真空插板阀(5)、样品舟(6)、石英晶体微量天平(7)、低温冷沉(8);1. An in-situ monitoring system for mass loss of non-metallic materials in vacuum, characterized in that: the system includes: a main vacuum chamber (1), a connecting rod (2), an air extraction device (3), a secondary vacuum chamber ( 4), high vacuum flapper valve (5), sample boat (6), quartz crystal microbalance (7), cryogenic cooling sink (8); 其中,主真空室(1)为圆柱体结构;在主真空室(1)内壁的顶部和四周位置分别设有低温冷沉(8),石英晶体微量天平(7)固定在主真空室(1)顶部的低温冷沉(8)上;样品舟(6)放置在主真空室(1)底面上,与石英晶体微量天平(7)相对放置;Among them, the main vacuum chamber (1) is a cylindrical structure; the top and surrounding positions of the inner wall of the main vacuum chamber (1) are respectively provided with low-temperature cooling sinks (8), and the quartz crystal microbalance (7) is fixed in the main vacuum chamber (1) ) on the cryogenic cooling sink (8) on the top; the sample boat (6) is placed on the bottom surface of the main vacuum chamber (1), and placed opposite to the quartz crystal microbalance (7); 主真空室(1)和副真空室(4)之间通过管路和高真空插板阀(5)连接;The main vacuum chamber (1) and the auxiliary vacuum chamber (4) are connected through a pipeline and a high vacuum plug valve (5); 连杆(2)与主真空室(1)和高真空插板阀(5)相通;连杆(2)一端位于副真空室(4)内,另一端露出副真空室(4),连杆(2)的长度大于样品舟(6)到副真空室(4)的距离;所述样品舟(6)、高真空插板阀(5)、连杆(2)位于一条直线上;The connecting rod (2) communicates with the main vacuum chamber (1) and the high vacuum flapper valve (5); one end of the connecting rod (2) is located in the auxiliary vacuum chamber (4), and the other end is exposed to the auxiliary vacuum chamber (4). (2) The length is greater than the distance from the sample boat (6) to the auxiliary vacuum chamber (4); the sample boat (6), the high vacuum flapper valve (5), and the connecting rod (2) are located on a straight line; 抽气装置(3)分别与主真空室(1)和副真空室(4)连接。The air extraction device (3) is respectively connected with the main vacuum chamber (1) and the auxiliary vacuum chamber (4). 2.一种真空中非金属材料质量损失的原位监测方法,其特征在于:所述方法使用如权利要求1所述系统,所述方法步骤如下:2. An in-situ monitoring method of non-metallic material mass loss in vacuum, characterized in that: the method uses the system according to claim 1, and the method steps are as follows: 步骤一、将石英晶体微量天平(7)温度设为≤-180℃,设定低温冷沉(8)的温度≤石英晶体微量天平(7)的温度,向副真空室(4)内通入氮气;Step 1. Set the temperature of the quartz crystal microbalance (7) to ≤ -180°C, set the temperature of the low temperature cooling sink (8) to ≤ the temperature of the quartz crystal microbalance (7), and feed into the auxiliary vacuum chamber (4) Nitrogen; 步骤二、将试样称重后放入样品舟(6)中,将样品舟(6)装入副真空室(4)后关闭副真空室(4),切断氮气,开启抽气装置(3),至主真空室(1)内的压强≤7×10-3Pa,副真空室(4)内的压强≤5×10-3Pa;Step 2. Put the sample into the sample boat (6) after weighing, put the sample boat (6) into the auxiliary vacuum chamber (4), close the auxiliary vacuum chamber (4), cut off the nitrogen, and open the pumping device (3 ), the pressure in the main vacuum chamber (1) is ≤7×10 -3 Pa, and the pressure in the auxiliary vacuum chamber (4) is ≤5×10 -3 Pa; 步骤三、开启高真空插板阀(5),推动连杆(2),将样品舟(6)移入主真空室(1)中石英晶体微量天平(7)的正下方,关闭高真空插板阀(5);Step 3. Open the high vacuum gate valve (5), push the connecting rod (2), move the sample boat (6) into the main vacuum chamber (1) directly below the quartz crystal microbalance (7), and close the high vacuum gate valve (5); 步骤四、将试样加热至试样的出气温度,每隔设定时间记录一次石英晶体微量天平(7)的频率变化Δf和温度T;Step 4. Heat the sample to the gas outlet temperature of the sample, and record the frequency change Δf and temperature T of the quartz crystal microbalance (7) every set time; 步骤五、计算试样的总质量损失。Step five, calculating the total mass loss of the sample. 3.根据权利要求2所述的一种真空中非金属材料质量损失的原位监测方法,其特征在于:将试样在25.0℃±5.0℃,相对湿度为20%~60%的环境下放置24小时以上后,进行步骤一。3. The in-situ monitoring method for mass loss of non-metallic materials in vacuum according to claim 2, wherein the sample is placed in an environment of 25.0°C±5.0°C and a relative humidity of 20%~60% After more than 24 hours, proceed to step 1. 4.根据权利要求2所述的一种真空中非金属材料质量损失的原位监测方法,其特征在于:步骤三中,样品舟(6)的出气孔位于石英晶体微量天平(7)的轴线上。4. The in-situ monitoring method for mass loss of non-metallic materials in vacuum according to claim 2, characterized in that: in step 3, the air outlet of the sample boat (6) is located on the axis of the quartz crystal microbalance (7) superior. 5.根据权利要求2所述的一种真空中非金属材料质量损失的原位监测方法,其特征在于:步骤四中,每隔10s~10min记录一次石英晶体微量天平(7)的频率变化Δf和温度T。5. The in-situ monitoring method for mass loss of non-metallic materials in vacuum according to claim 2, characterized in that: in step 4, the frequency change Δf of the quartz crystal microbalance (7) is recorded every 10s~10min and temperature T.
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CN109917080A (en) * 2019-04-12 2019-06-21 中国科学院上海技术物理研究所 A vacuum pollution prevention and control test system for precision optical instruments
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CN104237057A (en) * 2014-09-05 2014-12-24 兰州空间技术物理研究所 Characteristic testing method of condensable and volatile matters in non-metal material in vacuum
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CN113237789A (en) * 2021-05-12 2021-08-10 雅安百图高新材料股份有限公司 Method for detecting content of organic modifier on surface of alumina powder

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