CN102962749B - A kind of full-automatic grinding robot - Google Patents

A kind of full-automatic grinding robot Download PDF

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Publication number
CN102962749B
CN102962749B CN201210456485.6A CN201210456485A CN102962749B CN 102962749 B CN102962749 B CN 102962749B CN 201210456485 A CN201210456485 A CN 201210456485A CN 102962749 B CN102962749 B CN 102962749B
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China
Prior art keywords
cast member
robot arm
grinding
high speed
grinding tool
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CN201210456485.6A
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Chinese (zh)
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CN102962749A (en
Inventor
陈跃程
温连生
梁军
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Tianjin Zhongyiming Technology Co ltd
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Tianjin Zhongyiming Technology Co ltd
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Abstract

A kind of full-automatic grinding robot, it relates to Machining Technology for Cutting field, it comprises high speed grinding tool (1), pedestal (2), high-speed electric expreess locomotive (3), workpiece claw (4) and robot arm (5), the top of pedestal (2) is provided with high speed grinding tool (1), high speed grinding tool (1) is connected with high-speed electric expreess locomotive (3), the side of pedestal (2) is connected with robot arm (5), is provided with workpiece claw (4) above the front end of robot arm (5).It breaches conventional machining process, significantly improve operating efficiency and reduce energy consumption, its production efficiency is high, save labour, production security is high, and more external import three-dimensional mechanical hand is with high content of technology, reasonable price, breach foreign technology barrier, and its automaticity is high, the grinding of multiple different product can be completed, can be applicable to any grinding field.

Description

A kind of full-automatic grinding robot
Technical field:
The present invention relates to Machining Technology for Cutting field, be specifically related to a kind of full-automatic grinding robot.
Background technology:
At present, 1/3 market share of global foundry market is in China, and Chinese foundry industry output ranks first in the world for continuous 7 years, has become genuine foundry industry big country, but can not get effective improvement due to some technical problems always, greatly constrains the development of industry.
In the prior art, the polishing operation of casting processing is all completed by operator's handwork usually, and labour intensity is large, and production efficiency is low, and manual grinding precision is low, consume is serious, the amount of labour used is large, recruitment high in cost of production factor also substantially increases production cost.Meanwhile, the general layout between traditional-handwork grinding machine, unreasonable structure and the factor that in time, effectively can not reclaim scrap cause its internal contamination comparatively serious, and the health for operating personnel is comparatively unfavorable, also result in the waste of non-renewable material resources.Moreover also entail dangers to is to the personal safety of operating personnel for manual polishing, and working environment is disliked slightly, danger also brings the problem that recruitment is difficult, cost of labor is high.Some enterprise adopts import three-dimensional mechanical hand to carry out alternative manual operation.But import three-dimensional mechanical hand is expensive, and the specific polishing operation of some cast member can only be completed, mostly be nonstandard equipment for customizing, result in the unification of its converted products.
Summary of the invention:
The object of this invention is to provide a kind of full-automatic grinding robot, it breaches conventional machining process, significantly improve operating efficiency and reduce energy consumption, its production efficiency is high, saving labour, production security is high, more external import three-dimensional mechanical hand is with high content of technology, reasonable price, breaches foreign technology barrier, and its automaticity is high, the grinding of multiple different product can be completed, can be applicable to any grinding field.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: it comprises high speed grinding tool 1, pedestal 2, high-speed electric expreess locomotive 3, workpiece claw 4 and robot arm 5, the top of pedestal 2 is provided with high speed grinding tool 1, high speed grinding tool 1 is connected with high-speed electric expreess locomotive 3, the side of pedestal 2 is connected with robot arm 5, is provided with workpiece claw 4 above the front end of robot arm 5.
Operation principle of the present invention is: first do contour structures analysis to cast member, automatically machining path is compiled and edit, then robot arm 5 captures the grinding face that cast member pushes high speed grinding tool 1 to, three-dimensional rotates adjustment cast member locus, conversion grinding points, the spue line of cast member and burr are progressively pushed in grinding face, by high speed grinding tool 2 grinding repeatedly, after whole grinding program completes, cast member is delivered to check analysis district by robot arm 5, by contact-type detecting device, data acquisition process is done to the cast member processed, the data collected compare with the template data in certified products storehouse by verifying attachment, when this cast member is judged as certified products, this workpiece is directly put into finished product box packing box by robot arm 5, when cast member is judged as the undressed product put in place, programming count is undressed to site, establishment secondary operations path, by robot arm 5, cast member is pushed processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, adjustment programme path, next process is avoided to produce inferior point, this cast member is put into waste collection box by robot arm 5 simultaneously, carry out secondary to melt down or discarded preparation.
The present invention has following beneficial effect: it breaches conventional machining process, significantly improve operating efficiency and reduce energy consumption, its production efficiency is high, save labour, production security is high, and more external import three-dimensional mechanical hand is with high content of technology, reasonable price, breach foreign technology barrier, and its automaticity is high, the grinding of multiple different product can be completed, can be applicable to any grinding field.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention.
Detailed description of the invention:
With reference to Fig. 1, this detailed description of the invention takes following technical scheme: it comprises high speed grinding tool 1, pedestal 2, high-speed electric expreess locomotive 3, workpiece claw 4 and robot arm 5, the top of pedestal 2 is provided with high speed grinding tool 1, high speed grinding tool 1 is connected with high-speed electric expreess locomotive 3, the side of pedestal 2 is connected with robot arm 5, is provided with workpiece claw 4 above the front end of robot arm 5.
The operation principle of this detailed description of the invention is: first do contour structures analysis to cast member, automatically machining path is compiled and edit, then robot arm 5 captures the grinding face that cast member pushes high speed grinding tool 1 to, three-dimensional rotates adjustment cast member locus, conversion grinding points, the spue line of cast member and burr are progressively pushed in grinding face, by high speed grinding tool 2 grinding repeatedly, after whole grinding program completes, cast member is delivered to check analysis district by robot arm 5, by contact-type detecting device, data acquisition process is done to the cast member processed, the data collected compare with the template data in certified products storehouse by verifying attachment, when this cast member is judged as certified products, this workpiece is directly put into finished product box packing box by robot arm 5, when cast member is judged as the undressed product put in place, programming count is undressed to site, establishment secondary operations path, by robot arm 5, cast member is pushed processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, adjustment programme path, next process is avoided to produce inferior point, this cast member is put into waste collection box by robot arm 5 simultaneously, carry out secondary to melt down or discarded preparation.
This detailed description of the invention has following beneficial effect: it breaches conventional machining process, significantly improve operating efficiency and reduce energy consumption, its production efficiency is high, save labour, production security is high, and more external import three-dimensional mechanical hand is with high content of technology, reasonable price, breach foreign technology barrier, and its automaticity is high, the grinding of multiple different product can be completed, can be applicable to any grinding field.

Claims (1)

1. a full-automatic grinding robot, it is characterized in that it comprises high speed grinding tool (1), pedestal (2), high-speed electric expreess locomotive (3), workpiece claw (4) and robot arm (5), the top of pedestal (2) is provided with high speed grinding tool (1), high speed grinding tool (1) is connected with high-speed electric expreess locomotive (3), the side of pedestal (2) is connected with robot arm (5), is provided with workpiece claw (4) above the front end of robot arm (5), operation principle: first contour structures analysis is done to cast member, automatically machining path is compiled and edit, then robot arm (5) captures the grinding face that cast member pushes high speed grinding tool (1) to, three-dimensional rotates adjustment cast member locus, conversion grinding points, the spue line of cast member and burr are progressively pushed in grinding face, by high speed grinding tool (2) grinding repeatedly, after whole grinding program completes, cast member is delivered to check analysis district by robot arm (5), by contact-type detecting device, data acquisition process is done to the cast member processed, the data collected compare with the template data in certified products storehouse by verifying attachment, when this cast member is judged as certified products, this workpiece is directly put into finished product box packing box by robot arm (5), when cast member is judged as the undressed product put in place, programming count is undressed to site, establishment secondary operations path, by robot arm (5), cast member is pushed processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, adjustment programme path, next process is avoided to produce inferior point, this cast member is put into waste collection box by robot arm (5) simultaneously, carry out secondary to melt down or discarded preparation.
CN201210456485.6A 2012-11-14 2012-11-14 A kind of full-automatic grinding robot Active CN102962749B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201210456485.6A CN102962749B (en) 2012-11-14 2012-11-14 A kind of full-automatic grinding robot

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CN102962749B true CN102962749B (en) 2015-12-02

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639867A (en) * 2013-12-06 2014-03-19 苏州逸美德自动化科技有限公司 Robot polisher
CN105773385B (en) * 2016-04-29 2019-04-23 东莞帕姆蒂昊宇液态金属有限公司 Chamfering bloom polishing method and its device
CN110480073B (en) * 2019-09-23 2023-11-28 翟泉来 High-speed wheel rail locomotive body beam end cutting machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20104030U1 (en) * 2001-03-08 2001-06-21 Saacke Gmbh & Co Kg Geb Processing machine, in particular for grinding tools
CN101509766A (en) * 2009-03-13 2009-08-19 无锡众望四维科技有限公司 On-line detecting method for spring end plane angle by machine vision system
CN201579689U (en) * 2009-11-06 2010-09-15 杨春丽 Multifunctional universal automatic surface treatment device
CN102120307A (en) * 2010-12-23 2011-07-13 中国科学院自动化研究所 System and method for grinding industrial robot on basis of visual information
CN202377886U (en) * 2011-12-16 2012-08-15 哈尔滨岛田大鹏工业有限公司 Workpiece deburring device utilizing 6-axis robot

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20104030U1 (en) * 2001-03-08 2001-06-21 Saacke Gmbh & Co Kg Geb Processing machine, in particular for grinding tools
CN101509766A (en) * 2009-03-13 2009-08-19 无锡众望四维科技有限公司 On-line detecting method for spring end plane angle by machine vision system
CN201579689U (en) * 2009-11-06 2010-09-15 杨春丽 Multifunctional universal automatic surface treatment device
CN102120307A (en) * 2010-12-23 2011-07-13 中国科学院自动化研究所 System and method for grinding industrial robot on basis of visual information
CN202377886U (en) * 2011-12-16 2012-08-15 哈尔滨岛田大鹏工业有限公司 Workpiece deburring device utilizing 6-axis robot

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A fully automatic grinding robot

Effective date of registration: 20220520

Granted publication date: 20151202

Pledgee: Zhongguancun Technology Leasing Co.,Ltd.

Pledgor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd.

Registration number: Y2022980005991

PE01 Entry into force of the registration of the contract for pledge of patent right
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20130313

Assignee: Zhongguancun Technology Leasing Co.,Ltd.

Assignor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd.

Contract record no.: X2022980007354

Denomination of invention: A fully automatic grinding robot

Granted publication date: 20151202

License type: Exclusive License

Record date: 20220608

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