Updraft type multistation automatic cup-dividing system
Technical field
The present invention relates to a kind of device of ordered collection material, be specifically related to a kind of updraft type multistation automatic cup-dividing system.
Background technology
On paper cup manufacturing line, need to carry out clear and definite board shunting and sequence to the paper cup produced, outer subsides machine can be entered in an orderly manner to complete subsequent handling.Traditional point cup system adopts upwards divides the mode of cup to carry out a point cup, and go out the top that cup assembly is arranged at conveyer, paper cup moves to the other end from one end of conveyer, then enters a point cup device in the end of conveyer.One goes out cup assembly and only has an import, each go out cup assembly need a separately corresponding load-transfer device, namely have how many outer subsides machines just to need how many load-transfer devices in subsequent handling, this makes, and the complex structure of whole system, cost are high, floor area is large, and maintenance difficulties is high.Paper cup will enter out cup assembly to be needed cup assembly inside to produce very high negative pressure paper cup is sucked out cup assembly, this whole system is become energy consumption is large, complex structure, add the cost of whole system.
Summary of the invention
Namely object of the present invention is that solving existing point of cup system needs multiple load-transfer device, need cup assembly inside to produce very high negative pressure, cause the deficiency that the complex structure of whole system, energy consumption are high, cost is high, floor area is large, a kind of updraft type multistation automatic cup-dividing system is provided.
Object of the present invention is achieved through the following technical solutions:
Updraft type multistation automatic cup-dividing system, it comprises updraft type conveyer, goes out cup assembly and blower fan, updraft type conveyer is arranged on out directly over cup assembly, go out cup assembly to comprise at least one and go out cup cylinder, the air suctiton inlet of blower fan is connected with updraft type conveyer, the air extractor duct of blower fan with go out cup assembly and be connected.Updraft type conveyer is arranged on out directly over cup assembly, and the deadweight of the negative pressure that paper cup can utilize out cup cylinder to produce and paper cup directly falls into out in cup assembly, goes out cup more in time reliable, meanwhile, also reduces the needs of wind energy, save energy consumption.Go out cup assembly to comprise at least one and go out cup cylinder, this makes one to go out cup assembly can make a updraft type conveyer at least one follow-up equipment corresponding, makes the designs simplification of whole system.
Preferably, described updraft type conveyer comprises drive roll, bend pulley, transport tape, negative pressure cabin, gas blow pipe, frame and actuating device, drive roll and bend pulley are arranged at the front-end and back-end of frame respectively, transport tape is arranged on drive roll and bend pulley, negative pressure cabin to be fixed in frame and to be arranged in the space that transport tape surrounds, negative pressure cabin offers air suctiton inlet, transport tape evenly offers adsorption orifice, evenly multiple gas blow pipe is provided with in the space that transport tape surrounds, the outlet of gas blow pipe is downward, the outlet of gas blow pipe is just to adsorption orifice, actuating device is connected with drive roll, the air suctiton inlet of described blower fan is connected with negative pressure cabin, the air extractor duct of blower fan is connected with gas blow pipe.
Preferably, the described cup assembly that goes out also comprises mounting base, gear cup plate, cylinder and guide cylinder, mounting base offers the circular hole identical with going out cup cylinder quantity, go out cup cylinder and be arranged on the bottom surface of mounting base and corresponding with circular hole, guide cylinder is arranged on the end face of mounting base and corresponding with the circular hole near mounting base rear end, cylinder is fixed on the below of mounting base, gear cup plate is connected with the telescopic end of cylinder, gear cup plate also slides through mounting base and is arranged at out the periphery of cup cylinder, go out cup cylinder to be provided with and to go out the air inlet pipe that cup cylinder inside is communicated with, the air extractor duct of described blower fan is connected with air inlet pipe.
Preferably, described frame comprises side plate, the rear end of side plate offers knock hole, the two ends of described bend pulley are fixed in knock hole, described updraft type conveyer also comprises control apparatus, and control apparatus comprises adjustment permanent seat and adjusting screw(rod), regulates permanent seat to be fixed on side plate, one end of adjusting screw(rod) and the ends contact of described bend pulley, the other end of adjusting screw(rod) is threaded with adjustment permanent seat.
Preferably, described actuating device comprises drive motor, drive belt and flower wheel, and drive belt is arranged on drive motor and flower wheel, and flower wheel is connected with one end of drive roll.
Preferably, the described wall inner portion going out cup cylinder is provided with cavity, and the barrel inside face going out cup cylinder is provided with the air outlet with cavity connects, described air inlet pipe and cavity connects.Described cavity comprises vertical wind inlet section and the wind outlet section of inclination, and the top of wind outlet section is communicated with the bottom of wind inlet section, and the bottom of wind outlet section is communicated with described air outlet.
Preferably, described gear cup plate and guide cylinder are circular arc, and the central angle of gear cup plate and guide cylinder is less than 180 °, keep off the front end of inner concave towards mounting base of cup plate and guide cylinder.
Preferably, it also comprises sensor and controller, and controller and sensor and described cylinder are electrically connected, sensor setting described go out above cup cylinder and just to the axis going out cup cylinder.
Preferably, it also comprises paper cup delivery duct and diffuser reflection inductor, one end of paper cup delivery duct with described go out the bottom of cup cylinder be communicated with, the other end of paper cup delivery duct is provided with diffuser reflection inductor.
Preferably, it also comprises frame, described updraft type conveyer, goes out cup assembly and blower fan is fixed in frame.
Advantage of the present invention and beneficial effect are:
1. go out cup assembly to comprise at least one and go out cup cylinder, this makes one to go out cup assembly can make a updraft type conveyer at least one follow-up equipment corresponding, makes the designs simplification of whole system, reduces the cost of whole system, floor area and maintenance difficulty; Updraft type conveyer is arranged on out directly over cup assembly, the deadweight of the negative pressure that paper cup can utilize out cup cylinder to produce and paper cup directly falls into out in cup assembly, go out cup more in time reliable, simultaneously, also make to show that cup cylinder produces the function that less negative pressure can realize collecting paper cup, reduce the energy consumption of whole system;
2. be provided with gas blow pipe, gas blow pipe is blown downwards, and paper cup is subject to thrust and departs from transport tape smoothly, and this makes the present invention be suitable for the transport of the less paper cup of quality;
3. be provided with control apparatus, the position of bend pulley can be regulated, the convenient tightness regulating transport tape;
4. be provided with gear cup plate, can stop that paper cup moves with updraft type conveyer 1, make paper cup fall into out cup cylinder from updraft type conveyer 1, achieve the collection of paper cup;
5. keep off cup plate to be controlled by cylinder, paper cup can be made to enter each in order and go out in cup cylinder, make each go out cup cylinder to enter cup amount balanced, achieve orderly control;
6. be provided with air inlet pipe, the gas entered provides certain power for the paper cup falling into out cup cylinder, enables paper cup enter follow-up equipment smoothly.
Accompanying drawing explanation
In order to be illustrated more clearly in embodiments of the invention, be briefly described to the accompanying drawing used required for describing in the embodiment of the present invention below.Apparent, the accompanying drawing in the following describes is only some embodiments recorded in the present invention, to those skilled in the art, when not paying creative work, according to accompanying drawing below, can also obtain other accompanying drawing.
Fig. 1 is the perspective view of the embodiment of the present invention;
Fig. 2 is the front view of the embodiment of the present invention;
Fig. 3 is the left view of the embodiment of the present invention;
Fig. 4 is the birds-eye view of the embodiment of the present invention;
Fig. 5 is the front view of the updraft type conveyer of the embodiment of the present invention
Fig. 6 is the left view of the updraft type conveyer of the embodiment of the present invention;
Fig. 7 is that the A-A of Fig. 5 is to cutaway view;
Fig. 8 is the perspective view of the updraft type conveyer of the embodiment of the present invention;
Fig. 9 is the structural representation of the negative pressure cabin of the embodiment of the present invention;
Figure 10 is the working state figure of the updraft type conveyer of the embodiment of the present invention;
Figure 11 is the B place enlarged drawing of Fig. 5;
Figure 12 is the birds-eye view cup assembly of the embodiment of the present invention;
Figure 13 is that the C-C of Figure 12 is to cutaway view;
Figure 14 be the embodiment of the present invention go out a glass barrel structure schematic diagram;
Figure 15 be the embodiment of the present invention go out cup cylinder perspective view;
Figure 16 is the structural representation of the gear cup plate of the embodiment of the present invention;
Figure 17 is the structural representation of the guide cylinder of the embodiment of the present invention;
Figure 18 is the perspective view cup assembly of the embodiment of the present invention;
Figure 19 is the working state figure cup assembly of the embodiment of the present invention;
Figure 20 is the structural representation of the signal pickup assembly of the embodiment of the present invention;
Figure 21 is the structural representation of the diffuser reflection inductive component of the embodiment of the present invention;
Wherein, the parts title that Reference numeral is corresponding is as follows:
1-updraft type conveyer, 2-goes out cup assembly, 3-blower fan, 4-signal pickup assembly, 5-paper cup delivery duct, 6-diffuser reflection inductive component, 7-frame, 8-paper cup, 101-drive roll, 102-bend pulley, 103-transport tape, 104-negative pressure cabin, 105-gas blow pipe, 106-frame, 107-control apparatus, 108-pilot bar, 1031-adsorption orifice, 1041-bin, 1042-communicating pipe, 1061-side plate, 1062-knock hole, 1063-brace panel, 1071-regulates permanent seat, 1072-adjusting screw(rod), 1091-drive motor, 1092-drive belt, 1093-flower wheel, 201-goes out cup cylinder, 202-mounting base, 203-keeps off cup plate, 204-cylinder, 205-guide cylinder, 206-pipe collar, 207-cylinder permanent seat, 2011-air inlet pipe, 2012-cavity, 2013-air outlet, 2014-wind inlet section, 2015-wind outlet section, 2021-circular hole, 2022-circular hole, 401-sensor, 402-permanent seat, 403-adjust bar, 404-adjustment seat, 601-diffuser reflection inductor, 602-inductor adapter plate, 603-inductor permanent seat.
Detailed description of the invention
In order to make those skilled in the art understand the present invention better, below in conjunction with the accompanying drawing in the embodiment of the present invention, clear, complete description is carried out to the technical scheme in the embodiment of the present invention.Apparent, embodiment described below is only the part in the embodiment of the present invention, instead of all.Based on the embodiment that the present invention records, other all embodiment that those skilled in the art obtain when not paying creative work, all in the scope of protection of the invention.
Embodiment:
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, updraft type multistation automatic cup-dividing system, it comprises updraft type conveyer 1, goes out cup assembly 2 and blower fan 3, updraft type conveyer 1 is arranged on out directly over cup assembly 2, go out cup assembly 2 to comprise at least one and go out cup cylinder 201, the air suctiton inlet of blower fan 3 is connected with updraft type conveyer 1, the air extractor duct of blower fan 3 with go out cup assembly 2 and be connected.Updraft type conveyer 1, go out cup assembly 2 and blower fan 3 is fixed in frame 7
Updraft type conveyer 1 is arranged on out directly over cup assembly 2, and paper cup 8 can directly fall into out in cup assembly 2 under gravity, goes out cup assembly 2 inside without the need to producing negative pressure.Go out cup assembly 2 to comprise at least one and go out cup cylinder 201, this makes one to go out cup assembly 2 can make a updraft type conveyer 1 at least one follow-up equipment corresponding, makes the designs simplification of whole system.
As Fig. 5, shown in Fig. 6 and Fig. 8, updraft type conveyer 1, it comprises drive roll 101, bend pulley 102, transport tape 103, negative pressure cabin 104, gas blow pipe 105, frame 106 and actuating device, drive roll 101 and bend pulley 102 are arranged at the front-end and back-end of frame 106 respectively, transport tape 103 is arranged on drive roll 101 and bend pulley 102, negative pressure cabin 104 to be fixed in frame 106 and to be arranged in the space that transport tape 103 surrounds, negative pressure cabin 104 offers air suctiton inlet, transport tape 103 evenly offers adsorption orifice 1031, multiple gas blow pipe 105 is evenly provided with in the space that transport tape 103 surrounds, the outlet of gas blow pipe 105 is downward, the outlet of gas blow pipe 105 is just to adsorption orifice 1031, actuating device is connected with drive roll 101.The space that the part that the top of the space representation transport tape 103 that transport tape 103 surrounds, bottom contact with drive roll 101, bend pulley 102 with transport tape 103 surrounds.
Negative pressure cabin 104 is connected with the air suctiton inlet of blower fan 3, and the air in negative pressure cabin 104 extracted out by blower fan 3, produces negative pressure in the space that transport tape 103 is surrounded.As shown in Figure 10, under the effect of negative pressure, paper cup 8 is attracted on transport tape 103.Gas blow pipe 105 maintains static, and gas blow pipe 105 is connected with the air extractor duct of blower fan 3, blower fan work, air-flow sprays from gas blow pipe 105, when the paper cup 8 be attracted on transport tape 103 is through gas blow pipe 105, under the effect of air-flow, paper cup 8 is stressed to be fallen, and enters in point cup device.
As seen in figs. 7 and 11, described frame 106 comprises side plate 1061, conveniently the location of bend pulley 102 and adjustment, and the rear end of side plate 1061 offers knock hole 1062, and the two ends of bend pulley 102 are fixed in knock hole 1062.
As shown in Fig. 5 and Figure 11, the conveniently tightness of transfer transport tape 103, the present embodiment also comprises control apparatus 107, control apparatus 107 comprises adjustment permanent seat 1071 and adjusting screw(rod) 1072, permanent seat 1071 is regulated to be fixed on side plate 1061, one end of adjusting screw(rod) 1072 and the ends contact of described bend pulley 102, the other end of adjusting screw(rod) 1072 is threaded with adjustment permanent seat 1071.By regulating adjusting screw(rod) 1072, the position of bend pulley 102 in knock hole 1062 can be changed, thus change the tightness of transport tape 103.In order to make the rotation of bend pulley 102 not interrupted, can install bearing or axle sleeve in the end of bend pulley 102, adjusting screw(rod) 1072 directly contacts with bearing or axle sleeve, thus ensures freely rotating of bend pulley 102.
As shown in Figure 7, in order to strengthen the intensity of frame 106, described frame 106 comprises brace panel 1063, and the two ends of brace panel 1063 are connected with described side plate 1061.
As shown in Figure 9, in order to prevent paper cup 8 from producing skew on transport tape 103, the present embodiment also comprises pilot bar 108, and pilot bar 108 is fixed on below the front end of described frame 106.Paper cup 8 is adsorbed onto on transport tape 103 at the front end cup of frame 106, and now, paper cup 8 is not likely in the center position of transport tape 103.The position skew of paper cup 8, likely makes paper cup 8 cannot fall into a point cup device, causes the reduction of production efficiency.Paper cup 8 contacts with pilot bar 108 in motion process, and the oblique setting of pilot bar 108, is directed to the midway location of transport tape 103 by paper cup 8.
Owing to adopting updraft type design, only need to adsorb in the bottom of transport tape 103, so only need to offer air suctiton inlet in the bottom of negative pressure cabin 104.As shown in Figure 9, the communicating pipe 1042 comprising bin 1041 and be communicated with bin 1041, communicating pipe 1042 is connected with the air suctiton inlet of blower fan 3 through side plate 1061 structure of negative pressure cabin 104.
As shown in Figure 5 and Figure 6, described actuating device comprises drive motor 1091, drive belt 1092 and flower wheel 1093, and drive belt 1092 is arranged on drive motor 1091 and flower wheel 1093, and flower wheel 1093 is connected with one end of drive roll 101.Drive motor 1091 drives drive roll 101 to rotate by drive belt 1092 and flower wheel 1093, and drive roll 101 drives transport tape 103 to move.
Drive belt 1092 can be V-belt, V-type band or cog belt, and in order to prevent drive belt 1092 from skidding, the preferred drive belt 1092 of the present embodiment is cog belt, and described flower wheel 1093 coordinates with cog belt, is preferably gear.
As Figure 12, shown in Figure 13 and Figure 18, go out cup assembly 2, it comprises cup cylinder 201, mounting base 202, gear cup plate 203, cylinder 204 and guide cylinder 205, mounting base 202 offers the circular hole 2021 identical with going out cup cylinder 201 quantity, go out cup cylinder 201 and be arranged on the bottom surface of mounting base 202 and corresponding with circular hole 2021, guide cylinder 205 is arranged on the end face of mounting base 202 and corresponding with the circular hole 2021 near mounting base 202 rear end, cylinder 204 is fixed on the below of mounting base 202, gear cup plate 203 is connected with the telescopic end of cylinder 204, gear cup plate 203 also slides through mounting base 202 and is arranged at out the periphery of cup cylinder 201.
As shown in figure 18, in order to ensure that gear cup plate 203 can not produce skew when moving, the present embodiment also comprises pipe collar 206, and pipe collar 206 is arranged on out on cup cylinder 201, described gear cup plate 203 is arranged at pipe collar 206 and goes out between cup cylinder 201, realizes keeping off the spacing of cup plate 203.
As shown in figure 12, in order to ensure the accuracy of keeping off cup plate 203 sense of motion further, the periphery of described circular hole 2021 offers circular hole 2022, and described gear cup plate 203, through circular hole 2022, namely keeps off cup plate 203 up-and-down movement in the scope of circular hole 2022.
As shown in Figure 14 and Figure 15, in order to make paper cup 8 can smoothly to whereabouts, the paper cup 8 provided in cup cylinder 201 be needed to provide a downward power.The described air inlet pipe 2011 going out cup cylinder 201 is provided with and goes out cup cylinder 201 inside and is communicated with, air inlet pipe 2011 is connected with the outlet of blower fan, and air enters out cup cylinder 201 air-flow that formation is downward afterwards, impels paper cup 8 to move downward.
As shown in Figure 14 and Figure 15, in order to ensure the homogeneity of air-flow, the described wall inner portion going out cup cylinder 201 is provided with cavity 2012, and the barrel inside face going out cup cylinder 201 is evenly provided with the air outlet 2013 be communicated with cavity 2012, and described air inlet pipe 2011 is communicated with cavity 2012.After air enters cavity 2012, evenly being discharged by air outlet 2013, ensure that the homogeneity of air-flow, preventing from, because uneven air-flow makes paper cup 8 going out in cup cylinder 201 to produce upset, hindering the carrying out of subsequent handling.
As shown in Figure 14 and Figure 15, the wind outlet section 2015 that described cavity 2012 comprises vertical wind inlet section 2014 and tilts, the top of wind outlet section 2015 is communicated with the bottom of wind inlet section 2014, and the bottom of wind outlet section 2015 is communicated with described air outlet 2013.The wind outlet section 2015 tilted makes the air-flow entering out cup cylinder 201 inside downward, ensures that paper cup 8 is smoothly to whereabouts further.
As shown in Figure 13 and Figure 18, the present embodiment also comprises cylinder permanent seat 207, goes out on cup cylinder 201 described in cylinder permanent seat 207 is fixed on, and described cylinder 204 is fixed on cylinder permanent seat 207.
As shown in Figure 16 and Figure 17, described gear cup plate 203 and guide cylinder 205, in circular arc, coordinate with circular hole 2022 to make it.The central angle of gear cup plate 203 and guide cylinder 205 is less than 180 °, makes paper cup 8 have enough spaces through the top of circular hole 2021.Keep off the front end of inner concave towards mounting base 202 of cup plate 203 and guide cylinder 205.
In order to realize automatic control, the present embodiment also comprises sensor 401 and controller, and controller and sensor 401 and described cylinder 204 are electrically connected, and to go out above cup cylinder 201 and just to the axis going out cup cylinder 201 described in sensor 401 is arranged on.Controller is preferably PLC.
As shown in figure 20, sensor 401 is included in signal pickup assembly 4, signal pickup assembly 4 also comprises permanent seat 402, adjust bar 403 and adjustment seat 404, permanent seat 402 is fixed in frame 106, adjust bar 403 is fixed on permanent seat 402, adjustment seat 404 is slidably arranged on adjust bar 403, and sensor 401 is fixed in adjustment seat 404.Wherein adjust bar 403 is parallel with transport tape 103, and the position of adjustment seat 404 can regulate, and makes sensor 401 just to the axis going out cup cylinder 201.
Whether lack to detect paper cup 8, the present embodiment also comprises diffuser reflection inductor 601, diffuser reflection inductor 601 is included in diffuser reflection inductive component 6, diffuser reflection inductive component 6 also comprises inductor adapter plate 602 and inductor permanent seat 603, inductor permanent seat 603 be fixed on paper cup delivery duct 5 not with the one end going out cup cylinder 201 and be connected, inductor adapter plate 602 is fixed on inductor permanent seat 603, and diffuser reflection inductor 601 is fixed on inductor adapter plate 602.Diffuser reflection inductor 601 and controller are electrically connected, and when paper cup 8 lacks, send signal to controller.
The working process of the present embodiment is as follows:
As shown in Figure 10 and Figure 19, operationally, updraft type conveyer 1 drives paper cup 8 from the nose motion of mounting base 202 to the rear end of mounting base 202.First paper cup 8 on updraft type conveyer 1 on mounting base 202 from front to back above several first circular hole 2021 time, the cylinder 204 being arranged at this circular hole 2021 place drives gear cup plate 203 upward movement, stop the motion of this paper cup 8, this paper cup 8 is fallen into out in cup cylinder 201 from updraft type conveyer 1.Go out cup cylinder 201 to be connected with follow-up equipment by paper cup delivery duct 5, namely this paper cup 8 is entered in follow-up equipment by paper cup delivery duct 5.After first paper cup 8 enters out cup cylinder 201, cylinder 204 drives gear cup plate 203 to move downward, second paper cup 8 can be passed through, when second paper cup 8 is above second circular hole 2021, the cylinder 204 being arranged at this circular hole 2021 place drives gear cup plate 203 upward movement, stop the motion of this paper cup 8, this paper cup 8 is fallen into out in cup cylinder 201 from updraft type conveyer 1.Under normal circumstances, in order to ensure out making full use of of cup cylinder 201, cup cylinder 201 quantity will be gone out and be decided to be three.3rd circular hole 2021 is provided with guide cylinder 205, guide cylinder 205 not up-and-down movement, guide cylinder 205 stops the motion of the 3rd paper cup 8, and the 3rd paper cup 8 enters out and corresponding go out cup cylinder 201.Then and so forth, paper cup 8 can be made to enter out successively in cup cylinder 201, then enter different follow-up equipments.By the present embodiment, namely a updraft type conveyer 1 may correspond to multiple different follow-up equipment, greatly reduces the complex structure degree of whole system, reduces cost, reduce floor area.
Paper cup 8 through circular hole 2021 time, sensor 401 detects paper cup 8, and sends signal to controller, and controller control cylinder 204 upward movement makes paper cup 8 fall into out in cup cylinder 201.
We can also adopt other mode, such as: according to the kinematic velocity of updraft type conveyer 1, set a time gap to the motion of cylinder 204 in the controller, cylinder 204 drives gear cup plate 203 up-and-down movement according to setting-up time, realizes the stop successively to paper cup 8.
In sum, just the present invention can be realized preferably.