CN102974531B - Soil purification separator - Google Patents
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Abstract
本发明公开了一种土壤净化分离机,包括机架、混合料提升装置、接料仓、大料筛网、双层振动回旋筛分装置和收料斗,混合料提升装置安装在机架后部,接料仓的前部开有进料口,接料仓的后部开有大料出料口和中料出料口,接料仓倾斜固定在机架上,大料筛网位于接料仓的下方,大料筛网倾斜固定在机架上,双层振动回旋筛分装置位于大料筛网的下方,双层振动回旋筛分装置倾斜安装在机架上,收料斗固定在机架的前端,收料斗的内部固定有将其分为大料收集仓和中料收集仓的导料隔板,大料收集仓的下部设置有大料卸料门,中料收集仓的底部设置有中料卸料门。本发明能有效对混合土壤进行筛分,达到对土壤的物理净化,效率高,劳动强度小,成本低。
The invention discloses a soil purification separator, which comprises a frame, a mixture lifting device, a material receiving bin, a large material screen, a double-layer vibrating rotary screening device and a receiving hopper, and the mixture lifting device is installed at the rear of the frame , There is a material inlet at the front of the receiving bin, and a large material outlet and a medium material outlet at the rear of the receiving bin. The receiving bin is fixed on the frame obliquely, and the large material screen is located Below the warehouse, the large material screen is fixed on the frame obliquely, the double-layer vibrating rotary screening device is located under the large material screen, the double-layer vibrating rotary screening device is obliquely installed on the frame, and the receiving hopper is fixed on the frame. The front end of the receiving hopper is fixed with a guide partition that divides it into a large material collection bin and a medium material collection bin. The lower part of the large material collection bin is provided with a large material discharge door, and the bottom of the medium material collection bin is provided with a Middle material discharge door. The invention can effectively screen the mixed soil to achieve physical purification of the soil, has high efficiency, low labor intensity and low cost.
Description
技术领域technical field
本发明属于土壤净化设备,具体是涉及一种可以将混合土壤分离净化的土壤净化分离机。The invention belongs to soil purification equipment, in particular to a soil purification separator capable of separating and purifying mixed soil.
背景技术Background technique
随着经济建设的全力推进,建筑垃圾也不断增加,同时生活垃圾污染也是我们所面临的严重问题。除较少发达地区以外,大多数城镇、乡村的生活垃圾多以露天堆放为主,经历长期的日晒雨淋后,生活垃圾中的有害物质渗滤液渗入土壤中,从而发生一系列物理、化学和生物反应,如过滤、吸附、沉淀,或为植物根系吸收或被微生物合成吸收,造成土壤的污染,从而降低了土壤质量。更重要的是,建筑垃圾在种种自然力的作用下,较小的碎石块会慢慢沉降,深入下层土壤,改变了土壤的物质组成,破坏了土壤的结构,降低了土壤的生产力。目前,国内农村较多采用人力去实现对土壤的净化工作,没有现成的机械设备用于此领域,因此劳动作业量大,工作效率低,劳动强度和人力成本高。With the full advancement of economic construction, construction waste is also increasing, and domestic waste pollution is also a serious problem we are facing. Except for the less developed areas, most of the domestic waste in towns and villages is mainly stacked in the open air. After long-term exposure to the sun and rain, the leachate of harmful substances in the domestic waste seeps into the soil, resulting in a series of physical and chemical processes. And biological reactions, such as filtration, adsorption, precipitation, or absorption by plant roots or microbial synthesis, causing soil pollution, thereby reducing soil quality. What's more, under the action of various natural forces, the construction waste will slowly settle into smaller pieces of gravel, penetrate into the subsoil, change the material composition of the soil, destroy the structure of the soil, and reduce the productivity of the soil. At present, most rural areas in China use manpower to purify the soil, and there is no ready-made mechanical equipment for this field, so the labor workload is large, the work efficiency is low, and the labor intensity and labor cost are high.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术中的不足,提供一种土壤净化分离机,其结构简单、设计合理且使用操作方便,能有效对混合土壤进行筛分,达到对土壤的物理净化,可代替传统劳力作业,效率高,劳动强度小,成本低。The object of the present invention is to overcome above-mentioned deficiencies in the prior art, provide a kind of soil purification separator, its structure is simple, reasonable in design and easy to use and operate, can effectively screen mixed soil, reach the physical purification of soil, can Instead of traditional labor operations, it has high efficiency, low labor intensity and low cost.
为实现上述目的,本发明采用的技术方案是:一种土壤净化分离机,其特征在于:包括机架、混合料提升装置、接料仓、大料筛网、双层振动回旋筛分装置和收料斗,所述混合料提升装置通过伸缩支撑杆倾斜安装在机架的后部且用于铲起待净化土并向上提升,所述接料仓为底部开口的倒置仓体,所述接料仓的前部开有进料口,所述接料仓的后部开有大料出料口和中料出料口,所述中料出料口位于大料出料口的下方,所述接料仓倾斜固定在机架上且用于接收所述混合料提升装置所提升的待净化土,所述大料筛网位于接料仓的下方,所述大料筛网倾斜固定在机架上且用于对接料仓所接收的待净化土进行初步筛分净化,所述双层振动回旋筛分装置位于大料筛网的下方,所述双层振动回旋筛分装置倾斜安装在机架上且用于对经大料筛网初步筛分净化后的土进行二次筛分净化和三次筛分净化,所述收料斗固定在机架的前端,所述收料斗的内部固定有用于将其分为大料收集仓和中料收集仓的导料隔板,所述大料收集仓与大料出料口相通,所述大料收集仓的下部设置有大料卸料门,所述中料收集仓与中料出料口相通,所述中料收集仓的底部设置有中料卸料门。In order to achieve the above object, the technical solution adopted by the present invention is: a soil purification separator, which is characterized in that it includes a frame, a mixture lifting device, a material receiving bin, a large material screen, a double-layer vibrating rotary screening device and The receiving hopper, the mixture lifting device is installed obliquely at the rear of the frame through a telescopic support rod and is used to scoop up the soil to be purified and lift upwards, the receiving bin is an inverted bin with an open bottom, and the receiving bin There is a material inlet at the front of the bin, and a large material outlet and a middle material outlet at the rear of the receiving bin, and the middle material outlet is located below the large material outlet. The receiving bin is obliquely fixed on the frame and used to receive the soil to be purified lifted by the mixture lifting device, the large material screen is located under the receiving bin, and the large material screen is obliquely fixed on the frame It is used for preliminary screening and purification of the soil to be purified received by the docking silo. The double-layer vibratory rotary screening device is located below the large material screen, and the double-layer vibratory rotary screening device is installed obliquely on the frame It is used to carry out secondary screening and purification of the soil after the primary screening and purification of the large material screen. The receiving hopper is fixed on the front end of the frame. It is divided into the material guide partition of the large material collection bin and the middle material collection bin. The large material collection bin communicates with the large material outlet, and the lower part of the large material collection bin is provided with a large material discharge door. The intermediate material collection bin communicates with the intermediate material outlet, and the bottom of the intermediate material collection bin is provided with an intermediate material discharge door.
上述的土壤净化分离机,其特征在于:所述混合料提升装置包括安装板、提升电机、上轴承座、下轴承座、主动链轮、从动链轮、链条和提升斗,所述安装板倾斜设置,所述提升电机安装在安装板的上端,所述上轴承座和下轴承座的数量相等且均为两个,两个所述上轴承座对称固定在安装板的上端两侧,两个所述上轴承座内均安装有上轴承,两个上轴承之间安装有上轴,所述上轴的一端与提升电机的输出轴固定连接,所述主动链轮固定安装在所述上轴上,两个所述下轴承座对称安装在安装板的下端两侧,两个所述下轴承座内均安装有下轴承,两个下轴承之间安装有下轴,所述从动链轮固定安装在所述下轴上,所述链条连接主动链轮和从动链轮且形成链传动,所述提升斗的数量为多个,多个所述提升斗均匀安装在链条上。The above-mentioned soil purification separator is characterized in that: the mixture lifting device includes a mounting plate, a lifting motor, an upper bearing seat, a lower bearing seat, a driving sprocket, a driven sprocket, a chain and a lifting bucket, and the mounting plate The lifting motor is installed on the upper end of the mounting plate, the number of the upper bearing seat and the lower bearing seat are equal and both are two, and the two upper bearing seats are symmetrically fixed on both sides of the upper end of the mounting plate. Upper bearings are installed in each of the upper bearing seats, and an upper shaft is installed between the two upper bearings. One end of the upper shaft is fixedly connected with the output shaft of the lifting motor, and the driving sprocket is fixedly installed on the upper shaft. On the shaft, the two lower bearing seats are symmetrically installed on both sides of the lower end of the mounting plate, the lower bearings are installed in the two lower bearing seats, the lower shaft is installed between the two lower bearings, and the driven chain The wheel is fixedly installed on the lower shaft, and the chain connects the driving sprocket and the driven sprocket to form a chain transmission. The number of the lifting buckets is multiple, and the multiple lifting buckets are evenly installed on the chain.
上述的土壤净化分离机,其特征在于:所述伸缩支撑杆由长伸缩支撑杆和短伸缩支撑杆组成,所述短伸缩支撑杆位于长伸缩支撑杆的后方,所述长伸缩支撑杆和短伸缩支撑杆的数量相等且均为两根,两根所述长伸缩支撑杆左右对称设置,两根所述短伸缩支撑杆左右对称设置,所述长伸缩支撑杆和短伸缩支撑杆的结构相同且均包括固定杆和与固定杆配合且能沿着固定杆上下移动的移动杆,所述固定杆固定在机架的后部,所述移动杆的上端与安装板固定连接,所述固定杆上开有用于将移动杆进行限位的限位孔,所述移动杆通过螺柱和螺母固定在固定杆上,所述螺柱穿过限位孔,所述螺母的数量为两个,两个所述螺母分别紧固在螺柱的两端。The above-mentioned soil purification separator is characterized in that: the telescopic support rod is composed of a long telescopic support rod and a short telescopic support rod, the short telescopic support rod is located behind the long telescopic support rod, and the long telescopic support rod and the short telescopic support rod are The number of telescopic support rods is equal and both are two. The two long telescopic support rods are symmetrically arranged left and right, and the two short telescopic support rods are symmetrically arranged left and right. The structures of the long telescopic support rods and the short telescopic support rods are the same and all include a fixed rod and a moving rod that cooperates with the fixed rod and can move up and down along the fixed rod, the fixed rod is fixed at the rear of the frame, the upper end of the movable rod is fixedly connected with the mounting plate, There is a limit hole for limiting the moving rod. The moving rod is fixed on the fixed rod through a stud and a nut. The stud passes through the limit hole. The number of the nuts is two. Two nuts are respectively fastened on both ends of the stud.
上述的土壤净化分离机,其特征在于:所述双层振动回旋筛分装置包括振动电机、大带轮、小带轮、皮带、主动滚筒、转动轴、上导向杆、上导杆座、从动滚筒、固定轴、下导向杆、下导杆座和筛网皮带,所述上导杆座与上导向杆相配合,所述上导杆座和上导向杆的数量相等且均为两个,两个所述上导杆座分别固定在机架的左右两侧且靠近所述伸缩支撑杆位置处,两个所述上导向杆分别插入两个上导杆座内,其中一个所述上导杆座的下端固定有安装架,所述振动电机安装在安装架上,所述大带轮固定安装在振动电机的输出轴上,所述小带轮和主动滚筒均固定在转动轴上,所述皮带连接大带轮和小带轮且形成带传输,所述转动轴的两端均设置有轴承座,所述轴承座内安装有上轴承,所述上轴承套在转动轴上,所述轴承座与上导向杆的上端固定连接,所述上导向杆的上部和上导杆座的上端均固有第一凸台,两个所述第一凸台之间设置有第一弹簧,所述第一弹簧套在上导向杆上;所述下导杆座和下导向杆的数量相等且均为两个,两个所述下导杆座分别固定在机架的左右两侧且靠近收料斗位置处,所述下导向杆分别插入两个下导杆座内,所述从动滚筒通过两个下轴承转动安装在固定轴上,所述筛网皮带位于大料筛网的下方且连接主动滚筒和从动滚筒,所述下导向杆的上端与固定轴固定连接,所述下导向杆的上部和下导杆座的上端均固定有第二凸台,两个所述第二凸台之间设置有第二弹簧,所述第二弹簧套在下导向杆上。The above-mentioned soil purification separator is characterized in that: the double-layer vibrating rotary screening device includes a vibrating motor, a large pulley, a small pulley, a belt, a driving drum, a rotating shaft, an upper guide rod, an upper guide rod seat, a Moving drum, fixed shaft, lower guide rod, lower guide rod seat and screen belt, the upper guide rod seat is matched with the upper guide rod, the number of the upper guide rod seat and the upper guide rod is equal and both are two , the two upper guide rod seats are respectively fixed on the left and right sides of the frame and close to the positions of the telescopic support rods, the two upper guide rods are respectively inserted into the two upper guide rod seats, one of the upper The lower end of the guide rod seat is fixed with a mounting frame, the vibration motor is mounted on the mounting frame, the large pulley is fixed on the output shaft of the vibration motor, the small pulley and the driving roller are fixed on the rotating shaft, The belt is connected to the large pulley and the small pulley to form a belt transmission. Both ends of the rotating shaft are provided with bearing seats, and an upper bearing is installed in the bearing seat, and the upper bearing is sleeved on the rotating shaft. The bearing seat is fixedly connected with the upper end of the upper guide rod, the upper part of the upper guide rod and the upper end of the upper guide rod seat are inherently first bosses, and a first spring is arranged between the two first bosses, so The first spring is sleeved on the upper guide rod; the number of the lower guide rod seat and the lower guide rod is equal and both are two, and the two lower guide rod seats are respectively fixed on the left and right sides of the frame and close to the retractable At the position of the hopper, the lower guide rods are respectively inserted into the two lower guide rod seats, the driven roller is rotatably mounted on the fixed shaft through the two lower bearings, and the screen belt is located under the large material screen and connected The driving roller and the driven roller, the upper end of the lower guide rod is fixedly connected with the fixed shaft, the upper part of the lower guide rod and the upper end of the lower guide rod seat are fixed with second bosses, and the two second bosses A second spring is arranged between them, and the second spring is sleeved on the lower guide rod.
上述的土壤净化分离机,其特征在于:所述移动杆的上端通过螺栓与安装板固定连接。The above-mentioned soil purification separator is characterized in that: the upper end of the moving rod is fixedly connected to the mounting plate through bolts.
上述的土壤净化分离机,其特征在于:所述机架的底部安装有行走轮,所述行走轮的数量为四个。The above-mentioned soil purification separator is characterized in that: the bottom of the frame is equipped with traveling wheels, and the number of the traveling wheels is four.
上述的土壤净化分离机,其特征在于:所述大料收集仓的上部设置有观察窗。The above-mentioned soil purification separator is characterized in that: the upper part of the large material collection bin is provided with an observation window.
上述的土壤净化分离机,其特征在于:所述大料筛网与水平面之间的夹角为25°~35°,所述筛网皮带与大料筛网相平行。The above-mentioned soil purification separator is characterized in that: the angle between the large material screen and the horizontal plane is 25°-35°, and the screen belt is parallel to the large material screen.
上述的土壤净化分离机,其特征在于:所述固定杆和移动杆均为槽钢。The above-mentioned soil purification separator is characterized in that: both the fixed rod and the moving rod are channel steel.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明结构简单、设计合理且使用操作方便,能有效对混合土壤进行筛分,达到对土壤的物理净化。1. The present invention is simple in structure, reasonable in design and convenient in use and operation, and can effectively screen mixed soil to achieve physical purification of soil.
2、本发明实现了用机械代替常用的人力作业,大大提高了工作效率和作业成本,劳动强度小,同时采用双层振动回旋筛分装置,此结构的筛分效果良好,为废弃土壤的再生利用做好前期净化筛分工作,以便于后续的生物改良土壤工作得以顺利进行。2. The present invention realizes the use of machinery instead of commonly used manual operations, which greatly improves work efficiency and operating costs, and has low labor intensity. At the same time, it adopts a double-layer vibrating gyratory screening device. Do a good job of pre-purification and screening work so that the subsequent work of biological improvement of soil can be carried out smoothly.
3、本发明双层振动回旋筛分装置的顶部为固定式大料筛网,可进行初级大料的筛分,然后通过软支撑方式安装在机架上的双层振动回旋筛分装置的筛网皮带进行二次筛分净化和三次筛分净化,筛网皮带在筛分时既有转动又有振动,延长了物料的振动筛分时间,筛分效果良好。3. The top of the double-layer vibratory rotary screening device of the present invention is a fixed large material screen, which can screen the primary large material, and then the screen of the double-layer vibratory rotary screening device installed on the frame through soft support The mesh belt is used for secondary screening and purification and tertiary screening and purification. The screen belt rotates and vibrates during screening, which prolongs the vibrating screening time of the material and the screening effect is good.
4、本发明将混合料提升装置、大料筛网和双层振动回旋筛分装置同时安装在机架上,大大提高了工作效率。4. The invention installs the mixture lifting device, large material screen and double-layer vibrating rotary screening device on the frame at the same time, which greatly improves the working efficiency.
下面通过附图和实施例,对本发明做进一步的详细描述。The present invention will be described in further detail below with reference to the accompanying drawings and examples.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1的A处放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图3为图1的B处放大图。FIG. 3 is an enlarged view of B in FIG. 1 .
图4为图1的俯视图。FIG. 4 is a top view of FIG. 1 .
图5为图4的C处放大图。FIG. 5 is an enlarged view of point C in FIG. 4 .
图6为本发明转动轴、上轴承、轴承座、主动滚筒、小带轮和皮带的连接关系示意图。Fig. 6 is a schematic diagram of the connection relationship between the rotating shaft, the upper bearing, the bearing seat, the driving roller, the small pulley and the belt in the present invention.
附图标记说明:Explanation of reference signs:
1—收料斗; 1-1—大料收集仓; 1-11—观察窗;1—Hopper; 1-1—Large material collection bin; 1-11—Observation window;
1-2—中料收集仓; 1-12—大料卸料门; 1-21—中料卸料门;1-2—intermediate material collection bin; 1-12—large material discharge door; 1-21—intermediate material discharge door;
1-3—导料隔板; 2—从动滚筒; 3—大料筛网;1-3—material guide partition; 2—driven roller; 3—large material screen;
4—振动电机; 5—主动滚筒; 6—提升斗;4—vibration motor; 5—drive drum; 6—lifting bucket;
7—第二弹簧; 8—链条; 9—机架;7—Second spring; 8—Chain; 9—Rack;
10—行走轮; 11—安装板; 12—提升电机;10—walking wheel; 11—mounting plate; 12—lifting motor;
13-1—上轴承座; 13-2—下轴承座; 14-1—主动链轮;13-1—upper bearing seat; 13-2—lower bearing seat; 14-1—drive sprocket;
14-2—从动链轮; 15—大带轮; 16—皮带;14-2—driven sprocket; 15—large pulley; 16—belt;
17—小带轮; 18—筛网皮带; 19—上导向杆;17—small pulley; 18—screen belt; 19—upper guide rod;
20-1—固定杆; 20-2—移动杆; 21—转动轴;20-1—fixed rod; 20-2—moving rod; 21—rotating shaft;
22—螺柱; 23—螺母; 24—下导杆座;22—screw; 23—nut; 24—lower guide rod seat;
25—接料仓; 25-1—进料口; 25-2—大料出料口;25—receiving bin; 25-1—feed inlet; 25-2—large material outlet;
25-3—中料出料口; 26—上轴承; 27—轴承座;25-3—medium material outlet; 26—upper bearing; 27—bearing seat;
28—第一凸台; 29—第一弹簧; 30—下轴承;28—the first boss; 29—the first spring; 30—the lower bearing;
31—第二凸台; 32—安装架; 33—螺栓;31—second boss; 32—mounting frame; 33—bolt;
34—螺柱; 35—限位孔。34—screw; 35—limiting hole.
具体实施方式Detailed ways
如图1和图4所示,本发明包括机架9、混合料提升装置、接料仓25、大料筛网3、双层振动回旋筛分装置和收料斗1,所述混合料提升装置通过伸缩支撑杆倾斜安装在机架9的后部且用于铲起待净化土并向上提升,所述接料仓25为底部开口的倒置仓体,所述接料仓25的前部开有进料口25-1,所述接料仓25的后部开有大料出料口25-2和中料出料口25-3,所述中料出料口25-3位于大料出料口25-2的下方,所述接料仓25倾斜固定在机架9上且用于接收所述混合料提升装置所提升的待净化土,所述大料筛网3位于接料仓25的下方,所述大料筛网3倾斜固定在机架9上且用于对接料仓25所接收的待净化土进行初步筛分净化,所述双层振动回旋筛分装置位于大料筛网3的下方,所述双层振动回旋筛分装置倾斜安装在机架9上且用于对经大料筛网3初步筛分净化后的土进行二次筛分净化和三次筛分净化,所述收料斗1固定在机架9的前端,所述收料斗1的内部固定有用于将其分为大料收集仓1-1和中料收集仓1-2的导料隔板1-3,所述大料收集仓1-1与大料出料口25-2相通,所述大料收集仓1-1的下部设置有大料卸料门1-12,所述中料收集仓1-2与中料出料口25-3相通,所述中料收集仓1-2的底部设置有中料卸料门1-21。As shown in Fig. 1 and Fig. 4, the present invention comprises frame 9, mixture hoisting device, receiving bin 25, large material screen 3, double-deck vibrating rotary screening device and receiving hopper 1, and described mixture hoisting device It is installed obliquely on the rear portion of the frame 9 through telescopic support rods and is used to scoop up the soil to be purified and lift upwards. The receiving bin 25 is an inverted bin body with an open bottom, and the front portion of the receiving bin 25 has a The feed port 25-1, the rear part of the receiving bin 25 is provided with a large material discharge port 25-2 and a medium material discharge port 25-3, and the medium material discharge port 25-3 is located at the large material discharge port Below the feed port 25-2, the receiving bin 25 is obliquely fixed on the frame 9 and is used to receive the soil to be purified lifted by the mixture lifting device, and the large material screen 3 is located in the receiving bin 25 Below, the large material screen 3 is obliquely fixed on the frame 9 and used for preliminary screening and purification of the soil to be purified received by the docking silo 25, and the double-layer vibrating rotary screening device is located on the large material screen 3, the double-layer vibrating rotary screening device is installed obliquely on the frame 9 and is used to carry out secondary screening and purification of the soil after the primary screening and purification of the large material screen 3, so that The receiving hopper 1 is fixed on the front end of the frame 9, and the inside of the receiving hopper 1 is fixed with a material guide partition 1-3 for dividing it into a large material collection bin 1-1 and an intermediate material collection bin 1-2, The large material collection bin 1-1 communicates with the large material discharge port 25-2, the lower part of the large material collection bin 1-1 is provided with a large material discharge door 1-12, and the middle material collection bin 1- 2 communicates with the medium material outlet 25-3, and the bottom of the medium material collection bin 1-2 is provided with a medium material discharge door 1-21.
如图1和图4所示,所述混合料提升装置包括安装板11、提升电机12、上轴承座13-1、下轴承座13-2、主动链轮14-1、从动链轮14-2、链条8和提升斗6,所述安装板11倾斜设置,所述提升电机12安装在安装板11的上端,所述上轴承座13-1和下轴承座13-2的数量相等且均为两个,两个所述上轴承座13-1对称固定在安装板11的上端两侧,两个所述上轴承座13-1内均安装有上轴承,两个上轴承之间安装有上轴,所述上轴的一端与提升电机12的输出轴固定连接,所述主动链轮14-1固定安装在所述上轴上,两个所述下轴承座13-2对称安装在安装板11的下端两侧,两个所述下轴承座13-2内均安装有下轴承,两个下轴承之间安装有下轴,所述从动链轮14-2固定安装在所述下轴上,所述链条8连接主动链轮14-1和从动链轮14-2且形成链传动,所述提升斗6的数量为多个,多个所述提升斗6均匀安装在链条8上。As shown in Figures 1 and 4, the mixture lifting device includes a mounting plate 11, a lifting motor 12, an upper bearing seat 13-1, a lower bearing seat 13-2, a driving sprocket 14-1, and a driven sprocket 14 -2, the chain 8 and the lifting bucket 6, the mounting plate 11 is arranged obliquely, the lifting motor 12 is installed on the upper end of the mounting plate 11, the number of the upper bearing seat 13-1 and the lower bearing seat 13-2 are equal and Both are two. The two upper bearing seats 13-1 are symmetrically fixed on both sides of the upper end of the mounting plate 11. Upper bearings are installed in the two upper bearing seats 13-1. There is an upper shaft, one end of the upper shaft is fixedly connected with the output shaft of the lifting motor 12, the driving sprocket 14-1 is fixedly installed on the upper shaft, and the two lower bearing seats 13-2 are symmetrically installed on the On both sides of the lower end of the mounting plate 11, lower bearings are installed in the two lower bearing seats 13-2, and a lower shaft is installed between the two lower bearings, and the driven sprocket 14-2 is fixedly installed on the On the lower shaft, the chain 8 is connected to the driving sprocket 14-1 and the driven sprocket 14-2 to form a chain transmission. The number of the lifting buckets 6 is multiple, and the multiple lifting buckets 6 are evenly installed on the chain. 8 on.
如图1和图5所示,所述伸缩支撑杆由长伸缩支撑杆和短伸缩支撑杆组成,所述短伸缩支撑杆位于长伸缩支撑杆的后方,所述长伸缩支撑杆和短伸缩支撑杆的数量相等且均为两根,两根所述长伸缩支撑杆左右对称设置,两根所述短伸缩支撑杆左右对称设置,所述长伸缩支撑杆和短伸缩支撑杆的结构相同且均包括固定杆20-1和与固定杆20-1配合且能沿着固定杆20-1上下移动的移动杆20-2,所述固定杆20-1固定在机架9的后部,所述移动杆20-2的上端与安装板11固定连接,所述固定杆20-1上开有用于将移动杆20-2进行限位的限位孔35,所述移动杆20-2通过螺柱34和螺母23固定在固定杆20-1上,所述螺柱34穿过限位孔35,所述螺母23的数量为两个,两个所述螺母23分别紧固在螺柱34的两端。As shown in Figure 1 and Figure 5, the telescopic support rod is composed of a long telescopic support rod and a short telescopic support rod, the short telescopic support rod is located behind the long telescopic support rod, and the long telescopic support rod and the short telescopic support rod The number of rods is equal and both are two. The two long telescopic support rods are symmetrically arranged left and right, and the two short telescopic support rods are symmetrically arranged left and right. The structures of the long telescopic support rods and the short telescopic support rods are the same and It includes a fixed rod 20-1 and a moving rod 20-2 that cooperates with the fixed rod 20-1 and can move up and down along the fixed rod 20-1. The fixed rod 20-1 is fixed on the rear portion of the frame 9. The upper end of the moving rod 20-2 is fixedly connected with the mounting plate 11, and the fixed rod 20-1 is provided with a limit hole 35 for limiting the moving rod 20-2, and the moving rod 20-2 passes through a stud 34 and the nut 23 are fixed on the fixed rod 20-1, the stud 34 passes through the limit hole 35, the number of the nut 23 is two, and the two nuts 23 are respectively fastened on the two sides of the stud 34. end.
如图1、图2、图3、图4和图6所示,所述双层振动回旋筛分装置包括振动电机4、大带轮15、小带轮17、皮带16、主动滚筒5、转动轴21、上导向杆19、上导杆座23、从动滚筒2、固定轴22、下导向杆20、下导杆座24和筛网皮带18,所述上导杆座23与上导向杆19相配合,所述上导杆座23和上导向杆19的数量相等且均为两个,两个所述上导杆座23分别固定在机架9的左右两侧且靠近所述伸缩支撑杆位置处,两个所述上导向杆19分别插入两个上导杆座23内,其中一个所述上导杆座23的下端固定有安装架32,所述振动电机4安装在安装架32上,所述大带轮15固定安装在振动电机4的输出轴上,所述小带轮17和主动滚筒5均固定在转动轴21上,所述皮带16连接大带轮15和小带轮17且形成带传输,所述转动轴21的两端均设置有轴承座27,所述轴承座27内安装有上轴承26,所述上轴承26套在转动轴21上,所述轴承座27与上导向杆19的上端固定连接,所述上导向杆19的上部和上导杆座23的上端均固有第一凸台28,两个所述第一凸台28之间设置有第一弹簧29,所述第一弹簧29套在上导向杆19上;所述下导杆座24和下导向杆20的数量相等且均为两个,两个所述下导杆座24分别固定在机架9的左右两侧且靠近收料斗1位置处,所述下导向杆20分别插入两个下导杆座24内,所述从动滚筒2通过两个下轴承30转动安装在固定轴22上,所述筛网皮带18位于大料筛网3的下方且连接主动滚筒5和从动滚筒2,所述下导向杆20的上端与固定轴22固定连接,所述下导向杆20的上部和下导杆座24的上端均固定有第二凸台31,两个所述第二凸台31之间设置有第二弹簧7,所述第二弹簧7套在下导向杆20上。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 6, the double-layer vibrating rotary screening device includes a vibrating motor 4, a large pulley 15, a small pulley 17, a belt 16, a driving drum 5, a rotating Axle 21, upper guide rod 19, upper guide rod seat 23, driven drum 2, fixed shaft 22, lower guide rod 20, lower guide rod seat 24 and screen belt 18, described upper guide rod seat 23 and upper guide rod 19, the number of the upper guide rod base 23 and the upper guide rod 19 are equal and both are two, and the two upper guide rod bases 23 are respectively fixed on the left and right sides of the frame 9 and close to the telescopic support At the rod position, the two upper guide rods 19 are respectively inserted into two upper guide rod seats 23, the lower end of one of the upper guide rod seats 23 is fixed with a mounting frame 32, and the vibration motor 4 is installed on the mounting frame 32 Above, the large pulley 15 is fixedly installed on the output shaft of the vibration motor 4, the small pulley 17 and the driving drum 5 are fixed on the rotating shaft 21, and the belt 16 is connected to the large pulley 15 and the small pulley 17 and form a belt transmission, the two ends of the rotating shaft 21 are provided with bearing housings 27, the upper bearings 26 are installed in the bearing housings 27, the upper bearings 26 are sleeved on the rotating shaft 21, and the bearing housings 27 It is fixedly connected with the upper end of the upper guide rod 19, the upper part of the upper guide rod 19 and the upper end of the upper guide rod seat 23 have a first boss 28, and a first spring is arranged between the two first bosses 28 29. The first spring 29 is set on the upper guide rod 19; the number of the lower guide rod base 24 and the lower guide rod 20 are equal and both are two, and the two lower guide rod bases 24 are respectively fixed on the machine On the left and right sides of the frame 9 and close to the receiving hopper 1, the lower guide rods 20 are respectively inserted into the two lower guide rod seats 24, and the driven roller 2 is rotatably mounted on the fixed shaft 22 through the two lower bearings 30 , the screen belt 18 is located below the large material screen 3 and connects the driving drum 5 and the driven drum 2, the upper end of the lower guide rod 20 is fixedly connected with the fixed shaft 22, the upper part of the lower guide rod 20 and the The upper ends of the lower guide rod bases 24 are fixed with second bosses 31 , and a second spring 7 is arranged between the two second bosses 31 , and the second spring 7 is sleeved on the lower guide rod 20 .
如图1所示,所述移动杆20-2的上端通过螺栓33与安装板11固定连接。As shown in FIG. 1 , the upper end of the moving rod 20 - 2 is fixedly connected to the mounting plate 11 through a bolt 33 .
如图1所示,所述机架9的底部安装有行走轮10,主要为了保证整机能够方便的转场和移动,所述行走轮10的数量为四个。As shown in Figure 1, the bottom of the frame 9 is equipped with road wheels 10, mainly in order to ensure that the complete machine can transition and move easily, the number of the road wheels 10 is four.
如图1所示,所述大料收集仓1-1的上部设置有观察窗1-11。As shown in FIG. 1 , an observation window 1-11 is arranged on the upper part of the bulk material collection bin 1-1.
如图1所示,所述大料筛网3与水平面之间的夹角为25°~35°,所述筛网皮带18与大料筛网3相平行。As shown in FIG. 1 , the included angle between the large material screen 3 and the horizontal plane is 25° to 35°, and the screen belt 18 is parallel to the large material screen 3 .
本实施例中,所述固定杆20-1和移动杆20-2均为槽钢,当移动杆20-2沿着固定杆20-1移动至合适位置时,将螺柱34穿过限位孔35,两个螺母23分别紧固在螺柱34的两端实现定位,进而可实现对安装板11倾斜角度的调整。In this embodiment, both the fixed rod 20-1 and the moving rod 20-2 are channel steel, when the moving rod 20-2 moves to a proper position along the fixed rod 20-1, the stud 34 passes through the limit The hole 35 and the two nuts 23 are respectively fastened to the two ends of the stud 34 to achieve positioning, and then the adjustment of the inclination angle of the mounting plate 11 can be realized.
本实施例中,大料筛网3由细铁丝焊接而成,振动电机4为异步电机,其功率应能够保证合理作业量下设备筛分效果良好;提升斗6由铁片焊接而成的开口式铲斗,通过螺钉与固定在链条8上的铁片连接。In this embodiment, the large material screen 3 is welded by fine iron wire, the vibration motor 4 is an asynchronous motor, and its power should be able to ensure a good screening effect of the equipment under a reasonable workload; the opening of the lifting bucket 6 is welded by iron sheets Type bucket, is connected with the iron plate that is fixed on the chain 8 by screw.
本发明的工作原理为:使用时,将本发明放置在拖拉设备上,通过调整移动杆20-2的位置使得安装板11的角度调节至合适位置,由提升斗6铲起待净化土,提升电机12运转,驱动与其输出轴固定连接的上轴转动,因主动链轮14-1固定安装在上轴上,所以主动链轮14-1转动,带动链条8转动,进而带动提升斗6向上提升,在安装板11上端处将所铲得的待净化土倒置进料口25-1处并继续铲土,待净化土落在大料筛网3上,通过大料筛网3对待净化土进行初步筛分净化,在重力的作用下,较大粒径的物料不能通过大料筛网3,沿着大料筛网3滚入大料收集仓1-1,中粒径和小粒径的物料则通过大料筛网3落至双层振动回旋筛分装置的筛网皮带18上,在振动电机4的振动作用下,同样相对大粒径的物料不能通过筛网皮带18,依次滚入中料收集仓1-2,由于筛网皮带18的振动作用使得其上的松散并被抛起,这样使得小粒径的土壤很容易通过筛网皮带18落至地面土壤中,落至地面的小粒度物料可进一步经过生物肥料改良技术而形成适于耕种的土壤物料。上述双层振动回旋筛分装置在振动筛分的同时,在振动电机4的作用下,筛网皮带18也在不停的转动输送物料,具体的,振动电机4在转动时,由于大带轮15固定安装在振动电机4的输出轴上,因此大带轮15转动,带动小带轮17转动,因小带轮17和主动滚筒5均固定在转动轴21上,所以主动滚筒5转动,带动筛网皮带18连续不停的转动进行输料。本发明中,由于振动电机4通过安装架32安装在上导向杆19,因此振动电机4也参与振动。另外,通过在机架9上固定安装有上导杆座23和下导杆座24,上导杆座23与上导向杆19相配合,下导杆座24与下导向杆20相配合,并在上导向杆19上套有第一弹簧29,下导向杆20上套有第二弹簧7,将双层振动回旋筛分装置软支撑安装在机架9,使得双层振动回旋筛分装置在振动电机的作用下,能够正常的转动输料,同时还能使整个双层振动回旋筛分装置在第一弹簧29和第二弹簧7的作用下沿着上导杆座23和下导杆座24上下振动,而不与任何部分发生干涉或碰撞。The working principle of the present invention is: when in use, the present invention is placed on the dragging equipment, the angle of the mounting plate 11 is adjusted to a suitable position by adjusting the position of the moving rod 20-2, the soil to be purified is scooped up by the lifting bucket 6, and the The motor 12 runs and drives the upper shaft fixedly connected with its output shaft to rotate. Because the driving sprocket 14-1 is fixedly installed on the upper shaft, the driving sprocket 14-1 rotates, driving the chain 8 to rotate, and then driving the lifting bucket 6 to lift upwards , at the upper end of the mounting plate 11, the soil to be purified by shoveling is inverted at the feed inlet 25-1 and continues to shovel the soil. The soil to be purified falls on the large material screen 3, and the soil to be purified is processed by the large material screen 3. Preliminary screening and purification, under the action of gravity, materials with larger particle sizes cannot pass through the large material screen 3, and roll into the large material collection bin 1-1 along the large material screen 3, medium and small particle sizes The materials fall through the large material screen 3 onto the screen belt 18 of the double-layer vibrating rotary screening device. Under the vibration of the vibrating motor 4, materials with relatively large particle sizes cannot pass through the screen belt 18 and roll into the screen in turn. The medium material collection bin 1-2, due to the vibration of the screen belt 18, the material on it is loosened and thrown up, so that the soil with small particle size is easy to fall into the ground soil through the screen belt 18, and the material that falls to the ground Small particle size materials can be further improved by bio-fertilizer technology to form soil materials suitable for cultivation. The above-mentioned double-layer vibratory gyratory screening device is vibrating and screening at the same time, and under the action of the vibrating motor 4, the screen belt 18 is also continuously rotating to convey materials. Specifically, when the vibrating motor 4 is rotating, due to the large pulley 15 is fixedly installed on the output shaft of vibrating motor 4, so big pulley 15 rotates, drives small pulley 17 to rotate, because small pulley 17 and driving roller 5 are all fixed on the rotating shaft 21, so driving roller 5 rotates, drives Screen belt 18 rotates continuously and carries out feeding. In the present invention, since the vibration motor 4 is installed on the upper guide bar 19 through the mounting frame 32, the vibration motor 4 also participates in the vibration. In addition, the upper guide rod base 23 and the lower guide rod base 24 are fixedly installed on the frame 9, the upper guide rod base 23 cooperates with the upper guide rod 19, the lower guide rod base 24 cooperates with the lower guide rod 20, and The first spring 29 is sleeved on the upper guide rod 19, the second spring 7 is sleeved on the lower guide rod 20, and the soft support of the double-layer vibratory rotary screening device is installed on the frame 9, so that the double-layer vibratory rotary screening device Under the action of the vibrating motor, the material can be rotated and conveyed normally, and at the same time, the entire double-layer vibrating rotary screening device can be moved along the upper guide rod seat 23 and the lower guide rod seat under the action of the first spring 29 and the second spring 7. 24 Vibrate up and down without interfering with or colliding with any part.
本发明主要针对废弃土壤、堆放垃圾的田地头和河道边等地段,清除掉覆盖在表层的大量垃圾,以及各种建筑小废料如破碎后的小石料,混凝土块,塑料片等土壤难以降解的物料。本发明土壤净化分离机可配合农业机械进行使用,对于一般较硬质的土壤,先用旋耕机进行土壤的疏松,然后利用此土壤净化分离机对土壤进行筛分,去除掉土壤里面混有的大粒径石块、垃圾等杂物,实现对土壤的物理筛分净化。The present invention is mainly aimed at waste soil, fields and riversides where garbage is piled up, and removes a large amount of garbage covered on the surface, as well as various small construction wastes such as broken small stones, concrete blocks, plastic sheets and other soils that are difficult to degrade. materials. The soil purification separator of the present invention can be used in conjunction with agricultural machinery. For generally hard soil, the soil is first loosened with a rotary tiller, and then the soil is screened by the soil purification separator to remove the soil mixed with Large-sized stones, garbage and other sundries can be removed to achieve physical screening and purification of the soil.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present invention still belong to the technology of the present invention. within the scope of protection of the scheme.
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CN104549997B (en) * | 2014-11-20 | 2017-01-04 | 浙江双金机械集团股份有限公司 | Dry-method sand manufacturing production line special mobile formula linear vibrating screen |
CN107744873A (en) * | 2017-09-29 | 2018-03-02 | 程刚 | A screening and crushing module of a large-capacity vehicle-mounted integrated soil remediation device |
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