CN102963739A - Counting monitoring method of bagged cement truck - Google Patents
Counting monitoring method of bagged cement truck Download PDFInfo
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- CN102963739A CN102963739A CN2012104314013A CN201210431401A CN102963739A CN 102963739 A CN102963739 A CN 102963739A CN 2012104314013 A CN2012104314013 A CN 2012104314013A CN 201210431401 A CN201210431401 A CN 201210431401A CN 102963739 A CN102963739 A CN 102963739A
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Abstract
The invention provides a counting monitoring method of a bagged cement truck, which solves the technical difficulty that more cement bags are loaded to cause that the cement bags are lost due to artificial factors. The counting monitoring method of the bagged cement truck comprises the following steps of: driving a cement transport vehicle to be under an up-down hoisting type loading belt capable of being moved horizontally, and arranging a photoelectric switch on the up-down hoisting type loading belt capable of being moved horizontally; calculating and processing pulse data collected by the photoelectric switch; and then, carrying out a monitoring step of counting and displaying in a backstage digital display unit. The counting monitoring method of the bagged cement truck is characterized in that a set of video monitoring device comprising a first camera, a control unit, a storage unit and a display is additionally arranged; the first camera is positioned rightly above a bag falling end of the up-down hoisting type loading belt capable of being moved horizontally, and can move horizontally along the up-down hoisting type loading belt capable of being moved horizontally; the control unit, the storage unit and the display are uniformly arranged on a backstage and are counted by the photoelectric switch; and meanwhile, a scene image is checked through video image data in the display, so that the monitoring on the cement bags can be carried out by combining the two manners.
Description
Technical field
The invention belongs to bag of cement transportation technology field, relate to a kind of counting method for supervising of bagged cement car, particularly a kind of will the counting with video shows that dual mode carries out combination with the many dresses of monitoring bag of cement or neglected loading.
Background technology
Bag of cement entrucking technology has had certain development, in order to save human cost, has generally adopted at present parallel motion entrucking belt lifting up and down to carry bag of cement.The most at the beginning, arbitrarily start and stop of entrucking belt, the empty bag of cement are got the mode by artificial neck bag.In long-term use, find, since artificial, the cement wastage often appears.1), delivery person counts unrest or work and not responsiblely do not check when manually checking reason is:; 2), delivery person, sacker and cement transporter driver three parts gang up, deliberately many dress cement go down for a long time, loss greatly.
For above problem, the counter-measure of cement production enterprise: the packer is the territorial sky bag no longer, changes by the cement transporter driver to get the empty bag of corresponding cement according to institute's boiling water mud delivery nominal value tonnage.Although this measure can effectively avoid delivery person's number disorderly, simultaneously also because taking the quantitative measure of bag number, actv. has prevented that the sacker from filling cement more in theory.But this measure has more encouraged the delivery employee and has made not responsible phenomenon of not checking, bag of cement changes by after drawing cementing truck to get, 1), the empty bag after drawing cementing truck to reclaim at high price to have dispatched from the factory cement to use causes three drawbacks:, after washing is clean, wait for an opportunity to be mixed in the empty bag of the cement of getting, be not achieved many dresses because delivery person does not check; 2), the cement transporter driver buys blank bag of cement and the sacker gangs up many dress cement, because delivery person does not check, is achieved many dresses; 3) even cement transporter is not with empty bag, also exist sacker's private to continue to employ the family bag of cement, leave those cars to its benefit for and fill more.
Generation for fear of this situation, cement production enterprise has been taked again some surveillance and control measures, for example, in parallel motion entrucking belt lifting up and down, increased photoelectric switch, when bag of cement process opto-electronic pickup, photoelectric switch can produce a pulse change, and then shows the quantity of bag of cement shipment by counting machine.And for example, at the upper increase camera head of the column of entrucking canopy, can observe everyone in the active situation of entrucking canopy by camera head.But all there is a lot of drawbacks in above prior art.Although the former can count by photoelectric switch: 1), owing to occur easily a card bag phenomenon in the entrucking Belt Conveying process many bags of cement are accumulated in together, make several bag of cements pass through continuously photoelectric switch, and then cause counting inaccurate; 2), owing to artificially photoelectric switch is blocked, cause the counting machine multi-hop to become after blocking, cause this car to fill less cement, then bag of cement is stayed in sacker's private, fills to its beneficial cement transporter more; 3), because usage counter, delivery person is not manually checking, is lacking effective supervision, causes cement transporter, sacker two sides to gang up, and uses blank bag and recycle-water to wash bag of cement and carries out the cement that fill more.Although and the latter can by the sacker in the camera head monitor entrucking canopy and the movement of cement transporter, can not have the people to monitor at Control Room in real time; Even the someone stares at always, because position and the angle problem of camera also can not be carried out good monitoring with camera.
Although above prior art has all been taked some measures, all do not solve the problem that bag of cement is lost fully, perplexing the supervisory management zone of this cement production enterprise always.
Summary of the invention
The objective of the invention is in order thoroughly to solve because the technical barrier that human element causes bag of cement to run off owing to many dresses, design a kind of new-type counting method for supervising, carried out the monitoring of the whole process of bag of cement entrucking by the two the combination of counting machine and video monitoring.
The present invention for realizing the technical scheme that goal of the invention adopts is, a kind of counting method for supervising of bagged cement car, but comprise the below, end place that pockets that cement transporter is moved to parallel motion entrucking belt lifting up and down, on the parallel motion entrucking belt lifting up and down photoelectric switch is set, the monitoring step of demonstration will be counted in the digital display unit on backstage after the pulse data computing of photoelectric switch collection, key is: set up a cover and include the first camera, control unit, the video monitoring apparatus of memory cell and telltale, but the first camera be positioned at parallel motion entrucking belt lifting up and down blanking port directly over and with parallel motion entrucking belt lifting up and down parallel motion simultaneously, control unit, memory cell and telltale unification are arranged on the backstage, the first camera is the video image at Real-time Collection blanking port place vertically downward, and vedio data is stored in the memory cell of backstage setting, on this basis, the counting method for supervising comprises with photoelectric switch to be counted, check image scene by the vedio data in the telltale simultaneously, above dual mode is in conjunction with the monitoring of carrying out bag of cement.
Key of the present invention is the technical scheme that has adopted counting machine to combine with Video Supervision Technique, although video monitoring belongs to mature technology, but the installation site of the first camera is very crucial, can monitor that bag of cement entrucking process do not disturbed by human element by video in order to reach, by rational design, the first camera be installed in entrucking belt blanking port directly over, make the first camera take vertically downward the video image at blanking port place, no matter artificially how to disturb in other places, the bag of cement quantity in the captured picture of the first camera is actual quantity.
The invention has the beneficial effects as follows, by designing the installation site of the first camera, carry out combination with the mode of rolling counters forward, can effectively stop the situation that human element runs off to bag of cement, whole method for supervising is simple, can adopt at ordinary times counting machine to count, in case find to have any suspicious actions, can access at any time the video recording of storing in the background storage, as one of monitoring side strong evidence.
Description of drawings
Fig. 1 is the monitored control system structural representation that arrives involved in the present invention.
Fig. 2 is foreground of the present invention and background communication system architecture diagram.
In the accompanying drawing, 1 represents cement transporter, and 2 represent parallel motion entrucking belt lifting up and down, and 3 represent photoelectric switch, 4 represent the first camera, and 5 represent bag of cement, and 6 represent support, and 7 represent control unit, 8 representative memory cells, 9 represent telltale, and 10 represent digital display unit.
The specific embodiment
A kind of counting method for supervising of bagged cement car, but comprise the below, end place that pockets that cement transporter 1 is moved to parallel motion entrucking belt 2 lifting up and down, on the parallel motion entrucking belt 2 lifting up and down photoelectric switch 3 is set, in the digital display unit 10 on backstage, count the monitoring step of demonstration after the pulse data computing with photoelectric switch 3 collections, key is: set up a cover and include the first camera 4, control unit 7, the video monitoring apparatus of memory cell 8 and telltale 9, but the first camera 4 be positioned at parallel motion entrucking belt 2 blanking ports lifting up and down directly over and with parallel motion entrucking belt lifting up and down parallel motion simultaneously, control unit 7, memory cell 8 and the telltale 9 unified backstages that are arranged on, the first camera 4 is the video image at Real-time Collection blanking port place vertically downward, and vedio data is stored in the memory cell 8 of backstage setting, on this basis, the counting method for supervising comprises with photoelectric switch 3 to be counted, check image scene by the vedio data in the telltale 9 simultaneously, above dual mode is in conjunction with the monitoring of carrying out bag of cement 5.
Described video frequency monitoring method also comprises: place, the place ahead arranges second camera in the outlet in entrucking road, and second camera gathers the license plate image information of cement transporter 1, sends to the backstage, is shown by telltale 9.
But described the first camera 4 be positioned at by support 6 parallel motion entrucking belt 2 lifting up and down the end that pockets directly over and with parallel motion entrucking belt lifting up and down parallel motion simultaneously.
The present invention in the specific implementation, adopt generally speaking counting machine to count, photoelectric switch 3 adopts insulating material, the pulse change that photoelectric switch 3 induces can send to and show counting in the counting machine, in the entrucking track and the backstage all can be provided with count display, and the vedio data that the first camera 4 gathers transmits in real time and is stored in the memory cell on backstage.The Control Room personnel need not stare at the video that the first camera 4 gathers always, can save a little manpowers, but in case find some suspicious behavior of possibility by camera monitoring device, when perhaps delivery person and sacker being surveyed sample temporarily, can access the video pictures that the first camera 4 of storage gathers in the memory cell 8, by to the counting in the video pictures with answer the quantity of entrucking to compare, if the quantity of actual entrucking is more than the quantity of answering entrucking, illustrate that the entrucking process has problem, unnecessary bag of cement should be regained.Problem of inconsistency for fear of information of vehicles and entrucking video pictures also is provided with second camera, and the license plate information of special collection vehicle has reduced the probability that bag of cement runs off to the full extent.
Claims (3)
1. the counting method for supervising of a bagged cement car, comprise cement transporter (1) but move to the end place below of pocketing of parallel motion entrucking belt lifting up and down (2), photoelectric switch (3) is set on the parallel motion entrucking belt lifting up and down (2), in the digital display unit (10) on backstage, count the monitoring step of demonstration after the pulse data computing with photoelectric switch (3) collection, it is characterized in that: set up a cover and include the first camera (4), control unit (7), the video monitoring apparatus of memory cell (8) and telltale (9), the first camera (4) be positioned at parallel motion entrucking belt lifting up and down (2) but blanking port directly over and with parallel motion entrucking belt lifting up and down parallel motion simultaneously, control unit (7), the unified backstage that is arranged on of memory cell (8) and telltale (9), the first camera (4) is the video image at Real-time Collection blanking port place vertically downward, and vedio data is stored in the memory cell (8) of backstage setting, on this basis, the counting method for supervising comprises with photoelectric switch (3) to be counted, check image scene by the vedio data in the telltale (9) simultaneously, above dual mode is in conjunction with the monitoring of carrying out bag of cement (5).
2. the counting method for supervising of a kind of bagged cement car according to claim 1, it is characterized in that: described video frequency monitoring method also comprises: place, the place ahead arranges second camera in the outlet in entrucking road, second camera gathers the license plate image information of cement transporter (1), send to the backstage, shown by telltale (9).
3. the counting method for supervising of a kind of bagged cement car according to claim 1 is characterized in that: described the first camera (4) be positioned at parallel motion entrucking belt lifting up and down (2) by support (6) but the end that pockets directly over and with parallel motion entrucking belt lifting up and down parallel motion simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210431401.3A CN102963739B (en) | 2012-11-02 | 2012-11-02 | Counting monitoring method of bagged cement truck |
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| CN201210431401.3A CN102963739B (en) | 2012-11-02 | 2012-11-02 | Counting monitoring method of bagged cement truck |
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| CN102963739A true CN102963739A (en) | 2013-03-13 |
| CN102963739B CN102963739B (en) | 2015-03-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112850225A (en) * | 2020-12-31 | 2021-05-28 | 沂南中联水泥有限公司 | Auxiliary safety protection device for bagged cement loading |
| CN113247645A (en) * | 2021-06-11 | 2021-08-13 | 沈阳风驰软件股份有限公司 | Conveying and automatic loading system for bagged cement |
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| US3797633A (en) * | 1970-12-09 | 1974-03-19 | Hesser Ag Maschf | Weighing apparatus |
| WO1997042084A1 (en) * | 1996-05-08 | 1997-11-13 | Payper, S.A. | Improvements to systems for discharging sacks in packaging machines |
| CN1338421A (en) * | 2000-07-25 | 2002-03-06 | 理化学研究所 | Container position inspecting system |
| CA2219543C (en) * | 1997-08-05 | 2006-10-24 | Dcl, Inc. | Apparatus for and method of locating the center of an opening in a vehicle |
| CN101694576A (en) * | 2009-10-26 | 2010-04-14 | 马鞍山钢铁股份有限公司 | Stockyard operation dynamic display and real-time management system and management method thereof |
| CN102164327A (en) * | 2010-02-24 | 2011-08-24 | Gn奈康有限公司 | A headset system with microphone for ambient sounds |
| CN102230336A (en) * | 2011-04-08 | 2011-11-02 | 三一重工股份有限公司 | Collaborative operation system and method, concrete pumping apparatus and agitating truck |
| CN202265220U (en) * | 2011-06-07 | 2012-06-06 | 安徽三星化工有限责任公司 | Multi-belt automatic-counting loading controller |
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2012
- 2012-11-02 CN CN201210431401.3A patent/CN102963739B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3797633A (en) * | 1970-12-09 | 1974-03-19 | Hesser Ag Maschf | Weighing apparatus |
| WO1997042084A1 (en) * | 1996-05-08 | 1997-11-13 | Payper, S.A. | Improvements to systems for discharging sacks in packaging machines |
| CA2219543C (en) * | 1997-08-05 | 2006-10-24 | Dcl, Inc. | Apparatus for and method of locating the center of an opening in a vehicle |
| CN1338421A (en) * | 2000-07-25 | 2002-03-06 | 理化学研究所 | Container position inspecting system |
| CN101694576A (en) * | 2009-10-26 | 2010-04-14 | 马鞍山钢铁股份有限公司 | Stockyard operation dynamic display and real-time management system and management method thereof |
| CN102164327A (en) * | 2010-02-24 | 2011-08-24 | Gn奈康有限公司 | A headset system with microphone for ambient sounds |
| CN102230336A (en) * | 2011-04-08 | 2011-11-02 | 三一重工股份有限公司 | Collaborative operation system and method, concrete pumping apparatus and agitating truck |
| CN202265220U (en) * | 2011-06-07 | 2012-06-06 | 安徽三星化工有限责任公司 | Multi-belt automatic-counting loading controller |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112850225A (en) * | 2020-12-31 | 2021-05-28 | 沂南中联水泥有限公司 | Auxiliary safety protection device for bagged cement loading |
| CN113247645A (en) * | 2021-06-11 | 2021-08-13 | 沈阳风驰软件股份有限公司 | Conveying and automatic loading system for bagged cement |
| CN113247645B (en) * | 2021-06-11 | 2021-10-15 | 沈阳风驰软件股份有限公司 | Conveying and automatic loading system for bagged cement |
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| CN102963739B (en) | 2015-03-25 |
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