CN102976595A - Flat vacuum glass welded by using glass welding material and provided with strip frame edge sealing and ditch groove edge sealing, and manufacturing method thereof - Google Patents

Flat vacuum glass welded by using glass welding material and provided with strip frame edge sealing and ditch groove edge sealing, and manufacturing method thereof Download PDF

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Publication number
CN102976595A
CN102976595A CN2012103740441A CN201210374044A CN102976595A CN 102976595 A CN102976595 A CN 102976595A CN 2012103740441 A CN2012103740441 A CN 2012103740441A CN 201210374044 A CN201210374044 A CN 201210374044A CN 102976595 A CN102976595 A CN 102976595A
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glass
vacuum
edge sealing
edge
solder
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戴长虹
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The invention relates to a vacuum glass, which comprises an upper glass and a lower glass, and is characterized in that the welding periphery of the upper glass is provided with an edge sealing strip frame, the welding periphery of the lower glass is provided with an edge sealing strip frame and an edge sealing ditch groove, and a glass welding material is adopted to integratedly weld the upper glass and the lower glass in a vacuum edge sealing furnace, such that vacuum glass manufacturing is simple, and a sealing effect is ensured through engagement of the edge sealing strip frame and the edge sealing ditch groove. The manufacturing method has characteristics of simple process, low cost, high production efficiency, reliable sealing and good sealing effect. With the technology, large mass manufacturing of the vacuum glass with no gas exhaust port through the one-step method can be achieved. In addition, with the method, the universal vacuum glass can be manufactured, and the tempered vacuum glass can be manufactured.

Description

Area vacuum glass of glass solder welding, bar frame and groove edge sealing and preparation method thereof
Technical field
The present invention relates to the processing and manufacturing of vacuum glass, making method of especially a kind of vacuum glass and products thereof.
Background technology
Vacuum glass is a kind of novel energy-conserving, environmentfriendly products, can be widely used in the industrial or agricultural fields such as building window, glass curtain wall, solar product, agricultural greenhouse, refrigerator and refrigerator and the resident's daily living article, be good heat insulation, sound insulation and finishing material.In the making processes of vacuum glass, the structure of edge sealing-in and technology be guarantee that circumference of vacuum glass is indeformable, do not produce the stress that exceeds standard, air tight and keep the gordian technique of toughened glass characteristic.During patent CN94192667.2 " makes the method for vacuum glazing ", edge packing structure is designed to that upper glass is slightly less than lower-glass in two blocks of glass, the low melting glass scolder places on the edge step of two glass formation, glass solder after the fusing is because capillarity flows into two glass gaps, the method is the present edge sealing technology of the most representative and tool practicality, but has the shortcoming that the scolder consumption is large, the edge is uneven, stress is larger; Among patent CN95108228.0 " vacuum flat glass and manufacture method thereof " and the CN96208977.X " vacuum flat glass ", adopt in advance " chamfering " processing of glass plate edge, scolder is placed in the chamfering groove, and the method exists the large and low melting glass scolder of cloth difficulty adding when heat-sealable the easily deficiency of loss; Patent CN02256440.3 " edge packing structure of vacuum glass " is that periphery is put the loss that helps strip of paper used for sealing to stop scolder liquid on lower sheet glass, although the method has solved the problem of the outside loss of scolder liquid, but complex process, help strip of paper used for sealing to take larger space, can not solve the problem that scolder liquid flows to inside glass; The edge bonding method of the vacuum glass that patent CN200620070302.7 " Whole transparent vacuum glass " proposes is to make with glass or make edge band through surface treatment at glass edge, and its shortcoming is that not only cost of manufacture is high nor can limit solder and flow to inside glass for edge band; Patent CN200920314752.X " edge sealing structure of vacuum glass " is that upper sheet glass and/or the substrate glass between upper sheet glass and substrate glass edge is shaped with the geometric form packing groove, although can improve lock packing tack between the sheet glass on substrate glass reaches, but the packing groove of upper lower-glass is difficult to fill up simultaneously lock packing, nor can limit arbitrarily flowing of lock packing; Patent CN201010228110.5 " a kind of method for sealing edge of vacuum glass " puts the glass welding material at vacuum glass raw sheet periphery, the interior impervious barrier that one deck is made of powdery or fibrous material is set in the inboard of glass welding material, it is inner that restriction glass solder liquid flows into vacuum glass, compared with prior art, the method only is to have limited glass solder liquid to flow into vacuum glass inside, fails to overcome other shortcomings.To sum up the main weak point of existing edge bonding method is: the one, and structure and complex process are not suitable for mechanize, automatization and mass production; The 2nd, the difficulty of bleeding in the edge sealing process, need at the bleeding point that arranges on glass, be not suitable for directly bleeding from the limit section of glass.
The present patent application people arranges the edge band frame at the glass periphery weld and has overcome main drawback in the existing vacuum glass edge sealing technique applying for a patent in 2012100754353 to utilize, but the etch process of its weak point first edge sealing groove not only is unfavorable for workman's physical and mental health, also is unfavorable for environment protection; It two is that the edge band frame needs certain height, cause up and down the vacuum layer thickness between two blocks of glass larger, for the vacuum glass that upholder is arranged, the diameter of its upholder and height will be larger, not only upholder is high-visible but also can transmit more heat and sound, thereby affects visual and heat insulation and the sound-proofing properties of vacuum glass.
Existing vacuum glass generally adopts first high temperature edge sealing, vacuumizes, seals at last the multistep production technique of bleeding point, and vacuumizes, seals bleeding point and be mostly that monolithic carries out.
Existing used its sealing temperature of low temperature glass solder of vacuum glass edge sealing generally is not less than 400 ℃, long-time heating glass under this sealing temperature, can make toughened glass occur to anneal phenomenon and become simple glass, so existing production technology is difficult to produce toughened vacuum glass.
Summary of the invention
Problem for the prior art existence, the object of the present invention is to provide a kind of vacuum glass and preparation method thereof, not only manufacture craft is simple, cost is low for the method, production efficiency is high, and sealing-in is reliable, good sealing effect, utilize the method can single stage method, preparation in enormous quantities do not have the Novel vacuum glass of bleeding point, the method not only can be made conventional vacuum glass, is particularly suitable for making toughened vacuum glass.
In order to solve the problems of the technologies described above, the invention provides a kind of vacuum glass, it comprises upper glass, lower-glass, described upper glass and described lower-glass are flat glasss, described upper glass and described lower-glass are simple glass or coated glass, the periphery of described upper lower-glass has edge band frame and edge sealing groove, the periphery of described upper glass and described lower-glass welds together by solder, described solder is low temperature glass solder, form the vacuum layer of a sealing between described upper glass and the described lower-glass, in the described vacuum layer upholder is arranged, above support has one deck or two-layer.
In order to solve the problems of the technologies described above, the invention provides a kind of making method of vacuum glass, it comprises:
The first step according to the shape of the vacuum glass of required making and two blocks of sheet glass of size cutting desired size, is offered the edge sealing groove at the peripheral weld of lower-glass, and two blocks of glass are up and down carried out edging, chamfering, cleaning and drying treatment;
Second step in the peripheral weld spraying of upper lower-glass or print the edge band frame, at least one printing upholder on glass, and can be embedded between the edge band frame of lower-glass in the edge sealing groove edge band frame of upper glass; Then after drying, in High Temperature Furnaces Heating Apparatus, edge band frame and upholder are carried out high temperature sintering curing;
The 3rd step, the edge band frame of the glass that second step is obtained and edge sealing groove place prints or the spraying solder, or the solder of directly in the edge sealing groove, packing into, and described two glass consistencies from top to bottom are stacked together, leave bleed-off passage between two glass, then send in the vacuum edge sealing stove;
The 4th step vacuumized and heating operation described vacuum edge sealing stove, was evacuated to below the 0.1Pa, was warming up to more than the melt temperature of solder; If vacuum edge sealing stove has the local heating system, then be heated to a basal temperature by basic heating system first after, restart the local heating system; Reach the edge sealing temperature, solder is fused into liquid, and under the effect of glass self gravitation, the edge band frame on top embeds in the edge sealing groove of bottom; Stopped heating, with stove cooling, solder hermetic welds together two blocks of glass, the fire door of opening vacuum edge sealing stove obtains required vacuum glass.
In order to solve the problems of the technologies described above, the invention provides a kind of toughened vacuum glass, it comprises upper glass, lower-glass, described upper glass and described lower-glass are flat glasss, and have at least one to be tempering or semi-tempered glass, described upper glass and described lower-glass are simple glass or coated glass, the periphery of described upper lower-glass has edge band frame and edge sealing groove, the periphery of described upper glass and described lower-glass welds together by solder, described solder is low temperature glass solder, form the vacuum layer of a sealing between described upper glass and the described lower-glass, in the described vacuum layer upholder is arranged, above support has one deck or two-layer.
In order to solve the problems of the technologies described above, the invention provides a kind of making method of toughened vacuum glass, it comprises:
The first step according to the shape of the vacuum glass of required making and two blocks of sheet glass of size cutting desired size, is offered the edge sealing groove at the peripheral weld of lower-glass, and two blocks of glass are up and down carried out edging, chamfering, cleaning and drying treatment;
Second step in the peripheral weld spraying of upper lower-glass or print the edge band frame, at least one printing upholder on glass, and can be embedded between the edge band frame of lower-glass in the edge sealing groove edge band frame of upper glass; Then after drying, two blocks of glass are sent into carried out tempering in the annealing furnace and process;
The 3rd step, the edge band frame of the glass that second step is obtained and edge sealing groove place prints or the spraying solder, or the solder of directly in the edge sealing groove, packing into, and described two glass consistencies from top to bottom are stacked together, leave bleed-off passage between two glass, then send in the vacuum edge sealing stove;
The 4th step vacuumized and heating operation described vacuum edge sealing stove, was evacuated to below the 0.1Pa, was warming up to more than the melt temperature of solder; If vacuum edge sealing stove has the local heating system, then be heated to a basal temperature by basic heating system first after, restart the local heating system; Reach the edge sealing temperature, solder is fused into liquid, and under the effect of glass self gravitation, the edge band frame on top embeds in the edge sealing groove of bottom; Stopped heating, with stove cooling, solder hermetic welds together two blocks of glass, the fire door of opening vacuum edge sealing stove obtains required vacuum glass.
Wherein, described vacuum glass can also comprise an intermediate glass, and described intermediate glass is clipped between described upper glass and the described lower-glass, and described upper glass and described lower-glass form respectively the vacuum layer of two sealings with described intermediate glass.
Wherein, above support is made by low temperature glass, metal, pottery, glass or plastics, the preferred commercially available cryogenic glass powder of printing or the low temperature glass solder of adopting prepares, and the temperature of fusion of described cryogenic glass powder is 550 ~ 750 ℃, and the temperature of fusion of described low temperature glass solder is 350 ~ 550 ℃.
Wherein, above support be printed on one on glass, or be printed on two on glass, conventional vacuum glass preferably be printed on one on glass, toughened vacuum glass preferably be printed on two on glass.
Wherein, above support is column, or is strip; When upholder is printed on one when on glass, be preferably cylindric; When upholder is printed on two when on glass simultaneously, be preferably strip, and vertical pile.
Wherein, above support can be that minimum unit is the dot matrix arrangement of equilateral triangle, and the leg-of-mutton length of side is about 30~300mm, is preferably 50~150mm; When upholder is strip, its length is 0.3~5.0 mm, be preferably 0.5~2.0 mm, width is 0.1~2.0mm, be preferably 0.2~1.0mm, be 0.1~10.0mm highly, be preferably 0.2~3.0mm, the height of upholder can be higher than the edge band frame height 0~2.0mm, be preferably 0.1~0.5mm; When upholder is cylindric, its diameter is 0.1~3.0mm, be preferably 0.3~2.0mm, be 0.1~5.0 mm highly, be preferably 0.2~3.0mm, two blocks of glass closed sheet rear support thing position spatial altitude 0~0.3 mm, are preferably 0.1~0.2mm about the height of upholder can be higher than.
Wherein, when described upper and lower glass all has the strip upholder, the upholder vertical pile supports, and upholder is in the molten sintering process, and the top becomes circle, the bottom broadens, when connecting, the top of upper lower-glass by upholder still be the some contact, and between upholder and the glass for line or face contact, increased contact area, reduced the tension stress of glass in support place, so can reduce the quantity of upholder, thereby further improve the transparency of glass, heat insulation and sound-proofing properties.
Wherein, described mode of printing comprises the modes such as mould printing, silk screen printing and printer printing; Described mode of printing comprises hardboard (net) printing and soft board (net) printing, and described hardboard (net) mainly is plate, the net that metallic substance is made, and described soft board (net) mainly is plate, the net that organic materials is made.
Wherein, when above support is printed before glass tempering or before the curing of edge band frame, preferably adopt soft board (net) to print; Above support preferably adopts hardboard (net) to print behind glass tempering or edge band frame when printing after solidifying, and hardboard (net) printing can make the top of upholder be on the plane, the impact on the glass planeness that brings to eliminate the glass tempering distortion; When above support was printed before glass tempering or before the curing of edge band frame, preferred cryogenic glass powder was made; When upholder was printed behind glass tempering or after the curing of edge band frame, preferred low temperature glass solder was made.
Wherein, when above support is printed before glass tempering or before the curing of edge band frame, preferably carrying out mechanical workout behind the tempering or after the curing of edge band frame, such as turning, grinding, polishing or laser sculpture etc., make the top of upholder be on the plane or make its shape size uniform, bring impact on glass planeness or upholder shape to eliminate the glass tempering distortion.
Wherein, described edge band frame is made by printing or the mode such as spraying, preferably adopts the silk screen printing cryogenic glass powder to make, and it is 550 ~ 750 ℃ glass glaze that described cryogenic glass powder is preferably commercially available melt temperature; When described edge band frame prepares, can be once to finish, also can be repeatedly to finish.
Wherein, described mode of printing is to adopt silk screen printing or the methods such as mould printing or printer, and cryogenic glass powder is imprinted on the fin that formation on glass is raised in glass surface.
Wherein, the height of described edge band frame is preferably 0.1~10mm, 0.2~2mm more preferably, and width is preferably 0.2~5mm, more preferably 1~2mm.
Wherein, can leave several aspirating holes on the described edge band frame, namely perpendicular to the edge band frame and along the equally distributed groove of edge band frame or slit, quantity is determined by the girth of upper and lower glass, about 50~the 500mm of spacing is advisable, and can seal described aspirating hole after described solder fusing; Also can not stay aspirating hole, the formed space, rough surface of the solder that utilization applies or the hole of Powdered solder can shorten the time that vacuumizes as the passage that vacuumizes but leave aspirating hole.
Wherein, the periphery of described upper glass contains an edge band frame at least, the periphery of described lower-glass contains an edge sealing groove and two edge band frames at least, the edge sealing groove of described lower-glass is between two edge band frames of described lower-glass, and the edge band frame of described upper glass is inserted in the edge sealing groove of described lower-glass.
The degree of depth of described edge sealing groove is preferably 0.05~10mm, 0.1~2mm more preferably, and width is preferably 0.3~10mm, more preferably 2~6mm.
The cross section of described edge sealing groove can be arbitrary shape, preferred circular arc.
Described edge sealing groove is formed by mechanical workout or laser processing, the preferred mechanical processing mode.
Described mechanical workout mode is to utilize mechanical mill, mechanical cutting, machine the groove that is depressed in surface of plate glass that forms Arbitrary Shape Cross Section at sheet glass such as to mill.
Described laser processing mode is to utilize the equipment such as laser gun, laser attenuate machine, laser engraving machine to form the groove that is depressed in surface of plate glass of Arbitrary Shape Cross Section at sheet glass.
Wherein, when the edge band frame of described upper glass during more than, described lower-glass contains an edge sealing groove at least, when described lower-glass contains two edge sealing grooves at least, the edge band frame of described upper glass is inserted in the edge sealing groove of corresponding described lower-glass, on described, edge band frame and the edge sealing groove of lower-glass are entrenched togather mutually, vacuum layer is carried out labyrinth seal, described edge sealing groove is when the upper surface of the intermediate glass of the vacuum glass with two vacuum layer, identical with described lower-glass, described edge band frame when the lower surface of described intermediate glass, identical with described upper glass.
Wherein, described upper glass, the material of lower-glass and intermediate glass is simple glass, or toughened glass, or semi-tempered glass, or low emissivity glass, or chilled glass (comprising physical strengthening and chemical enhanced), or heat-reflecting glass, or wire glass, or rolled glass, or hot melt glass, or the combination of above any two or three kinds of glass, more preferably tempering or semi-tempered glass, chilled glass and low emissivity glass further are preferably the combination of tempering or semi-tempered glass and low radiation tempering or semi-tempered glass, the combination of tempering or semi-tempered glass and low radiation chilled glass, the combination of tempering or semi-tempered glass and low emissivity glass.
Wherein, described vacuum edge sealing stove is normal reheating furnace, by the electric heating element heat temperature raising, comprises batch kiln and continuous furnace.
Wherein, described vacuum edge sealing stove is vacuum glass of a sealing-in at every turn, also can sealing-in polylith vacuum glass, namely realize the mass production of vacuum glass.
When the preparation be toughened glass the time, for solving the problem of annealing because welding temperature is too high, vacuum edge sealing stove can have basic heating system and local heating system, the basis heating system can adopt the mode of resistive heating such as nichrome wire, electrothermal tube, hot plate etc., or the mode that adopts circulating air to heat, with vacuum edge sealing furnace interior and glass heats to a basal temperature; The modes such as recycling local heating system such as resistive heating, infrared heating, LASER HEATING, Electromagnetic Heating, microwave heating are that local heating is carried out in the edge sealing position to the periphery of glass, reach the purpose that at short notice solder is heated to melting.
The scope of described basic Heating temperature is preferably 280~320 ℃, and the scope of described local heating temperature is preferably 380~470 ℃.
Because vacuum edge sealing stove and accessory has basic heating system and local heating system, the temperature of glass edge is rapidly heated to welding temperature, and tempering or semi-tempered glass are under lower basal temperature, in the long period and higher local temperature, in short time phenomenon can not occur significantly to anneal, so can guarantee to obtain tempering or half tempered vacuum glass.
The invention has the beneficial effects as follows:
The periphery of its upper glass of vacuum glass of the present invention has the edge band frame, the periphery of lower-glass has the edge sealing groove, so that the edge sealing of vacuum glass is easier, more reliable, even the chimeric sealing effectiveness of vacuum glass in the situation of glass deformation that guaranteed of edge band frame and edge sealing groove, have the bonding strength higher than low temperature welding glass between edge band frame and the upper glass, chimeric sealing surface area and the airtight layer thickness that has increased between the upper lower-glass of edge band frame and edge sealing groove, solve existing edge of vacuum glass and sealed uneven problem, sticking power and the adhesion strength of sealing-in have greatly been strengthened, on having increased, the tightness of vacuum layer between the lower-glass, improved the life-span of vacuum glass, and can save and make and the great bleeding point of sealing difficulty, realized that the single stage method mass prepares vacuum glass and toughened vacuum glass, promote the suitability for industrialized production of vacuum glass and toughened vacuum glass, greatly improved productivity and the qualification rate of vacuum glass, reduced the production cost of vacuum glass.The edge band frame of upper glass embeds in the edge sealing groove of lower-glass, guarantee that not only the edge band frame has sufficiently high sealing height, and guaranteed that enough little vacuum layer thickness is arranged between the upper lower-glass, make height and the diameter of upholder can be arbitrarily small, satisfy vacuum glass in the requirement of the aspects such as transparency, visuality, heat-proof quality, sound-proofing properties; The edge band frame of upper glass embeds in the edge sealing groove of lower-glass, the height change that not only can automatically adapt to upholder, and can automatically eliminate the impact of the distortion that lower-glass at high temperature causes, height that can also be by design edge band frame and the degree of depth of edge sealing groove are accurately controlled the thickness of vacuum layer; It highly approximates the height of upholder edge band frame on the lower-glass, can reduce the degree of depth of edge sealing groove, prevents the outflow of solder, makes edge sealing not only neat good-looking but also sealing is reliable; The edge band frame makes the sealing of vacuum glass be sealed by the curved surface that original glass and the flat seal between the solder become between edge band frame and the solder, thereby sealing property is better; When making the Low-E vacuum glass, the edge sealing groove is opened in the surface at Low-E film place, can effectively eliminate the Low-E film to the impact of welding; When grinding off the Low-E film of glass weld, offer in passing the edge sealing groove in other words, with preparation edge band frame simplified in comparison technique; Upper lower-glass closes behind the sheet because the support of solder has between the upper lower-glass than large space, periphery larger slit is also arranged, so the resistance of bleeding is very little, high temperature is bled in addition, thereby pumping efficiency and vacuum tightness can improve greatly; After solder melts, upper lower-glass auto-closing together, abundant scolder band has guaranteed the reliability of sealing, thus can save getter in the vacuum glass, thereby further simplify production technique, boost productivity and lower production cost.
The mode of employing automatic edge sealing in vacuum edge sealing stove, save and make and very large bleeding point and the extraction pipe of sealing difficulty, simplify technological process, lowered production cost, shortened the production cycle, improved production efficiency, realized vacuum glass especially single stage method, the mass production of tempering or half tempered vacuum glass.
Vacuum glass prepared by this method and tempering or half tempered vacuum glass, good seal performance not only, and can suitability for industrialized production, the productivity of vacuum glass and greatly raising of qualification rate, production cost and selling price are significantly reduced.
Description of drawings
Fig. 1 is vacuum glass structural representation of the present invention;
Fig. 2 is the vacuum glass structural representation with two-layer upholder of the present invention;
Fig. 3 is the vacuum glass structural representation with two vacuum layer of the present invention.
Among the figure: 1. upper glass, 2. lower-glass, 3. solder, 4. edge band frame, 5. edge sealing groove, 6. upholder, 7. intermediate glass.
 
Embodiment
Below adopt embodiment and accompanying drawing to describe embodiments of the present invention in detail, how the utilisation technology means solve technical problem to the present invention whereby, and the implementation procedure of reaching technique effect can fully understand and implements according to this.
Embodiment 1: referring to Fig. 1, vacuum glass is comprised of two blocks of glass up and down, wherein one is low emissivity glass, its making method is as follows: at first according to the shape of made vacuum glass and one flat plate glass and low emissivity glass of size cutting desired size, peripheral weld at lower-glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, drying, at the polyester net that utilizes on glass up and down cryogenic glass powder cream is printed to the edge band frame and utilizes polyester net that cryogenic glass powder cream is printed to upholder at upper or lower-glass; After upper lower-glass closed sheet, the edge band frame of upper glass can embed in the edge sealing groove of lower-glass; Secondly two blocks of glass are sent into respectively in the High Temperature Furnaces Heating Apparatus, high temperature action lower seal edge strip frame and the upholder of 550 ~ 650 ℃ of High Temperature Furnaces Heating Apparatuss soften or melting and glassy bond together, be down to immediately room temperature; If edge band frame or upholder shape in high-temperature sintering process changes, can make it uniform by mode such as turning, the grinding etc. of mechanical workout; Again will fill low temperature glass solder in the edge sealing groove between the edge band frame of lower-glass, two glass consistencies from top to bottom are stacked together, and leave bleed-off passage, send in the vacuum edge sealing stove; Vacuumize at last and heating operation, be evacuated to below the 0.1Pa, the melt temperature that is warming up to low temperature glass solder is above such as 420 ℃, the low temperature glass solder fusing, the edge band frame of upper glass embeds under action of gravitation in the edge sealing groove of lower-glass, and the low temperature glass solder of melting with two glass cementations together; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together two blocks of glass, opens fire door and obtains required vacuum glass.
The introducing of edge band frame and edge sealing groove not only can limit solder and dissolve and randomly flow, make edge sealing neatly good-looking afterwards, and play good supporting role, make solder keep certain thickness, reinforced seal effect, the more important thing is that edge band frame Heating temperature is high, with upper glass more reliable bonding is arranged, edge band frame and edge sealing flute surfaces be coarse, have more firmly with solder and be combined, thereby improve resistance to air loss and the reliability of vacuum glass.In addition, edge band frame and edge sealing groove also are the keys that single stage method prepares vacuum glass.
Sintering rear support thing is carried out mechanical workout can solve not of uniform size, the problem that impact is attractive in appearance that upholder causes because of the variation of volume and shape in the sintering curing process.
Embodiment 2: referring to Fig. 1, vacuum glass is comprised of two blocks of glass up and down, two blocks of glass all are common float glasses, its making method is as follows: at first according to the shape of made vacuum glass and two blocks of sheet glass of size cutting desired size, peripheral weld at lower-glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, drying, utilize printing technology that cryogenic glass powder cream is printed to the edge band frame at upper lower-glass, after upper lower-glass closed sheet, the edge band frame of upper glass can embed in the edge sealing groove of lower-glass; Secondly upper lower-glass is sent into High Temperature Furnaces Heating Apparatus, at the high temperature action lower seal edge strip frame of 550 ~ 650 ℃ of High Temperature Furnaces Heating Apparatuss and glass sintering together, be down to immediately room temperature, obtain having the upper lower-glass of edge band frame; Adopt low temperature glass solder to print upholder at upper glass, upholder is that minimum unit is the dot matrix arrangement of equilateral triangle, and upholder is column; Again fill low temperature glass solder in the edge sealing groove with lower-glass, two glass consistencies from top to bottom are stacked together, and leave bleed-off passage, send in the vacuum edge sealing stove; Heat at last and vacuum pumping, be evacuated to below the 0.1Pa, be heated to the melt temperature of low temperature glass solder more than 420 ℃, the low temperature glass solder fusing, the edge band frame of upper glass embeds in the edge sealing groove of lower-glass under action of gravitation, the low temperature glass solder of melting with two glass cementations together, the simultaneously softening or melting of upholder and glass cementation is together up and down; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together two blocks of glass, upholder is also opened fire door and is obtained required vacuum glass together with vitrification up and down.
Use low temperature glass solder to make upholder, can soften in the edge sealing process, solidify, upholder is printed on the upper glass, can adapt to well the variation of vacuum layer height under action of gravitation, guarantee upper lower-glass is connected as a single entity, lower-glass is effectively supported; The height of edge band frame and edge sealing groove control vacuum layer can not occur to make upper lower-glass closed together because upholder is softening.
Embodiment 3: referring to Fig. 1, one is low emissivity glass in two blocks of glass of vacuum glass, another piece is toughened glass or semi-tempered glass, its making method is as follows: at first according to the shape of made vacuum glass and one flat plate glass and low emissivity glass of size cutting desired size, peripheral weld at lower-glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, dry, at the spray gun that utilizes on glass up and down cryogenic glass powder cream is made the edge band frame, after upper lower-glass closed sheet, the edge band frame of upper glass can be embedded in the edge sealing groove of lower-glass; Secondly upper glass is sent in the annealing furnace, at the high temperature action lower seal edge strip frame of 650 ~ 750 ℃ of annealing furnaces and glass sintering together, carried out immediately wind-cooling reinforcing, obtain tempering or semi-tempered glass; Adopt low temperature glass solder to utilize the woven wire of tensioning or expanded metal lath to print upholder at upper glass, make the top of upholder in one plane, to eliminate the glass tempering distortion to the impact of planeness, upholder is that minimum unit is the dot matrix arrangement of equilateral triangle, and upholder is cylindric; Lower-glass is sent into High Temperature Furnaces Heating Apparatus, at the high temperature action lower seal edge strip frame of 550 ~ 650 ℃ of High Temperature Furnaces Heating Apparatuss and glass sintering together, be down to immediately room temperature, obtain having the lower-glass of edge band frame; The melt temperature of again packing in the edge sealing groove with lower-glass is 380 ℃ low temperature glass solder, and two glass consistencies from top to bottom are stacked together, reserve bleed-off passage, send in the vacuum edge sealing stove, vacuum edge sealing stove and accessory has basic heating system and local heating system; Heat at last and vacuum pumping, utilize first basic heating system such as electric heating panel to heat, basal temperature is risen to more than 300 ℃, and after being evacuated to below the 0.1Pa, recycling local heating system such as electrothermal tube are heated to melt temperature more than 380 ℃ with low temperature glass solder, reach the melt temperature of low temperature glass solder, low temperature glass solder is fused into liquid, the edge band frame of upper glass embeds in the edge sealing groove of lower-glass under action of gravitation, the low temperature glass solder of melting with two glass cementations together, the simultaneously softening or melting of upholder and glass cementation is together up and down; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together two blocks of glass, upholder also is integral with glass sintering up and down, opens fire door and obtains required vacuum glass.
Make the solder that its melt temperature of cryogenic glass powder of edge band frame is used far above edge sealing, not only low price, performance are good, and with glass better bonding strength are arranged; After the edge band frame of upper lower-glass and edge sealing groove are chimeric, not only reduced the edge sealing solder consumption, reduced the requirement to the edge sealing solder, and increased air retaining wall thickness, improved the sealing strength of upper lower-glass, the more important thing is to solve the sealing problem that the buckling deformation that produces because of glass brings in toughening process, thereby improve the qualification rate of product.
Utilize hard net (plate) to print upholder, toughened glass that can the Automatic Levelling distortion guarantees the reliability that supports; Use low temperature glass solder to make upholder, in the edge sealing process, can soften, solidify, and can utilize its slightly high height, guarantee upper lower-glass is connected as a single entity, lower-glass is effectively supported.
Because vacuum edge sealing stove and accessory has basic heating system and local heating system, the temperature of glass edge is rapidly heated to welding temperature, and tempering or semi-tempered glass are under lower basal temperature, in the long period and higher local temperature, in short time phenomenon can not occur significantly to anneal, so can guarantee to obtain tempering or half tempered vacuum glass.
Embodiment 4: referring to Fig. 2, two blocks of glass of vacuum glass are toughened glass or semi-tempered glass, wherein one or low emissivity glass, its making method is as follows: at first according to the shape of made vacuum glass and one flat plate glass and low emissivity glass of size cutting desired size, peripheral weld at lower-glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, dry, at the nylon mesh that utilizes on glass up and down cryogenic glass powder cream is printed to edge band frame and upholder, after upper lower-glass closed sheet, the edge band frame of upper glass can be embedded in the edge sealing groove of lower-glass; Upholder is that minimum unit is the dot matrix arrangement of equilateral triangle, and upholder is strip, and the upholder of upper lower-glass is orthogonal, and it is crosswise shape that upper lower-glass closes sheet rear support thing overlapping; Secondly two blocks of glass are sent into respectively annealing furnace, soften with glass at the high temperature action lower seal edge strip frame of annealing furnace and upholder and be bonded together, carry out immediately wind-cooling reinforcing, obtain tempering or semi-tempered glass; For eliminating the difference of altitude that causes because of glass tempering, edge band frame and upholder are carried out mechanical workout, make the top of edge band frame and upholder separately in one plane; Again fill low temperature glass solder in the edge sealing groove with lower-glass, and two glass consistencies from top to bottom are stacked together and leave certain space of bleeding, send in the vacuum edge sealing stove, vacuum edge sealing stove and accessory has basic heating system and local heating system; Heat at last and vacuum pumping, utilize first basic heating system such as Hot-blast Heating, basal temperature is risen to more than 320 ℃, and after being evacuated to below the 0.1Pa, recycling local heating system such as far infra-red heater are heated to melt temperature more than 430 ℃ with low temperature glass solder, low temperature glass solder will melt, the edge band frame of upper glass embeds in the edge sealing groove of lower-glass under action of gravitation, the low temperature glass solder of melting with two glass cementations together, the upholder of upper lower-glass is in contact with one another, overlappingly be crosswise shape; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together two blocks of glass, opens fire door and obtains required vacuum glass.
Upper lower-glass all has the strip upholder, the upholder vertical pile supports, upper lower-glass still is the some contact by upholder, and contact for line or face between upholder and the glass, increased contact area, reduced the tension stress of glass in support place, thus the quantity of upholder can be reduced, thus further improve the transparency of glass, heat insulation and sound-proofing properties; By upholder is carried out mechanical workout, eliminated the impact of glass tempering distortion, its top is in the same plane, guaranteed the reliability that supports.
Adopt the double layer support thing not only can make upholder that larger mechanical workout space is arranged, and can be simultaneously the planeness of two blocks of glass be up and down proofreaied and correct, more be conducive to obtain high planeness, make lower-glass obtain more reliable support.
Embodiment 5: referring to Fig. 2, two blocks of glass of vacuum glass are toughened glass or semi-tempered glass, wherein one or low emissivity glass, its making method is as follows: at first according to the shape of made vacuum glass and one flat plate glass and low emissivity glass of size cutting desired size, peripheral weld at lower-glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, dry, at the spray gun that utilizes on glass up and down cryogenic glass powder cream is made the edge band frame, after upper lower-glass closed sheet, the edge band frame of upper glass can be embedded in the edge sealing groove of lower-glass; Secondly two blocks of glass are sent into annealing furnace, at the high temperature action lower seal edge strip frame of annealing furnace and glass sintering together, carry out immediately wind-cooling reinforcing, obtain tempering or semi-tempered glass; For eliminating the unfairness of the edge band frame that causes because of the glass tempering distortion, the edge band frame is carried out mechanical workout, by cutting or grinding its top is in the same plane; Print simultaneously upholder at upper and lower low temperature glass solder and the woven wire of utilizing on glass, upholder is that minimum unit is the dot matrix arrangement of equilateral triangle, upholder is strip, the top of upholder in one plane, the upholder of upper lower-glass is orthogonal, and it is crosswise shape that upper lower-glass closes sheet rear support thing overlapping; Again fill low temperature glass solder in the edge sealing groove with lower-glass, two glass consistencies from top to bottom are stacked together, reserve certain bleed-off passage, send in the vacuum edge sealing stove, vacuum edge sealing stove and accessory has basic heating system and local heating system; Heat at last and vacuum pumping, utilize first basic heating system such as electrothermal tube to heat, basal temperature is risen to more than 330 ℃, and after being evacuated to below the 0.1Pa, recycling local heating system such as infrared heater are heated to melt temperature more than 430 ℃ with low temperature glass solder, the low temperature glass solder fusing, the edge band frame of upper glass embeds in the edge sealing groove of lower-glass under action of gravitation, the low temperature glass solder of melting with two glass cementations together, the upholder of upper lower-glass is in contact with one another, overlappingly be crosswise shape; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together two blocks of glass, up and down upholder and up and down vitrification be integral, open fire door and obtain required vacuum glass.
The edge band frame has the high height of trying one's best at the beginning of preparation, can carry out largely mechanical workout behind glass tempering, solves the problem of its planeness.
Upholder adopts low temperature glass solder to make, and utilizes steel mesh to print, and solves the problem on deformation of toughened glass; Utilize its lower sintering temperature, make it under lower temperature, can soften, solidify, and by means of its slightly high height, upper lower-glass can be bonded together reliably, thereby play effective supporting role.
Embodiment 6: referring to Fig. 3, the upper lower-glass of vacuum glass is toughened glass or semi-tempered glass, intermediate glass is low emissivity glass, its making method is as follows: at first according to the shape of made vacuum glass and two blocks of sheet glass and low emissivity glass of size cutting desired size, upper surface periphery at lower-glass and intermediate glass is offered the edge sealing groove, and carry out edging, chamfering and cleaning, drying, the face of weld periphery of glass utilize printing technology with cryogenic glass powder cream be printed to the edge band frame, at the upholder of printing simultaneously on glass up and down; After upper, middle and lower glass closed sheet, top edge band frame can be embedded in the following edge sealing groove; Secondly two blocks of glass are sent in the annealing furnace up and down, are in the same place with upholder and glassy bond at high temperature action lower seal edge strip frame, carry out immediately tempering, obtain tempering or semi-tempered glass; Intermediate glass directly advances High Temperature Furnaces Heating Apparatus, with edge band frame sintering on intermediate glass; Again first the upholder of upper lower-glass is carried out mechanical workout, tentatively reduce the glass deformation that invar causes and the difference of altitude that causes, with expanded metal lath low temperature glass solder is printed on the upholder after machined again, make the top end of upholder in one plane, thoroughly eliminate glass deformation that invar causes to the impact of planeness; The low temperature glass solder of evenly packing in the edge sealing groove with intermediate glass and lower-glass, and three glass consistencies from top to bottom are stacked together, keep certain bleed-off passage, send in the vacuum edge sealing stove, vacuum edge sealing stove and accessory has basic heating system and local heating system; Heat at last and vacuum pumping, utilize first basic heating system such as circulating air to heat, basal temperature is risen to more than 300 ℃, after being evacuated to below the 0.1Pa, recycling local heating system such as infrared heater are heated to melt temperature more than 400 ℃ with low temperature glass solder, in the edge sealing groove below top edge band frame embeds under action of gravitation, the low temperature glass solder of melting with three glass cementations together, the low temperature glass solder on upholder top is integrated upholder and upper, middle and lower glassy bond; Stopped heating, with stove cooling, low temperature glass solder hermetic welds together three blocks of glass, upholder and upper, middle and lower vitrification are integrated, and open fire door and obtain required vacuum glass.
Upholder behind the tempering is carried out after the mechanical workout can solving well the larger problem of toughened glass distortion again with hard wire mark upholder processed.
This intellecture property of primary enforcement that all are above-mentioned is not set restriction this product innovation of other forms of enforcement and/or novel method.Those skilled in the art will utilize this important information, and foregoing is revised, to realize similar implementation status.But all modifications or transformation belong to the right of reservation based on product innovation of the present invention.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solution of the present invention according to technical spirit of the present invention.

Claims (10)

1. vacuum glass, it is characterized in that comprising upper glass, lower-glass, described upper glass and described lower-glass are flat glasss, the periphery of described upper lower-glass has edge band frame and edge sealing groove, the periphery of described upper glass and described lower-glass welds together by solder, and described solder is low temperature glass solder, forms the vacuum layer of a sealing between described upper glass and the described lower-glass, in the described vacuum layer upholder is arranged, above support has one deck or two-layer.
2. vacuum glass according to claim 1, it is characterized in that described vacuum glass also comprises an intermediate glass, described intermediate glass is clipped between described upper glass and the described lower-glass, and described upper glass and described lower-glass form respectively the vacuum layer of two sealings with described intermediate glass.
3. vacuum glass according to claim 1 and 2 is characterized in that described upper glass and described lower-glass or/and described intermediate glass has at least one to be tempering or semi-tempered glass.
4. according to claim 1 or 3 described vacuum glass, it is characterized in that above support makes before glass tempering or behind the glass tempering.
5. according to claim 1 to 4 each described vacuum glass, it is characterized in that described edge band frame adopts cryogenic glass powder to make by the mode of printing or spraying.
6. according to claim 1 to 4 each described vacuum glass, it is characterized in that the periphery of described upper glass face of weld has an edge band frame at least, the periphery of described lower-glass face of weld has an edge sealing groove and two edge band frames at least.
7. according to claim 1 to 6 each described vacuum glass, it is characterized in that described edge sealing groove adopts the mode of mechanical workout or laser processing to make.
8. according to claim 1 to 7 each described vacuum glass, it is characterized in that above support uses soft net or hard net to make.
9. according to claim 1 to 8 each described vacuum glass, it is characterized in that described edge band frame or/and upholder carries out mechanical workout after curing.
10. the making method of a vacuum glass, it comprises:
The first step according to the shape of the vacuum glass of required making and two blocks of sheet glass of size cutting desired size, is offered the edge sealing groove at the peripheral weld of lower-glass, and two blocks of glass are up and down carried out edging, chamfering, cleaning and drying treatment;
Second step prepares the edge band frame at the peripheral weld of upper lower-glass, and the edge band frame of upper glass can be embedded between the edge band frame of lower-glass in the edge sealing groove; Or at least one printing upholder on glass, then after drying, glass sent into carry out pyroprocessing or tempering in High Temperature Furnaces Heating Apparatus or the annealing furnace and process;
The 3rd step, edge band frame and edge sealing groove place or printing or the spraying solder of the glass that second step is obtained, or the solder of directly in the edge sealing groove, packing into, or at least one printing upholder on glass, and described two glass consistencies from top to bottom are stacked together, leave bleed-off passage between two glass, then send in the vacuum edge sealing stove;
The 4th step vacuumized and heating operation described vacuum edge sealing stove, was evacuated to below the 0.1Pa, was warming up to more than the melt temperature of solder; If vacuum edge sealing stove has the local heating system, then be heated to a basal temperature by basic heating system first after, restart the local heating system; Reach the edge sealing temperature, solder is fused into liquid, and under the effect of glass self gravitation, the edge band frame on top embeds in the edge sealing groove of bottom; Stopped heating, with stove cooling, solder hermetic welds together two blocks of glass, the fire door of opening vacuum edge sealing stove obtains required vacuum glass.
CN2012103740441A 2012-10-06 2012-10-06 Flat vacuum glass welded by using glass welding material and provided with strip frame edge sealing and ditch groove edge sealing, and manufacturing method thereof Pending CN102976595A (en)

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CN104291696A (en) * 2013-07-17 2015-01-21 戴长虹 Metal-welded planar vacuum glass with sealing strips, sealing groove and mounting hole
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CN104291615A (en) * 2013-07-17 2015-01-21 戴长虹 Planar vacuum glass edge-sealed and port-sealed by using sealing strips and sealing grooves, and preparation method thereof
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CN104291619A (en) * 2013-07-17 2015-01-21 戴长虹 Vacuum glass with edge and port sealed by using sealing strips and sealing grooves, and preparation method thereof
CN104291582A (en) * 2013-07-17 2015-01-21 戴长虹 Planar toughened vacuum glass welded by using glass solder with edges being sealed by strip borders and groove
CN104291617A (en) * 2013-07-17 2015-01-21 戴长虹 Planar vacuum glass edge-sealed and port-sealed by using sealing strips, and preparation method thereof
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CN103420571A (en) * 2013-07-17 2013-12-04 戴长虹 Mounting hole of plane dual-vacuum-layer glass with sealing grooves and strips, and preparation method of same
CN104291616A (en) * 2013-07-17 2015-01-21 戴长虹 Glass-welded planar dual-vacuum-layer glass provided with sealing strips, sealing grooves and mounting holes
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Application publication date: 20130320