CN102963575B - Flattening device and method - Google Patents
Flattening device and method Download PDFInfo
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- CN102963575B CN102963575B CN201210502876.7A CN201210502876A CN102963575B CN 102963575 B CN102963575 B CN 102963575B CN 201210502876 A CN201210502876 A CN 201210502876A CN 102963575 B CN102963575 B CN 102963575B
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Abstract
The invention discloses a flattening device which is used for processing a cylindrical material. The flattening device comprises a first conveying belt, a second conveying belt, a packet pressing unit, a first packet pushing unit, a second packet pushing unit, and a third packet pushing unit, wherein the first conveying belt is used for conveying the cylindrical material in a first conveying direction; the second conveying belt is used for conveying the cylindrical material in a second conveying direction; the second conveying direction is perpendicular to the first conveying direction; the packet pressing unit is used for flattening the cylindrical material; the first packet pushing unit is arranged at a joint of the first conveying belt and the second conveying belt and used for pushing the cylindrical material from the first conveying belt to the second conveying belt; the second packet pushing unit is arranged at a joint of the second conveying belt and the packet pressing unit and used for pushing the cylindrical material from the second conveying belt to the packet pressing unit; the third packet pushing unit is used for pushing the flattened cylindrical material out of the packet pressing unit; and an axial direction of the cylindrical material is parallel to the first conveying direction in the transfer and pushing processes. The invention further provides a flattening method. The flattening device is simple in processing technology, high in automation degree and high in production efficiency.
Description
Technical field
The present invention relates to a kind of flatting apparatus, particularly a kind of for long tube-shaped material is flattened and makes its cross-sectional plane be presented the flatting apparatus of similar ellipse or oval shape by original circle.
Background technology
Toilet paper with reel is current common one way of life articles for use.Due to board, the toilet paper with reel of producing mostly is cylindrical.Yet in transportation, the process that stores, the gap between adjacent toilet paper with reel is large, make transportation, storage requisite space larger.In addition, columniform toilet paper with reel is also easily stressed is caused product to become damaged product, i.e. off gauge by pressure.Consider this two factors, industry has the way that toilet paper with reel is pressed into non-cylindrical.According to process characteristic, the cylindrical toilet paper of producing is flattened, its cross-sectional plane is become to the way that is similar to ellipse or oval shape, the most convenient and favourable.
Existing a kind of flattening technique, to be wound into after the toilet roll of set diameter by the toilet paper with wider paper web, the paper roll of this wider paper web is put between adapter plate and moving slide plate, by promoting moving slide plate, by the whole radially flattening of paper roll, finally the paper roll of wider paper web is cut, the little paper roll that is cut into required segment length is packed again.As depicted in figs. 1 and 2, this flatting apparatus comprises loading plate 30, adapter plate 31, moving slide plate 32 and Transmission 33.Loading plate 30 is for carrying paper roll 38.Adapter plate 31 is fixed on a side of loading plate 30 vertical with loading plate 30.Moving slide plate 32 is vertical with loading plate 30, parallel with adapter plate 31.Transmission 33 one end are connected with external impetus, and the other end is connected with moving slide plate 32.Loading plate 30, adapter plate 31 have the length identical with paper roll 38 with moving slide plate 32, or Length Ratio paper roll 38 is larger.By paper roll 38 be placed on loading plate 30, between adapter plate 31 and moving slide plate 32 after, control braking return board 32 moves to adapter plate 31 directions, and paper roll 38 is applied to certain pressure, thus paper roll 38 is radially flattened, now the state of paper roll 38 cross-sectional planes is as shown in Figure 3.After flattening and move, move slide plate 32 to moving away from adapter plate 31 directions, can take out paper roll 38 and carry out next step and cut work.
This kind of technique needs manually wider paper web toilet roll to be put into flatting apparatus, then the paper roll of wider paper web is put into above cutting machine and is cut, not only complex process, and manual work that need to be a lot of, and technique is loaded down with trivial details, and efficiency is lower.
Existing another kind of flatting apparatus, as shown in Figure 4 and Figure 5, it comprises the first load-transfer device 50, the second load-transfer device 51, loading plate 30, adapter plate 31, moving slide plate 32 and Transmission 33.For clarity, not shown Transmission 33 in Fig. 4.The process of utilizing this flatting apparatus to carry out work is: first the toilet paper with wider paper web is wound into the toilet roll of set diameter, then cuts, cut rear required segment length's little paper roll 52 by first, second load-transfer device 50,51 transmission.Paper roll 52 after cutting is to couch on the first load-transfer device 50, be also paper roll 52 be axially the throughput direction that is parallel to the first load-transfer device 50.In order to increase the quantity of the paper roll 52 of each flattening, raising efficiency, need become vertical state by paper roll 52, makes the throughput direction that is axially perpendicular to the first load-transfer device 50 of paper roll 52, also perpendicular to the length direction that moves slide plate 32.The moving as shown in Figure 4 slide plate 32 of example can once flatten five paper rolls 52, if but paper roll 52 is the state of couching, and 32, the moving slide plate of equal length may once can only flatten two paper rolls 52.Based on above-mentioned, consider, by the second load-transfer device 51 is set, make the second load-transfer device 51 and the first load-transfer device 50 there is certain diff-H, paper roll 52 is after the first load-transfer device 50 falls to the second load-transfer device 51 thus, becoming vertical state, is also the throughput direction that is axially perpendicular to the second load-transfer device 51 of paper roll 52.Paper roll 52 arrives on loading plates 30, between adapter plate 31 and moving slide plate 32 after, by control braking return board 32, to adapter plate 31 directions, move, and paper roll 52 is applied to certain pressure, thus paper roll 52 is radially flattened, now the state of paper roll 52 cross-sectional planes is as shown in Figure 6.After flattening has been moved, moving slide plate 32 is to moving away from adapter plate 31 directions, and paper roll 52 can directly enter packing stage.
This kind of technology utilization the diff-H of two load-transfer devices, paper roll is become to vertical state from the original state of couching.But in this process, easily occur that paper roll is not according to the contemplated vertical state that becomes, but the phenomenon still couching on load-transfer device.What is worse in the state of couching but also the rotation of certain angle occurs in horizontal surface, be also paper roll axially in transporting flat with throughput direction shape at an angle.If the width of load-transfer device is less, postrotational paper roll will be easy to be stuck on load-transfer device, causes load-transfer device normally to work.Occur after this situation, just need manually paper roll to be vertically put on load-transfer device immediately.So still, need manual work, efficiency is lower, and also can make more very produced line et out of order cannot normal operation.
Summary of the invention
In view of this, be necessary to provide a kind of flatting apparatus that can overcome above-mentioned defect, utilize this kind of flatting apparatus to process that not only technique is simple, and degree of automation be high, production efficiency is high.
A flatting apparatus, for cylindric material is processed, comprising:
The first load-transfer device, for carrying cylindric material along the first throughput direction;
The second load-transfer device, is connected with the first load-transfer device, and for carrying cylindric material along the second throughput direction, wherein the second throughput direction is vertical with the first throughput direction;
Press bag unit, be connected with the second load-transfer device, for flattening the cylindric material of coming from the second tape transport, press bag unit to comprise: two moving slide plates that are oppositely arranged, the Transmission being connected with moving slide plate respectively, and the adapter plate being fixedly connected with one of them moving slide plate, adapter plate is arranged on one end relative with the second load-transfer device on this moving slide plate;
First pushes away bag unit, is arranged on the first load-transfer device and the second load-transfer device joining place, and for cylindric material being pushed to the second load-transfer device from the first load-transfer device along the first pushing direction, wherein the first pushing direction is vertical with the first throughput direction;
Second pushes away bag unit, is arranged on the second load-transfer device and presses bag unit joining place, and for cylindric material being pushed to and presses bag unit from the second load-transfer device along the second pushing direction, wherein the second pushing direction is parallel with the first throughput direction; And
The 3rd pushes away bag unit, be arranged on a side of pressing the moving slide plate in bag unit, for the cylindric material after flattening is released and is pressed bag unit from the opposite side of this moving slide plate, relative the 3rd side that pushes away bag unit on this moving slide plate, the extreme lower position horizontal plane moving of setting at this moving slide plate arranges one and goes out cardboard, is going out the Transmission that a barrier plate is set and is connected with barrier plate between cardboard and this moving slide plate.
Flatting apparatus in the present invention respectively pushes away bag unit and load-transfer device by reasonable setting, and can carry out the flattening of cylindric material full automaticity and move, without too much manual work, remarkable raising efficiency.In addition, in the transmission of cylindric material, push away in the process of bag, the axial direction of cylindric material is without change, and the transmission accuracy that this can guarantee cylindric material guarantees the smoothness of operation thus, avoids operating process to be interfered, to destroy.
Flatting apparatus of the present invention is preferred for toilet paper with reel to flatten processing operation, and the columned material that also can be used for other to flatten operation is processed.
With reference to the accompanying drawings, the invention will be further described in conjunction with specific embodiments.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view of existing a kind of flatting apparatus.
Fig. 2 is the schematic side view of Fig. 1.
Fig. 3 is the working state schematic representation of flatting apparatus shown in Fig. 2.
Fig. 4 is that the master of existing another kind of flatting apparatus looks schematic diagram.
Fig. 5 is the schematic side view of Fig. 4.
Fig. 6 is the working state schematic representation of flatting apparatus shown in Fig. 5.
Fig. 7 is that the master of the flatting apparatus that provides of first embodiment of the invention looks schematic diagram.
Fig. 8 is the schematic top plan view of the flatting apparatus shown in Fig. 7.
Fig. 9 is that the master of the flatting apparatus that provides of second embodiment of the invention looks schematic diagram.
Figure 10 is the schematic top plan view of the flatting apparatus shown in Fig. 9.
Figure 11 is the structural representation of the type of drive that adopts in other embodiments of the invention.
Main element nomenclature
Press bag unit 300
Loading plate 30
Adapter plate 31
Moving slide plate 32,800
Transmission 33,801,811,90
Cylinder 34,712,722,732,802,812
Control cock 35,713,723,733,803,813
Pressure regulating valve 36,714,724,734,804,814
Source of the gas 37,715,725,735,805,815
Roll toilet paper 500
The first load-transfer device 700
The second load-transfer device 701
First pushes away bag unit 71
The first push pedal 710
The first Transmission 711
Second pushes away bag unit 72
The second push pedal 720
The second Transmission 721
The 3rd pushes away bag unit 73
The 3rd push pedal 730
The 3rd Transmission 731
Barrier plate 810
Go out cardboard 82
Control stalk 91
The first delivery duct 92
The second delivery duct 93
The first control cock 94
The second control cock 95
Control chip 96
Propulsion source 97
The following specific embodiment further illustrates the present invention in connection with above-mentioned accompanying drawing.
The specific embodiment
Please refer to Fig. 7 and Fig. 8, the flatting apparatus that first embodiment of the invention provides, comprises the first load-transfer device 700, the second load-transfer device 701, presses bag unit 300, first to push away bag unit 71, second to push away bag unit 72 and the 3rd and push away bag unit 73.
The first load-transfer device 700 is for carrying cylindric material to be flattened along the first throughput direction, the roll toilet paper 500 minute cutting of take in the present embodiment is example.Roll toilet paper 500 couches on the first load-transfer device 700.The axial direction of roll toilet paper 500 is parallel with the first throughput direction.The width of the first load-transfer device 700 should at least be greater than the diameter of roll toilet paper 500.
Roll toilet paper 500 can be hollow, is also that paper includes core pipe, can be also solid, in paper, does not contain core pipe.Further, the profile that the cylindric material described in the present invention is interpreted as this material is rendered as cylindric, includes but not limited to it is the collapsible materials such as solid or hollow paper roll, film roll.
The second load-transfer device 701 is connected with the first load-transfer device 700.For the overall space of the shared factory building of economy system, preferably make the second load-transfer device 701 be connected with the end of the first load-transfer device 700.Many the second load-transfer devices 701 parallel to each other can certainly be set according to demand, and other the second load-transfer device 701 is arranged on each position except end of the first load-transfer device 700.
The second load-transfer device 701 is for along the second throughput direction delivery roller toilet paper 500.The second throughput direction is vertical with the first throughput direction.Roll toilet paper 500 still couches on the second load-transfer device 701.But the axial direction of roll toilet paper 500 is vertical with the second throughput direction, also parallel with the first throughput direction.Thereby the width of the second load-transfer device 701 should at least be greater than the axial length of roll toilet paper 500.
Press bag unit 300 to be connected with the second load-transfer device 701, for flattening roll toilet paper 500.Roll toilet paper 500 is when pressing bag unit 300 interior, and the axial direction of roll toilet paper 500 is still vertical with the second throughput direction.Pressing bag unit 300 can be one, is arranged on the end of the second load-transfer device 701, can be also a plurality of, is separately positioned on the second load-transfer device 701 along each diverse location place on the second throughput direction.
Press bag unit 300 to comprise loading plate 30, adapter plate 31, moving slide plate 32 and Transmission 33.Loading plate 30 is for carrying by transmitting and next roll toilet paper 500 on the second load-transfer device 701.One end of loading plate 30 is connected with the second load-transfer device 701, and adapter plate 31 is arranged on the other end be fixedly connected with relative with loading plate 30 of loading plate 30, for stopping the movement of roll toilet paper 500.Moving slide plate 32 is oppositely arranged with loading plate 30, moving slide plate 32 is connected with Transmission 33 simultaneously, by the power transmission of Transmission 33, can make slide plate 32 do near or away from the motion of loading plate 30, thereby can realize being removed after the flattening of the roll toilet paper 500 between loading plate 30 and moving slide plate 32 and flattening.Transmission 33 in the present embodiment adopts cylinder-driven, so this Transmission 33 is further provided with cylinder 34, control cock 35, pressure regulating valve 36 and source of the gas 37Deng mechanism.
First pushes away bag unit 71 is arranged on the first load-transfer device 700 and the second load-transfer device 701 joining places, for roll toilet paper 500 being pushed to the second load-transfer device 701 from the first load-transfer device 700 along the first pushing direction, wherein the first pushing direction is vertical with the first throughput direction.First push away bag unit 71 by roll toilet paper 500 after the first load-transfer device 700 is pushed to the second load-transfer device 701, the direct of travel of roll toilet paper 500 changes to the second throughput direction by the first original throughput direction, is also the transformation that direct of travel has been made a right angle.Because the first pushing direction is vertical with the first throughput direction, so in this process, it is parallel with the first throughput direction that the axial direction of roll toilet paper 500 remains, and vertical with the second throughput direction, is also that the axial direction of roll toilet paper 500 does not change.When the second load-transfer device 701 is set to when a plurality of, corresponding first pushes away bag unit 71 also can be a plurality ofly, and each first pushes away corresponding corresponding second load-transfer devices 701 in bag unit 71 for pushing roll toilet paper 500 to corresponding the second load-transfer device 701.
First pushes away the first Transmission 711 that bag unit 71 comprises the first push pedal 710 and connects the first push pedal 710.By the power transmission of the first Transmission 711, can make the first push pedal 710 do near or away from the motion of the second load-transfer device 701, thereby can realize roll toilet paper 500 and be passed to the second load-transfer device 701 by the first load-transfer device 700.The release length of the first Transmission 711 can be set according to the actual requirements, to improve the efficiency of transmission.The first Transmission 711 in the present embodiment adopts cylinder-driven, so this first Transmission 711 is further provided with cylinder 712, control cock 713, pressure regulating valve 714, source of the gas 715Deng mechanism.
Second pushes away bag unit 72 is arranged on the second load-transfer device 701 and presses bag unit 300 joining places, and for roll toilet paper 500 being pushed to and presses bag unit 300 from the second load-transfer device 701 along the second pushing direction, wherein the second pushing direction is parallel with the first throughput direction.Roll toilet paper 500 is pushed in the process of pressing bag unit 300 by the second load-transfer device 701, because the second pushing direction is parallel with the first throughput direction, so it is parallel with the first throughput direction that the axial direction of roll toilet paper 500 remains, be also that the axial direction of roll toilet paper 500 does not change.When pressing bag unit 300 to be set to when a plurality of, second pushes away bag unit 72 also can be set to a plurality ofly, and each second pushes away the corresponding bag unit 300 of pressing, bag unit 72 corresponding for pushing roll toilet paper 500 to corresponding pressure bag unit 300.
Second pushes away the second Transmission 721 that bag unit 72 comprises the second push pedal 720 and connects the second push pedal 720.By the power transmission of the second Transmission 721, can make the second push pedal 720 do near or away from the motion of pressing bag unit 300, thereby can realize roll toilet paper 500 and be passed to and press bag unit 300 by the second load-transfer device 701.The second Transmission 721 in the present embodiment adopts cylinder-driven, so this second Transmission 721 is further provided with cylinder 722, control cock 723, pressure regulating valve 724, source of the gas 725Deng mechanism.
The 3rd pushes away bag unit 73 is arranged on a side of pressing bag unit 300, and for the roll toilet paper after flattening 500 being released and pressed bag unit 300 along the 3rd pushing direction, preferred, the 3rd pushing direction is vertical with the first throughput direction.Particularly, the 3rd pushes away the side that bag unit 73 is arranged on loading plate 30, and for the roll toilet paper 500 after flattening is released and pressed bag unit 300 from the opposite side of loading plate 30.At roll toilet paper 500, be pushed out in the process of pressing bag unit 300, because the 3rd pushing direction is vertical with the first throughput direction, so it is parallel with the first throughput direction that the axial direction of roll toilet paper 500 remains, be also that the axial direction of roll toilet paper 500 does not change.Need point out, by the 3rd appropriate design of concrete structure that pushes away bag unit 73, also roll toilet paper 500 can be released and pressed bag unit 300 along other directions, for example the 3rd pushing direction is parallel with the first throughput direction.
The 3rd pushes away the 3rd Transmission 731 that bag unit 73 comprises the 3rd push pedal 730 and connects the 3rd push pedal 730.By the power transmission of the 3rd Transmission 731, the motion that can make the 3rd push pedal 730 do near or wrap unit 300 away from pressure, thereby can realize and release roll toilet paper 500 to pressing outside bag unit 300.Release to press the roll toilet paper having flattened 500 after bag unit 300 can be further passed to wrapping machine and the subsequent handling such as pack.The 3rd Transmission 731 in the present embodiment adopts cylinder-driven, so the 3rd Transmission 731 further arranges cylinder 732, control cock 733, pressure regulating valve 734, source of the gas 735Deng mechanism.
In addition, pressure bag unit 300 in this flatting apparatus, and all load-transfer devices and push away bag unit be provided with the frame for installing, the structures such as guardrail are also set on load-transfer device, these arrange and can realize according to different configuration modes of the prior art, at this, do not add explanation.
Below the working process of this flatting apparatus is made an explanation.
Divide the roll toilet paper 500 cutting to be transmitted along the first throughput direction by the first load-transfer device 700, axial first throughput direction of following of this roll toilet paper 500 is consistent.When arriving the position corresponding with the second load-transfer device 701, by first, push away bag unit 71 and along the first pushing direction, roll toilet paper 500 is pushed on the second load-transfer device 701.The second load-transfer device 701 continues delivery roller toilet paper 500 along the second throughput direction.Because the first pushing direction is vertical with the first throughput direction, the second throughput direction is vertical with the first throughput direction simultaneously, thus the not change of the axial direction of roll toilet paper 500, but throughput direction has been done the transformation at a right angle.Particularly, first pushes away the first Transmission 711 of bag unit 71 as an output shaft of cylinder 712, by source of the gas 715 and pressure regulating valve 714, provide certain power, adjust control cock 713, make cylinder 712 the first Transmission 711 be moved back and forth according to required frequency, the first Transmission 711 drives the first push pedal 710 to move reciprocatingly again.When the first push pedal 710 is moved to the direction of the second load-transfer device 701, the roll toilet paper 500 on the first load-transfer device 700 is shifted onto on the second load-transfer device 701 along the first pushing direction; When the first push pedal 710 is to direction when motion away from the second load-transfer device 701, the next roll toilet paper 500 on the first load-transfer device 700 can be transferred to relevant position, and continuing below one, to push away contracted affreightment moving, thus crank motion.
The roll toilet paper 500 of transmission on the second load-transfer device 701, arrives when second pushes away corresponding position, bag unit 72, pushes away bag unit 72 along the second pushing direction, roll toilet paper 500 is pushed to press and wrap unit 300 by second.Because the second pushing direction is parallel with the first throughput direction, be therefore pushed into and press behind bag unit 300, the axial direction of roll toilet paper 500 does not change.Particularly, second pushes away the second Transmission 721 of bag unit 72 as an output shaft of cylinder 722, by source of the gas 725 and pressure regulating valve 724, provide certain power, adjust control cock 723, make cylinder 722 the second Transmission 721 be moved back and forth according to required frequency, the second Transmission 721 drives the second push pedal 720 to move reciprocatingly again.When the second push pedal 720 is moved to the direction of pressing bag unit 300, the roll toilet paper 500 on the second load-transfer device 701 is shifted onto on the loading plate 30 of pressing bag unit 300 along the second pushing direction.When the second push pedal 720 is to when pressing the direction motion of bag unit 300, the next roll toilet paper 500 on the second load-transfer device 701 can be transferred to relevant position, and continuing below one, to push away contracted affreightment moving, thus crank motion.
Fig. 7 and embodiment illustrated in fig. 8 in be second to push away that bag unit 72 is disposable pushes two roll toilet papers 500 to pressing in bag unit 300.Second pushes away the disposable quantity that pushes the roll toilet paper 500 of pressing bag unit 300 in bag unit 72 can be according to real needs change design, such as can be according to pressing the size of loading plate 30 of bag unit 300 and the size of roll toilet paper 500 etc. change.
Roll toilet paper 500 is pushed into presses behind bag unit 300, be placed on loading plate 30, and one end of roll toilet paper 500 can be resisted against on adapter plate 31.Press the Transmission 33 of bag unit 300 as an output shaft of cylinder 34, by source of the gas 37 and pressure regulating valve 36, provide certain power, adjust control cock 35, make cylinder 34 Transmission 33 be moved back and forth according to required frequency, Transmission 33 drives moving slide plate 32 to move reciprocatingly again.When moving slide plate 32 moves to the direction of loading plate 30, the roll toilet paper 500 on loading plate 30 is applied to certain power, it is radially flattened.When moving slide plate 32 moves to the direction away from loading plate 30, the roll toilet paper 500 being crushed can be pushed away bag unit 73 by the 3rd and release pressure bag unit 300, and the roll toilet paper 500 of next batch can be transferred in pressure bag unit 300, continue flattening motion, thus a reciprocation cycle below.
After roll toilet paper 500 is crushed, by the 3rd, pushes away bag unit 73 and released pressure bag unit 300 and enter packing stage.Particularly, the 3rd pushes away the 3rd Transmission 731 of bag unit 73 as an output shaft of cylinder 732, by source of the gas 735 and pressure regulating valve 734, provide certain power, adjust control cock 733, make cylinder 732 the 3rd Transmission 731 be moved back and forth according to required frequency, the 3rd Transmission 731 drives the 3rd push pedal 730 to move reciprocatingly again.When the 3rd push pedal 730 is moved to the direction of pressing bag unit 300, the roll toilet paper being crushed 500 can be released, and enter packing stage on loading plate 30.Preferably, can make the 3rd push pedal 730 along the 3rd pushing direction, the roll toilet paper being crushed 500 be released, the 3rd pushing direction is vertical with the first throughput direction.When the 3rd push pedal 730 is moved to the direction of wrapping unit 300 away from pressure, the roll toilet paper 500 of next batch can be pushed into presses bag unit 300, and preparation flattening is moved, thus crank motion.
The action of all Transmissions is intermittently controlled and can be set according to the parameters such as interval of the transfer rate of load-transfer device and roll toilet paper 500, or also can inductor be set at ad-hoc location, while sensing roll toilet paper 500, by controller, be sent the instruction of transmission.Generally can adopt programmable logic controller (PLC) (PLC, Programmable Logic Controller) to carry out Comprehensive Control.
Flatting apparatus in the present invention respectively pushes away bag unit and load-transfer device by reasonable setting, and can carry out the flattening of cylindric material full automaticity and move, without too much manual work, remarkable raising efficiency.In addition, in the transmission of cylindric material, push away in the whole process of bag, the axial direction of cylindric material is without change, and the transmission accuracy that this can guarantee cylindric material guarantees the smoothness of operation thus, avoids operating process to be interfered, to destroy.
Pressure bag unit 300 its loading plates 30 in above-described embodiment are arranged on the below of moving slide plate 32.In certain embodiments, also both orientation can be exchanged, the loading plate of below becomes moving slide plate, and is equipped with Transmission and for controlling the control mechanisms such as cylinder of Transmission, and the devices such as moving slide plate of top are become to fixing loading plate.Now, roll toilet paper 500 applies power by the moving slide plate of below and flattens, then by the 3rd, pushes away bag unit 73 and release.Because the plate of below is moving slide plate, can be according to the demand to roll toilet paper 500 quantity, make for example two of the roll toilet paper 500(of first batch) first by second, push away bag unit 72 and shift onto on moving slide plate, then moving slide plate moves down certain position, by second, push away the roll toilet paper 500 that bag unit 72 pushes another batch (for example two other) again, and on the roll toilet paper 500 pushing before being superimposed upon, so just can increase the quantity of the roll toilet paper 500 once flattening.After flattening and operate, can make the level attitude of slide plate move to the 3rd and push away bag corresponding position, unit 73, then push away and wrap the roll toilet paper 500 that unit 73 releases move on slide plate and just can directly enter packing stage by the 3rd.
Further, can will press bag unit 300 to be all made as up and down moving slide plate.Refer again to Fig. 9 and Figure 10, on the basis of a kind of flatting apparatus that second embodiment of the invention provides flatting apparatus in the aforementioned embodiment, pressure bag unit 300 is changed.Be that original loading plate 30 is configured to moving slide plate 800, increase simultaneously and Transmission 801 is set and for controlling the control setup of Transmission 801, in this embodiment, adopt cylinder-driven, so control setup comprises cylinder 802, control cock 803, pressure regulating valve 804 and source of the gas 805Deng mechanism.
Further, a side of relative the 3rd push pedal 730 on moving slide plate 800, the extreme lower position horizontal plane moving of setting at moving slide plate 800 arranges one and goes out cardboard 82.Going out that 800, cardboard 82 and moving slide plate arrange a barrier plate 810, Transmission 811 and for controlling the control setup of barrier plate 810.Same employing cylinder-driven in this embodiment, so this control setup comprises by cylinder 812, control cock 813, pressure regulating valve 814, source of the gas 815Deng mechanism.
Further, the second load-transfer device 701 can also increase a barrier plate, Transmission in the middle of bag unit 300 and for controlling the control setup (not shown) of Transmission, for preventing that roll toilet paper 500 from occurring mobile phenomenon in flattening process with pressing.
Flatting apparatus in the second embodiment, its roll toilet paper 500 pushes the process of pressing bag unit 300 by cutting until pushed away bag unit 72 by second, equal identical with the first embodiment, this does not repeat.The roll toilet paper 500 of first batch is pushed into presses behind bag unit 300, be placed on moving slide plate 800, and one end can be resisted against on adapter plate 31.According to the quantity of setting required roll toilet paper 500, moving slide plate 800 moves down certain position, by second, push away the roll toilet paper 500 that bag unit 72 pushes next batch again, on the roll toilet paper 500 pushing before being superimposed upon, so just can to multiple batches of roll toilet paper 500, flatten according to needed quantity simultaneously.
Particularly, Transmission 33, as an output shaft of cylinder 34, provides certain power by source of the gas 37 and pressure regulating valve 36, adjusts control cock 35, make cylinder 34 Transmission 33 be moved back and forth according to required frequency, Transmission 33 drives moving slide plate 32 to move reciprocatingly again.When moving slide plate 32 moves to the direction of moving slide plate 800, the roll toilet paper 500 on moving slide plate 800 is applied to certain power, by its flattening.When moving slide plate 32 moves to the direction away from moving slide plate 800, the roll toilet paper 500 of next batch can be transferred to relevant position, and one that continues is below flattened motion, reciprocal thus.
After roll toilet paper 500 is crushed, by the 3rd, pushes away bag unit 73 and is released and press to wrap unit 300 and enter packing stage.Particularly, the 3rd Transmission 731 is as an output shaft of cylinder 732, by source of the gas 735 and pressure regulating valve 734, provide certain power, adjust control cock 733, make cylinder 732 the 3rd Transmission 731 be moved back and forth according to required frequency, the 3rd Transmission 731 drives the 3rd push pedal 730 to move reciprocatingly again.When the 3rd push pedal 730 is moved to the direction of pressing bag unit 300, the roll toilet paper being crushed on moving slide plate 800 500 is released to going out on cardboard 82, to enter packing stage.When the 3rd push pedal 730 is moved to the direction of wrapping unit 300 away from pressure, the roll toilet paper 500 of next batch can be pushed into presses in bag unit 300, and preparation is flattened, thus crank motion.
At roll toilet paper 500, be pushed in the process of pressing bag unit 300 and flattening, barrier plate 810, in blocking position, plays and prevents that roll toilet paper 500 from pushing away the effect that in bag and flattening process, roll perpendicular to the first throughput direction in appearance edge together with the 3rd push pedal 730.After flattening has been moved, before the 3rd push pedal 730 brings into operation, barrier plate 810 moves down, and roll toilet paper 500 can be successfully pulled to out on cardboard 82, thus crank motion.Particularly, Transmission 811 can be used as cylinder 812 1 output shafts, by source of the gas 815 and pressure regulating valve 814, provides certain power, adjusts control cock 813, make cylinder 812 Transmission 811 be moved back and forth according to required frequency, Transmission 811 drives barrier plate 810 to move reciprocatingly again.
In addition, if the second load-transfer device 701 and the middle barrier plate that is provided with in pressure bag unit 300, can be by Transmission being set and for controlling the control setup of Transmission, barrier plate is pushed at roll toilet paper 500 in the process of pressing behind bag unit 300, flattening in blocking position, prevents that mobile phenomenon from appearring in roll toilet paper 500 in flattening process.Be appreciated that the adapter plate 31 being oppositely arranged with this barrier plate also plays a part identical.When roll toilet paper 500 need to be pushed into pressure bag unit 300, barrier plate moves down to provide roll toilet paper 500 to enter the passage of pressing bag unit 300.
With comparing in above-described embodiment, the pressure bag unit 300 in this embodiment arranges two moving slide plates, can suitably increase the quantity of the roll toilet paper 500 of each flattening, thereby can further enhance productivity.
In the various embodiments described above, be all to drive Transmission with cylinder, push pedal, moving slide plate etc. are moved back and forth.At other embodiment, cylinder also can be substituted by the mechanism of other types.
Refer again to Figure 11, the invention provides other a kind of Transmission 90 and for controlling the control setup of Transmission 90.In this control setup, with control stalk 91, substitute cylinder, Transmission 90 is fixedly connected with push pedal or moving slide plate, and the first delivery duct 92 and the second delivery duct 93 are installed on control stalk 91.One end of the first delivery duct 92 and the second delivery duct 93 is connected respectively described control stalk 91.First delivery duct 92 other ends are electrically connected respectively control chip 96 and propulsion source 97 via one first control cock 94.Second delivery duct 93 other ends are electrically connected respectively control chip 96 and propulsion source 97 via one second control cock 95.
Described control chip 96 can send one first control signal and one second control signal, controls respectively 97 pairs of the first delivery ducts 92 of propulsion source and the second delivery duct 93 power is provided.When described control chip 96 sends the first control signal, described the first control cock 94 is opened, and 97 pairs of the first delivery ducts 92 of described propulsion source provide power, to control control stalk 91 upward movements.When described control chip 96 sends the second control signal, described the second control cock 95 is opened, and 97 pairs of the second delivery ducts 93 of described propulsion source provide power, to control control stalk 91, move downward.Wherein, control chip 96 can comprise a programmable logic controller (PLC) (PLC, Programmable Logic Controller) element.Propulsion source 97 can be source of the gas, fluid supply or other any device that power is provided, and described the first delivery duct 92 and the second delivery duct 93 can be gas transmission pipeline, liquid conducting pipes or other power delivery duct.
Understandably, the corresponding sports cycle of above-mentioned control stalk 91 is also identical with the corresponding sports cycle of cylinder in aforementioned each embodiment, and control stalk 91, cylinder all can be realized the cyclic movement of push pedal and moving slide plate as Transmission thus.
Claims (4)
1. a flatting apparatus, for cylindric material is processed, comprising:
The first load-transfer device, for carrying cylindric material along the first throughput direction;
The second load-transfer device, is connected with the first load-transfer device, and for carrying cylindric material along the second throughput direction, wherein the second throughput direction is vertical with the first throughput direction;
Press bag unit, be connected with the second load-transfer device, for flattening the cylindric material of coming from the second tape transport, press bag unit to comprise: two moving slide plates that are oppositely arranged, the Transmission being connected with moving slide plate respectively, and the adapter plate being fixedly connected with one of them moving slide plate, adapter plate is arranged on one end relative with the second load-transfer device on this moving slide plate;
First pushes away bag unit, is arranged on the first load-transfer device and the second load-transfer device joining place, and for cylindric material being pushed to the second load-transfer device from the first load-transfer device along the first pushing direction, wherein the first pushing direction is vertical with the first throughput direction;
Second pushes away bag unit, is arranged on the second load-transfer device and presses bag unit joining place, and for cylindric material being pushed to and presses bag unit from the second load-transfer device along the second pushing direction, wherein the second pushing direction is parallel with the first throughput direction; And
The 3rd pushes away bag unit, be arranged on a side of the moving slide plate in described pressure bag unit, for the cylindric material after flattening is released and is pressed bag unit from the opposite side of this moving slide plate, relative the 3rd side that pushes away bag unit on this moving slide plate, the extreme lower position horizontal plane moving of setting at this moving slide plate arranges one and goes out cardboard, is going out the Transmission that first barrier plate is set and is connected with the first barrier plate between cardboard and this moving slide plate.
2. flatting apparatus as claimed in claim 1, is characterized in that: each pushes away the Transmission that bag unit includes push pedal and is connected with push pedal.
3. flatting apparatus as claimed in claim 1, is characterized in that: the 3rd pushes away bag unit for the cylindric material after flattening being released and pressed bag unit along the 3rd pushing direction, and wherein the 3rd pushing direction is vertical with the first throughput direction.
4. flatting apparatus as claimed in claim 1, is characterized in that: the second load-transfer device and the Transmission that is provided with the second barrier plate and is connected with the second barrier plate in the middle of pressure bag unit, this second barrier plate is relative with adapter plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210502876.7A CN102963575B (en) | 2012-11-30 | 2012-11-30 | Flattening device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210502876.7A CN102963575B (en) | 2012-11-30 | 2012-11-30 | Flattening device and method |
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| CN102963575A CN102963575A (en) | 2013-03-13 |
| CN102963575B true CN102963575B (en) | 2014-09-17 |
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| CN104229206B (en) * | 2014-07-01 | 2017-10-24 | 上海松川远亿机械设备有限公司 | A kind of flattening conveying technique suitable for flat wrapping machine |
| CN104129525B (en) * | 2014-07-18 | 2017-01-11 | 上海松川远亿机械设备有限公司 | Material arranging and conveying device of flat roll packaging machine |
| CN105329476B (en) * | 2014-08-07 | 2017-12-12 | 江西欧克科技有限公司 | Bag packing device in roll web |
| CN105564710A (en) * | 2015-12-16 | 2016-05-11 | 天津金恩斯科技有限公司 | Coreless paper roll flattening bagging automatic device |
| CN105692182B (en) * | 2016-03-25 | 2018-08-21 | 云南昆船电子设备有限公司 | A kind of cigarette case paper stack waste automatic-recovery device |
| CN106144084B (en) * | 2016-08-22 | 2018-09-25 | 襄阳市诚展机械制造有限公司 | A kind of roll packaging reason material method and apparatus for hiding the mouth of a river |
| CN106743443A (en) * | 2016-12-29 | 2017-05-31 | 贵州久联民爆器材发展股份有限公司 | A kind of basal detonator is transmitted and distribution method and device automatically |
| CN107673002A (en) * | 2017-10-31 | 2018-02-09 | 南通皋鑫电子股份有限公司 | A kind of silicon stack graphite jig transports mechanical device |
| CN109720669B (en) * | 2018-12-25 | 2020-07-28 | 重庆三好纸业有限公司 | Automatic packaging device for bamboo pulp paper |
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| GB1493917A (en) * | 1973-10-18 | 1977-11-30 | Elford P | Packaging machines |
| CN201999213U (en) * | 2011-03-07 | 2011-10-05 | 上海松川远亿机械设备有限公司 | Secondary packaging machine for packaging paper rolls |
| CN202152120U (en) * | 2011-07-01 | 2012-02-29 | 常德市鼎城佳通机械加工有限公司 | Multifunctional roll wrapping machine for handkerchief paper |
| CN102649485B (en) * | 2012-05-16 | 2013-12-25 | 晋江海纳机械有限公司 | Middle packaging machine |
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Effective date of registration: 20201223 Address after: Area D12, Yangpu Economic Development Zone, Danzhou City, Hainan Province Patentee after: Hainan jinhongye Paper Co.,Ltd. Patentee after: GOLD HONG YE PAPER Co.,Ltd. Address before: No.1 Jinsheng Road, Suzhou Industrial Park, Suzhou, Jiangsu Province Patentee before: GOLD HONG YE PAPER Co.,Ltd. |
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