CN102962269B - Method for removing oil of inner surface of small-caliber cold-rolling pipe - Google Patents
Method for removing oil of inner surface of small-caliber cold-rolling pipe Download PDFInfo
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- CN102962269B CN102962269B CN201210557280.7A CN201210557280A CN102962269B CN 102962269 B CN102962269 B CN 102962269B CN 201210557280 A CN201210557280 A CN 201210557280A CN 102962269 B CN102962269 B CN 102962269B
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Abstract
The invention belongs to the field of steel pipe processing and manufacturing and particularly relates to a method for removing oil of an inner surface of a small-caliber cold-rolling pipe. A water-soluble cleaning agent and ultrasonic vibration are adopted, an inner wall is subjected to sand blasting washing, and oil stains of the inner surface of the small-caliber cold-rolling pipe are removed. The method comprises the steps of filling a material and immersing the pipe, conducting ultrasonic vibration, washing the inner wall by using a solution, washing the pipe by using hot water for the first time, subjecting the inner wall to sand blasting washing, cleaning the inner wall by using clean water, washing by using hot water for the second time, and checking. According to the method, the oil stains of the inner wall of the small-caliber cold-rolling pipe which is immersed in the water-soluble cleaning agent are subjected to vibration stripping through ultrasonic waves, the inner wall is washed by the solution which flows circularly, the oil stains of the inner wall are removed, the hot water and clean water are used for washing the inner wall respectively, and finally the inner wall is subjected to ceramic sand blasting, cleared completely and cleaned by using hot water. According to the method, the oil stains which are attached to the inner surface of the small-caliber cold-rolling pipe can be cleared completely, the problem that carburization of the inner wall of the steel pipe is caused during subsequent heat treatment due to the fact that the oil stains are carbonized is solved, and the method is pollution-free for the environment and causes no damage to a processed material.
Description
Technical field
The invention belongs to steel pipe processing and manufacturing field, specifically a kind of small-bore cold rolled tube inner surface deoiling method.
Background technology
Steel pipe is in cold-rolled process, and surfaces externally and internally adheres to the formation rolling greasy dirt that adhesion is stronger, and tradition adopts strong acid, or poisonous trichloro-ethylene cleans, and not only environment is had to pollution, and material is easily caused to corrosion.Developed at present all kinds of cleaning agents, its deoiling effect is general, cannot clean out especially for its inwall greasy dirt of small-bore, longer steel pipe, directly affects steel duct quality.Wash away by the sandblast of water-soluble washing agent+ultrasonic vibration+inwall, steel pipe inner wall is carried out to the cleaning of oil removing repeatedly, reach best deoiling effect, environmentally safe, harmless to material simultaneously.
Summary of the invention
For small-bore cold rolled tube inner surface greasy dirt is thoroughly cleaned out, the object of this invention is to provide the small-bore cold rolled tube inner surface deoiling method that a kind of deoiling effect is good, environment friendly and pollution-free, do not affect material property.
To achieve these goals, the invention provides a kind of small-bore cold rolled tube inner surface deoiling method, adopt water-soluble washing agent and ultrasonic vibration, wash away by inwall sandblast, repeatedly clear up small-bore cold rolled tube inner surface and reach oil removing object.
Described small-bore cold rolled tube inner surface deoiling method, its step comprises: the wash away → clean → clean → inspection of hot water for the second time of wash away → clear water of hot water cleaning → inwall sandblast for the first time of charging immersion → ultrasonic vibration → inwall solution.
The concrete operations of described step are as follows:
1) described charging is soaked: cold rolled tube immerses in aqueous cleaning agent container, soaks 2～5min;
2) described ultrasonic vibration: start the ultrasonic wave vibration plate being arranged on chamber wall, produce the ultrasonic vibration of 20～30KHz frequency, time of vibration 5～15min;
3) described inwall solution washes away: water-soluble washing agent is passed into cold rolled tube wall, inwall is washed away, flushing time 5～10min;
4) described hot water for the first time cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
5) described inwall sandblast is washed away: cold rolled tube is put into Sha Chizhong, and the water that is mixed with sand is passed into cold rolled tube wall, inwall is thoroughly washed away, flushing time 1～5min;
6) described clear water cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
7) described hot water for the second time cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
8) described inspection: with compressed air, band is got from cold rolled tube wall, checked cloth clean-up performance.
Described cold rolled tube internal diameter is less than 20mm, and length is greater than 10m.
Advantage of the present invention:
(1) small-bore cold rolled tube inner surface deoiling method of the present invention, by water-soluble washing agent and ultrasonic vibration, wash away integrated technology with inwall sandblast again, repeatedly clear up small-bore cold rolled tube inner surface, deoiling effect is good, can thoroughly clear up the greasy dirt that small-bore cold rolled tube inner surface adheres to, prevent from follow-up heat treatment, because of greasy dirt carbonization, causing steel pipe inner wall carburizing problem;
(2) the present invention is compared with traditional oil removing process, be less than 20mm for internal diameter especially, length is greater than the small-bore cold rolled tube of 10m, its deoiling effect the best, as be applicable to the abros such as high temperature alloy and Inconel690 such as 18-8 type stainless steel, Incoloy800;
(3) the present invention is compared with traditional oil removing process, and environmentally safe is harmless to the material of processing.
Detailed description of the invention
Embodiment 1
To 1Cr18Ni9Ti stainless steel, specification Φ 15 × 1.1mm cold rolled tube, adopt following process system: the wash away → clean → clean → inspection of hot water for the second time of wash away → clear water of hot water cleaning → inwall sandblast for the first time of charging immersion → ultrasonic vibration → inwall solution, concrete operation step is as follows:
1) charging is soaked: cold rolled tube immerses in aqueous cleaning agent container, soaks 5min;
2) ultrasonic vibration: start the ultrasonic wave vibration plate being arranged on chamber wall, produce the ultrasonic vibration of 28KHz frequency, time of vibration 10min;
3) inwall solution washes away: water-soluble washing agent is passed into cold rolled tube wall, inwall is washed away, flushing time 5min;
4) hot water cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 10min;
5) inwall sandblast is washed away: cold rolled tube is put into Sha Chizhong, and the water that is mixed with sand is passed into cold rolled tube wall, inwall is thoroughly washed away, flushing time 1min;
6) clear water cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 10min;
7) hot water cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 10min;
8) check: with compressed air, band is got from cold rolled tube wall, checked cloth clean-up performance.
Embodiment 2
Through test, the present invention is equally applicable to the abros such as high temperature alloy and Inconel690 such as Incoloy800, and oil removing process is consistent with effect.
Embodiment 3
The deoiling effect of Φ 12 × 0.9mm steel and Φ 8 × 0.65mm steel is as shown in table 1.
Table 1 oil removing data statistics
| Specification | Φ12×0.9mm | Φ8×0.65mm |
| Former primary state m 0(unit: g) | 13.6062 | 6.6656 |
| Cold rolling state m 1(unit: g) | 13.7351 | 6.7940 |
| Oil removing state m 2(unit: g) | 13.6063 | 6.6658 |
| Oil removal rate | 99.92% | 99.84% |
Note: oil removal rate=(1-(m
2-m
0)/(m
1-m
0)) * 100%
Claims (1)
1. a small-bore cold rolled tube inner surface deoiling method, is characterized in that comprising the following steps successively: charging immersion, ultrasonic vibration, inwall solution wash away, hot water cleans for the first time, inwall sandblast is washed away, clear water cleans, hot water cleans, checks for the second time;
The concrete operations of described each step are:
1) described charging is soaked: cold rolled tube immerses in aqueous cleaning agent container, soaks 2～5min;
2) described ultrasonic vibration: start the ultrasonic wave vibration plate being arranged on chamber wall, produce the ultrasonic vibration of 20～30KHz frequency, time of vibration 5～15min;
3) described inwall solution washes away: water-soluble washing agent is passed into cold rolled tube wall, inwall is washed away, flushing time 5～10min;
4) described hot water for the first time cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
5) described inwall sandblast is washed away: cold rolled tube is put into Sha Chizhong, and the water that is mixed with sand is passed into cold rolled tube wall, inwall is thoroughly washed away, flushing time 1～5min;
6) described clear water cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
7) described hot water for the second time cleans: cold rolled tube is put into hot water tank and soak, and hot water is passed into cold rolled tube wall, inwall is cleaned, scavenging period 5～10min;
8) described inspection: with compressed air, band is got from cold rolled tube wall, checked cloth clean-up performance.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410404657.4A CN104148421B (en) | 2012-12-20 | 2012-12-20 | Environment friendly and pollution-free cold rolled tube inner surface deoiling method |
| CN201410404741.6A CN104148423B (en) | 2012-12-20 | 2012-12-20 | Abros cold rolled tube inner surface deoiling method |
| CN201410404718.7A CN104174669B (en) | 2012-12-20 | 2012-12-20 | Small-bore cold rolled tube inner surface deoiling method |
| CN201210557280.7A CN102962269B (en) | 2012-12-20 | 2012-12-20 | Method for removing oil of inner surface of small-caliber cold-rolling pipe |
| CN201410404717.2A CN104148422B (en) | 2012-12-20 | 2012-12-20 | Cold rolled tube inner surface deoiling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210557280.7A CN102962269B (en) | 2012-12-20 | 2012-12-20 | Method for removing oil of inner surface of small-caliber cold-rolling pipe |
Related Child Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410404741.6A Division CN104148423B (en) | 2012-12-20 | 2012-12-20 | Abros cold rolled tube inner surface deoiling method |
| CN201410404718.7A Division CN104174669B (en) | 2012-12-20 | 2012-12-20 | Small-bore cold rolled tube inner surface deoiling method |
| CN201410404717.2A Division CN104148422B (en) | 2012-12-20 | 2012-12-20 | Cold rolled tube inner surface deoiling method |
| CN201410404657.4A Division CN104148421B (en) | 2012-12-20 | 2012-12-20 | Environment friendly and pollution-free cold rolled tube inner surface deoiling method |
Publications (2)
| Publication Number | Publication Date |
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| CN102962269A CN102962269A (en) | 2013-03-13 |
| CN102962269B true CN102962269B (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210557280.7A Active CN102962269B (en) | 2012-12-20 | 2012-12-20 | Method for removing oil of inner surface of small-caliber cold-rolling pipe |
| CN201410404657.4A Active CN104148421B (en) | 2012-12-20 | 2012-12-20 | Environment friendly and pollution-free cold rolled tube inner surface deoiling method |
| CN201410404741.6A Active CN104148423B (en) | 2012-12-20 | 2012-12-20 | Abros cold rolled tube inner surface deoiling method |
| CN201410404718.7A Active CN104174669B (en) | 2012-12-20 | 2012-12-20 | Small-bore cold rolled tube inner surface deoiling method |
| CN201410404717.2A Active CN104148422B (en) | 2012-12-20 | 2012-12-20 | Cold rolled tube inner surface deoiling method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410404657.4A Active CN104148421B (en) | 2012-12-20 | 2012-12-20 | Environment friendly and pollution-free cold rolled tube inner surface deoiling method |
| CN201410404741.6A Active CN104148423B (en) | 2012-12-20 | 2012-12-20 | Abros cold rolled tube inner surface deoiling method |
| CN201410404718.7A Active CN104174669B (en) | 2012-12-20 | 2012-12-20 | Small-bore cold rolled tube inner surface deoiling method |
| CN201410404717.2A Active CN104148422B (en) | 2012-12-20 | 2012-12-20 | Cold rolled tube inner surface deoiling method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104190676B (en) * | 2014-08-06 | 2016-04-06 | 苏州热工研究院有限公司 | The cleaning of nuclear power station pipeline inner wall corrosion product and coating coating unit |
| MX2021009116A (en) * | 2019-02-08 | 2021-10-13 | Morris & Ass Inc | Methods and systems for automated cleaning of immersion tanks. |
| CN112191607A (en) * | 2020-10-15 | 2021-01-08 | 无锡隆达金属材料有限公司 | Degreasing tank device for degreasing metal pipe and degreasing method |
| CN113252595B (en) * | 2021-05-19 | 2024-01-02 | 广州特种承压设备检测研究院 | Intelligent detector is synthesized in environmental protection of boiler efficiency |
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| JPH04231108A (en) * | 1990-12-28 | 1992-08-20 | Sumitomo Metal Ind Ltd | Method for constraining/cooling flange of h-shape steel |
| JP3389855B2 (en) * | 1998-03-23 | 2003-03-24 | 日本鋼管株式会社 | Passing method of hot rolled strip tail |
| CN100560794C (en) * | 2006-08-25 | 2009-11-18 | 佛山市顺德区汉达精密电子科技有限公司 | Magnesium alloy surface treatment process |
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| CN102500585A (en) * | 2011-11-10 | 2012-06-20 | 南通拓普塑料制品有限公司 | Method for removing dirt of oil pipe |
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- 2012-12-20 CN CN201210557280.7A patent/CN102962269B/en active Active
- 2012-12-20 CN CN201410404657.4A patent/CN104148421B/en active Active
- 2012-12-20 CN CN201410404741.6A patent/CN104148423B/en active Active
- 2012-12-20 CN CN201410404718.7A patent/CN104174669B/en active Active
- 2012-12-20 CN CN201410404717.2A patent/CN104148422B/en active Active
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| CN1654712A (en) * | 2005-03-04 | 2005-08-17 | 河北工业大学 | Compound cleaning method for hot dip steel member |
| CN102534638A (en) * | 2010-12-30 | 2012-07-04 | 苏州春兴精工股份有限公司 | Cleaning method of aluminum alloy product |
| CN202238950U (en) * | 2011-08-16 | 2012-05-30 | 宝山钢铁股份有限公司 | Small-bore cold rolled tube wall oil removing device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104174669A (en) | 2014-12-03 |
| CN104148422B (en) | 2016-02-03 |
| CN104148423A (en) | 2014-11-19 |
| CN104148422A (en) | 2014-11-19 |
| CN104148421B (en) | 2016-03-16 |
| CN104174669B (en) | 2016-04-27 |
| CN102962269A (en) | 2013-03-13 |
| CN104148421A (en) | 2014-11-19 |
| CN104148423B (en) | 2016-03-16 |
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Owner name: JIANGSU TUNAN ALLOYS CO., LTD. Free format text: FORMER NAME: DANYANG PRECISION ALLOY FACTORY CO., LTD. |
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Address after: 212000, Jiangsu, Zhenjiang Province, Danyang City, Lu Town, 1 Military and civilian canal West Patentee after: Jiangsu Tu Nan alloy limited company Address before: 212000, No. 1, army West Road, Yunhe Town, Zhenjiang City, Jiangsu Province, Danyang Patentee before: Danyang Precision Alloy Factory Co., Ltd. |