Background technology
China is Iron and Steel Production big country, and coal gas of converter is very important secondary energy in Iron and Steel Production, and the current average yield of China's coal gas of converter is at 50-90Nm
3about/t, improves RECOVERY OF CONVERTER GAS amount, in Present Domestic iron and steel industry, under the situation is tense, can effectively reduce the production cost of steel-making, improves the utilization ratio of secondary energy, and can greatly improve the gross contamination emission of Iron and Steel Production.
The coal gas of converter of 1400 ℃~1600 ℃ producing during Converter Oxigen Blowing, under taking out of blower fan drawn, is cooled to below 900 ℃ through movable overskirt and carbonated drink flue, then enters spray column, carries out thick dedusting and further cooling and double fire extinguishing;
Then coal gas enters annular seam washing tower, and the gap of outer cone in annular seam washing tower relies on fire door differential pressure and smelts Operating condition adjustment, and coal gas carries out smart dedusting through this, and then sloughs macrobead water droplet through dehydration tower, enters blower fan;
Malleation after blower fan machine, according to gas quality and other condition, coal gas is by the continuous switching of three-way switch valve, or by diffusing chimney to airborne release, or by pipeline, send into gas chamber through water seal inverted valve and U-shaped water seal.
In reality in convertor steelmaking process, after one-time dedusting operation room is received blowing commencing signal, operator improve rotating speed to specified speed by dedusting fan, by adjusting the cone lifting of annular seam washing tower, control again the differential pressure of converter mouth, and just movable gas hood drops to low level and dedusting fan when specified speed and by adjustments, adjusts that the aperture of cone of annular seam washing tower is very difficult to be met at short notice fire door differential pressure and remain on steady state.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of control method that improves new OG RECOVERY OF CONVERTER GAS, this control method is coordinated movable gas hood, circumferential weld hydraulic control device and dedusting fan three to control through PLC, adopt from seeking optimum switching controls pattern, make fast in converting process fire door differential pressure within the scope of 0~10Pa and steady state, thereby make in coal gas of converter
content and CO content meet collection requirement at short notice, reach the object that improves RECOVERY OF CONVERTER GAS amount.
In order to solve the problems of the technologies described above, a kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention, its step is as follows:
1), before smelting starts, by the pressure signal of converter mouth differential pressure detecting,, the speed feedback of the position signal of annular seam washing tower and dedusting fan arrives PLC, the smallest limit position of covering to converter mouth falls in petticoat pipe;
2), at the smelting initial stage, gas analysis meter detects in coal gas
content and CO content, its content does not meet and reclaims requirement, and T-valve is in diffusing position, and water seal inverted valve is in the closed position, and coal gas is lighted and is diffused by diffusing tower;
3) along with the carrying out of smelting, PLC Real-time Collection fire door differential pressure, by PLC, adjust the aperture that circumferential weld hydraulic control device is controlled outer cone in annular seam washing tower, and adopt from seeking optimum switching controls pattern and adjust fire door differential pressure, certainly seek optimum switching controls mode process:
1. at t1 constantly, by PLC, gather the differential pressure P1 of fire door,
2. after dedusting fan PID debugging, at t2 constantly, by PLC, gathering fire door differential pressure is P2,
While being 3. switched to the fuzzy aperture control of two dimension of incremental, when at t3 constantly, by PLC, gathering fire door differential pressure is P3,
4. by the fuzzy aperture of two dimension of incremental, control after adjustment, at t4 constantly, by PLC, gathering fire door differential pressure is P4, and meets
,
A) when
time, be switched to the fuzzy aperture of incremental two dimension and control to adjust fire door differential pressure,
B) when
time, be switched to dedusting fan speed control by frequency variation and adjust fire door differential pressure;
4) smelting mid-term, when gas analysis meter detects in coal gas
when content and CO content meet collection requirement, in the situation that gas chamber allows, coal gas starts to reclaim, and now water seal inverted valve is in the closed position, and T-valve is in reclaiming position.
Further, in step 3), in described adjustment annular seam washing tower, the aperture of outer cone is made as 25%.
Further, in step 3), the fuzzy aperture control process of two dimension of described incremental: the rotating speed at dedusting fan is constant, according to the fuzzy aperture table of the two dimension of increment type, by PLC, control the gap that circumferential weld hydraulic control device is adjusted outer cone in annular seam washing tower, make fire door differential pressure reach set(ting)value, the fuzzy aperture expression formula of two dimension of increment type is:
Wherein annular seam washing tower aperture initial value is:
,
according to
with
value by inquiring about two-dimentional fuzzy aperture control table, obtain;
for fire door differential pressure setting pressure
with actual elementary errors pressure
poor:
By deviation
be divided into 5 fuzzy sets as follows:
=negative large, negative little, zero, just little, honest={ NB, NS, ZO, PS, PB}
for fire door differential pressure setup pressure value
with actual differential pressure pressure
the velocity of variation of difference:
By deviation
be divided into 5 fuzzy sets as follows:
=negative large, negative little, zero, just little, honest={ NB, NS, ZO, PS, PB}
By deviation
be divided into 7 fuzzy sets as follows:
=negative large, and in bearing, negative little, zero, just little, center, honest
={NB,NM,NS,ZO,PS,PM,PB}
,
for the quantizing factor of fuzzy controller, its calculation formula is:
,
maximum value for pressure divergence, deviation variation rate variation;
,
for pressure divergence, deviation variation rate
The minimum value changing;
,
domain after quantification is: and 10 ,-4,0,4,10}
domain be: 10 ,-7 ,-4,0,4,7,10}.
Further, in step 1), on described petticoat pipe, be provided with lifting control mechanism, described lifting control mechanism is controlled by PLC.
Further, in step 4), meet in the coal gas of described coal gas collection
content is <1.5% and CO content>=35%.
Beneficial effect of the present invention is:
A kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention is for coordinating movable gas hood, circumferential weld hydraulic control device and dedusting fan three to control through PLC, adopt from seeking optimum switching controls pattern, make at short notice in converting process fire door differential pressure within the scope of 0~10Pa and steady state, thereby make in coal gas of converter
content and CO content meet collection requirement at short notice, reach the object that improves RECOVERY OF CONVERTER GAS amount.
Embodiment
In order to make the object, technical solutions and advantages of the present invention clearer, below the preferred embodiments of the present invention are described in detail.
Be illustrated in figure 1 producer gas recovery structure schematic diagram in a kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention; Be illustrated in figure 2 RECOVERY OF CONVERTER GAS control block diagram in a kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention; Be illustrated in figure 3 coal-gas recovering schema in a kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention; A kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention, its step is as follows:
1) before smelting, by the speed feedback of the position signal of the pressure signal of the converter detecting 1 fire door differential pressure, annular seam washing tower 5 and dedusting fan 8, to PLC16, petticoat pipe 2 is positioned at 1 mouthful of specified location of converter;
2), at the smelting initial stage, gas analysis meter 9 detects in coal gas
content and CO content, owing to just starting to smelt, in coal gas
content and CO content do not meet the condition reclaiming, and T-
valve 10 is in diffusing position, and water seal inverted
valve 11 is in the closed position, and coal gas will be lighted and diffuse at diffusing
tower 12;
3) along with the carrying out of smelting, PLC16 Real-time Collection fire door differential pressure, the aperture of adjusting circumferential weld hydraulic control device 6 control annular seam washing tower 5 interior outer cone by PLC is 20~30%, the aperture initial set value of preferred described annular seam washing tower 5 is 25%, and adopt from seeking optimum switching controls pattern and adjust fire door differential pressure, certainly seek optimum switching controls mode process:
1. at t1 constantly, by PLC, gather the differential pressure P1 of fire door,
2. after dedusting fan PID debugging, at t2 constantly, by PLC, gathering fire door differential pressure is P2,
While being 3. switched to the fuzzy aperture control of two dimension of incremental, when at t3 constantly, by PLC, gathering fire door differential pressure is P3,
4. by the fuzzy aperture of two dimension of incremental, control after adjustment, at t4 constantly, by PLC, gathering fire door differential pressure is P4, and meets
,
A) when
time, be switched to the fuzzy aperture of incremental two dimension and control to adjust fire door differential pressure;
B) when
time, be switched to dedusting fan 9 speed control by frequency variations and adjust fire door differential pressure;
4) smelting mid-term, at gas analysis meter, detect in coal gas
when content and CO content meet collection requirement, in the situation that gas chamber allows, coal gas starts to reclaim, and now water seal inverted valve starts to open, and after reaching position, T-valve turns to and reclaims position, preferably meets in the coal gas of described coal gas collection
content is <1.5% and CO content>=35%.
The present embodiment is controlled circumferential weld hydraulic control device and dedusting fan by PLC, adopts from seeking optimum switching controls pattern, makes at short notice in converting process fire door differential pressure within the scope of 0~10Pa and steady state, thereby makes in coal gas of converter
content and CO content meet collection requirement at short notice, reach the object that improves RECOVERY OF CONVERTER GAS amount.
As Fig. 4 is depicted as the fuzzy aperture control table of incremental circumferential weld two dimension in a kind of control method that improves new OG RECOVERY OF CONVERTER GAS of the present invention, the fuzzy aperture control process of two dimension of described incremental: the rotating speed at dedusting fan is constant, according to the fuzzy aperture table of the two dimension of increment type, by PLC, control the gap that circumferential weld hydraulic control device is adjusted outer cone in annular seam washing tower, make fire door differential pressure reach set(ting)value, the fuzzy aperture expression formula of two dimension of increment type is:
Wherein annular seam washing tower aperture initial value is:
,
;
according to
with
value by inquiring about two-dimentional fuzzy aperture control table, obtain;
for fire door differential pressure setting pressure
with actual elementary errors pressure
poor:
By deviation
be divided into 5 fuzzy sets as follows:
=negative large, negative little, zero, just little, honest={ NB, NS, ZO, PS, PB}
for fire door differential pressure setup pressure value
with actual differential pressure pressure
the velocity of variation of difference:
By deviation
be divided into 5 fuzzy sets as follows:
=negative large, negative little, zero, just little, honest={ NB, NS, ZO, PS, PB}
By deviation
be divided into 7 fuzzy sets as follows:
=negative large, and in bearing, negative little, zero, just little, center, honest
={NB,NM,NS,ZO,PS,PM,PB}
,
for the quantizing factor of fuzzy controller, its calculation formula is:
,
maximum value for pressure divergence, deviation variation rate variation;
,
for pressure divergence, deviation variation rate
The minimum value changing;
,
domain after quantification is: and 10 ,-4,0,4,10}
domain be: 10 ,-7 ,-4,0,4,7,10}.
Further, in step 1), on described petticoat pipe, be provided with lifting control mechanism, described lifting control mechanism is controlled by PLC, by PLC, adjust the position of petticoat pipe, can make petticoat pipe and circumferential weld hydraulic control device and dedusting fan coordinate to control, reach and control better effect, can make in coal gas of converter at short notice
content and CO content meet collection requirement at short notice, reach the object that improves RECOVERY OF CONVERTER GAS amount.
A kind of control device that improves new OG RECOVERY OF CONVERTER GAS amount of the present invention, comprise PLC16 and the converter 1 being connected successively, movable gas hood 2, flue 3, spray column 4, annular seam washing tower 5, water trap 6 and dedusting fan 8, dedusting fan 8 is connected with gas chamber 13 with diffusing tower 12 respectively, between petticoat pipe 2 and converter 1, be provided with the fire door differential pressure measuring device 14 being connected with PLC16, described petticoat pipe 2 is provided with the petticoat pipe apparatus for controlling of lifting 15 being connected with PLC16, annular seam washing tower 5 is provided with the circumferential weld hydraulic control device 6 being connected with PLC16, dedusting fan 8 is provided with the frequency transformer 17 being connected with PLC16, dedusting fan 2 outlets are provided with the gas analysis meter 9 being connected with PLC16, dedusting fan 2 and diffusing tower 12, on pipeline between between gas chamber 13, be provided with T-valve 10, T-valve 10 and and gas chamber 13 between pipeline on be provided with water seal inverted valve 11, by T-valve 10, diffuse or reclaim position and water seal inverted valve 11 in opening or closing condition, coal gas is collected and lighted and diffuse.
Finally explanation is, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although by with reference to the preferred embodiments of the present invention, invention has been described, but those of ordinary skill in the art is to be understood that, can to it, make various changes in the form and details, and not depart from the spirit and scope of the present invention that appended claims limits.