CN102958582B - Air filter insert - Google Patents
Air filter insert Download PDFInfo
- Publication number
- CN102958582B CN102958582B CN201180032699.4A CN201180032699A CN102958582B CN 102958582 B CN102958582 B CN 102958582B CN 201180032699 A CN201180032699 A CN 201180032699A CN 102958582 B CN102958582 B CN 102958582B
- Authority
- CN
- China
- Prior art keywords
- protuberance
- air filter
- filter insert
- insert according
- folding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
- B01D46/521—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
- B01D46/523—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material with means for maintaining spacing between the pleats or folds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Filtering Materials (AREA)
Abstract
The air filter insert (12) is configured by pleating a filter sheet (13). In the air filter insert (12), a plurality of folding walls (14) are formed by the pleating of the filter sheet (13). Each folding wall (14) has first and second projections (21 and 22) that are molded by embossing. The first projections (21) provided on adjacent pairs of folding walls (14 and 14) protrude so as to approach each other and the front surfaces thereof (21A and 21A) abut each other. The second projections (22) protrude in the same direction along the X-direction and do not abut each other.
Description
Technical field
The present invention relates to a kind of in the purposes such as building air-conditioning, industry air-conditioning, the Air filter insert used in order to the particulate collected in air, particularly relate to a kind of filter and be converted into pleated and form block Air filter insert.
Background technology
Previously, in order to remove dust in air or polluter, widely use the air cleaner that Air filter insert that filter is converted into pleated is accommodated in filter frame inside.Air filter insert is generally provided with the separator at the interval between the folding filter of maintenance, to guarantee to ventilate.
Such as, processed the protuberance be shaped on filter by embossing, use as separator.In the protuberance formed being processed by embossing, be arranged on protuberance between adjacent filter and give prominence in mode close to each other, its front end face docks each other, under most of the cases, by bonding agent, it is bonding and keep the interval between filter.
Existing patent document
Patent document
Patent document 1: Japanese Patent No. 2935432 publication
Patent document 2: Japanese Patent No. 2935433 publication
Summary of the invention
(inventing the problem that will solve)
When filter is implemented embossing processing, consider that the extension formed by press grain forming is designed.That is, filter is designed to, even if processed by embossing and to extend and thinning, also has thickness or the weight per unit area (weight of per unit area) of the strainability can guaranteeing required minimum.
But, in such design, make do not have the part of extension blocked up owing to being processed by embossing, therefore give filter by the strainability of surplus, make the pressure loss become large, infringement strainability.In addition, in order to improve strainability, considering and the effective filtration area of filter material is increased, but in prior art, also do not find the method for the effective filtration area being increased filter material by simple method.
The present invention is made in view of above problem points, and object is to provide a kind of Air filter insert, suppresses very low by simple method by the pressure loss of filter material, meanwhile, improves the effective filtration area of filter material, has good strainability.
(technical scheme of technical solution problem)
The Air filter insert that the present invention relates to, filter is folded into pleated, there is block structure, for filtered air, the feature of described Air filter insert is, filter forms multiple folding wall by folding, on folding wall, the 1st protuberance of shape is processed and the 2nd protuberance arranges on doubling direction respectively by embossing, be arranged at the 1st protuberance of an adjacent doubling wall, give prominence in mode close to each other, front end connects toward each other, meanwhile, the 2nd protuberance is given prominence in the mode of mutually not docking.
Preferably, the 2nd protuberance is configured in the same position on doubling direction mutually, and outstanding to same direction.In this case, more preferably, be arranged at the part of each the 2nd protuberance for folding wall respectively, be configured in be adjacent to this folding wall folding wall on the inside of set the 2nd protuberance.Further, the 2nd outstanding in one direction protuberance and the 2nd protuberance outstanding on its rightabout, can be alternately arranged on doubling direction.Further, the 2nd protuberance can be given prominence in mutually non-touching mode.
The projecting height of the 2nd protuberance can be roughly fixing along its length.Further, the front end face of the 2nd protuberance can for being parallel to the plane of folding wall.Preferably, the 2nd protuberance has relative to the vertically extending shape of folding line on each folding wall.Further, the shape of cross section of the 2nd protuberance and one of vertical sectional shape are trapezoidal, and preferably both are trapezoidal.
Preferably, the 1st protuberance is such as same with the 2nd protuberance, and each folding wall vertically extends relative to folding line, and its projecting height increases along its length.1st and the 2nd protuberance is such as alternately arranged on doubling direction.
(effect of invention)
In the present invention, by arranging the 2nd protuberance, in Air filter insert, the pressure loss can be suppressed very low with simple method, improve the effective filtration area of filter material simultaneously.
Accompanying drawing explanation
Fig. 1 is the overall diagram of air cleaner.
Fig. 2 is the stereogram that the filter before folding is shown.
Fig. 3 is that expansion illustrates Air filter insert stereogram.
Fig. 4 is IV-IV direction of arrow viewing sectional view in Fig. 3.
Fig. 5 is V-V direction of arrow viewing sectional view in Fig. 3.
Fig. 6 is the side view that the Air filter insert eliminating the 1st protuberance is shown.
Symbol description
12 Air filter insert
13 filters
14 folding walls
21 the 1st protuberances
22 the 2nd protuberances.
Detailed description of the invention
Below, with reference to accompanying drawing, embodiments of the present invention are described.
Fig. 1 is the stereogram that the air cleaner that one embodiment of the present invention relates to is shown.
Air cleaner 10 possesses for the Air filter insert 12 of filtered air with for keeping the air filter frame 11 of Air filter insert 12, forms by Air filter insert 12 is inserted the inside of air filter frame 11.Air filter frame 11 forms quadrilateral frame rack-like by the metal etc. of timber, aluminium etc.Air filter insert 12 is for filter 13 is converted into pleated and form block filter material.
Then, the structure for Air filter insert 12 is described in more details.As shown in Figure 2, the folding line S that filter 13 extends on the width at filter 13, is converted into pleated (zigzag) with fixing fold height.Air filter insert 12 as shown in Figure 3, is converted into pleated by filter 13, forms the structure of multiple plane folding wall 14 overlap.Further, in the following description, the direction of folding wall 14 overlap is decided to be X-direction.In addition, as shown in Figure 3, in Air filter insert 12, air rearwardly passes through 13B side from the surperficial 13A of filter 13.That is, direction of ventilation is from the upper side to the lower side in figure 3.
Particles floating in air filters by filter 13, as long as can be configured as Air filter insert 12, any filtering material can.Such as, as filter 13, can use the non-woven fabrics of the filter paper that is made up of glass fibre or TPO, polyesters, as long as can meet the filter of strainability, there is no particular limitation.
Filter 13 is provided with the multiple 1st and the 2nd protuberance 21,22 that embossing processes shape.Filter 13 is such as sent into along its length and outer peripheral face is established between irregular two rollers, between these two rollers, carry out embossing processing.As shown in Figure 2, the 1st and the 2nd protuberance 21,22 caves in from the one side side (surperficial 13A or 13B side, the back side) of filter 13, and protrudes from another side side (back side 13B or surperficial 13A side).
1st protuberance 21 and the 2nd protuberance 22 are alternately arranged along doubling direction (width of filter 13) on each folding wall 14.1st interval of protuberance 21 on doubling direction, is preferably 25-75mm, is more preferably about 50mm.2nd interval of protuberance 22 on doubling direction is preferably 25-75mm too, is more preferably about 50mm.
The the 1st and the 2nd protuberance 21,22 that each folding wall 14 is arranged is configured in same position with the 1st and the 2nd protuberance 21,22 of setting on other folding walls 14 respectively on doubling direction.That is, in filter 13, as shown in Figure 2, the 1st protuberance 21 and the 2nd protuberance 22 that the length direction of filter 13 are arranged in row are alternately arranged on doubling direction.
1st protuberance 21 alternately to protrude from the mode of surperficial 13A side and 13B side, the back side, doubling direction arranges multiple on each folding wall 14.Doubling direction is arranged on (that is, the length direction of filter 13 arranging) multiple 1st protuberance 21 of same position, protrudes from the same face side (surperficial 13A side or 13B side, the back side) of filter 13.Therefore, doubling direction is arranged on multiple 1st protuberances 21 of same position as shown in Figure 3, when being converted into pleated, alternately outstanding on a direction in X direction and its rightabout.
By such structure, the 1st protuberance 21 is on an adjacent doubling wall 14,14, and give prominence in mode close to each other, its front end face 21A, 21A dock each other.Front end face 21A, 21A of connecting are fixed by the bonding agent (not shown) smeared between which, thus, keep being separated between adjacent folding wall 14,14.Further, the 1st protuberance 21 protruding from surperficial 13A side makes surperficial the maintenance between 13A, 13A of folding wall 14,14 be separated, and the 1st protuberance 21 protruding from 13B side, the back side makes the maintenance between the back side 13B, 13B of folding wall 14,14 be separated.
Doubling direction is configured in (that is, filter 13 length direction arranging) multiple 2nd protuberance 22 of same position, along the length direction of filter 13, alternately protrudes from surperficial 13A side, 13B side, the back side.Therefore, doubling direction is configured in the 2nd protuberance 22 of same position, when being converted into pleated, projecting upwards same side in X direction, in Air filter insert 12, mutually not docking.
2nd protuberance 22 is same with the 1st protuberance 21, on each folding wall 14, alternately to protrude from the mode of surperficial 13A side and 13B side, the back side, doubling direction arranges multiple.Therefore, as shown in Figure 3, in Air filter insert 12, the 2nd protuberance 22 projected upwards a side in X direction and the 2nd protuberance 22 outstanding on its rightabout, doubling direction is alternately arranged.
The protuberance 21,22 of the 1st and the 2nd, each folding wall 14 has relative to the vertically extending shape of folding line S.That is, protuberance 21,22 extends on the length direction of filter 13, and extends slightly obliquely relative to direction of ventilation in Air filter insert 12.
1st protuberance 21, is connected to the 1st adjacent protuberance 21 at folding line S place, the length direction of filter 13 arranges continuously multiple.That is, the length of the 1st protuberance 21 is identical with the width (that is, fold height) of folding wall 14.On the other hand, the 2nd protuberance 22 unshaped, near folding line S, is not connected at folding line S place with the 2nd adjacent protuberance 22.That is, the 2nd protuberance 22 arranges multiple discontinuously on the length direction of filter 13, and the length of the 2nd protuberance 22 is the 1/2-2/3 of fold height.
1st protuberance 21 along its length projecting height increases.Here, the 1st protuberance 21 protruding from surperficial 13A side reduces gradually along direction of ventilation height, meanwhile, protrudes from the 1st protuberance 21 of 13B side, the back side, increases gradually along direction of ventilation height.Therefore, the surperficial distance between 13A, 13A of adjacent folding wall 14,14 shortens gradually along direction of ventilation, and distance between the back side 13B, 13B is elongated gradually along direction of ventilation.
As shown in Figure 4,5, the shape of its cross section is trapezoidal shape to 1st protuberance 21, and from cardinal extremity forward end, its width diminishes gradually, and meanwhile, its front end face 21A forms plane.Further, the width of the 1st protuberance 21 cardinal extremity, roughly fixing on the length direction of protuberance 21.
On the other hand, as Figure 4-Figure 6, the shape of its cross section and longitudinal section is trapezoidal shape to the 2nd protuberance 22, and from cardinal extremity forward end, its width and length diminish gradually, and meanwhile, front end face 22A forms the plane parallel with folding wall 14.Further, the width (such as, the width of front end and cardinal extremity) of the 2nd protuberance 22, roughly fixing on the length direction of protuberance 22.The width of the cardinal extremity of protuberance 22 is preferably 5-15mm, is more preferably about 10mm.
In addition, the projecting height of the 2nd protuberance 22 is fixing on the direction perpendicular to folding line S.The projecting height of the 2nd protuberance 22, is the height between the height that divides of the highest portion of the 1st protuberance 21 and the height of lowermost portion, is preferably about 3-5mm specifically.When highly less than 3mm, the filter area that can not make Air filter insert 12 is enough large, if higher than 5mm, then adds man-hour filter at embossing and may occur breakage.
Because the projecting height of the 2nd protuberance 22 is fixed, therefore near folding line S, as shown in Figure 5, when viewed from above, its front is configured to exceed folding line S.Here, doubling direction is configured in multiple 2nd protuberances 22 of same position, as mentioned above, outstanding to equidirectional in the X direction, meanwhile, width and the length of the front of the 2nd protuberance 22 are less than base end side.Therefore, as shown in Figure 5,6, the part exceeding the front of the 2nd protuberance 22 of folding line S is contained in the inside of the base end side of the 2nd adjacent protuberance 22 (recess is inner), and the 2nd protuberance 22 does not contact each other.And, as shown in Figure 6, in the present embodiment, doubling direction is configured in multiple 2nd protuberances 22 of same position, one end on its length direction is configured in the inside of the other end of another protuberance 22, meanwhile, one end of another protuberance 22 is configured in the inside of the other end, forms the structure so repeated.
As mentioned above, in the present embodiment, due to the part between the 1st protuberance 21 as separator, processing shape by embossing is the 2nd protuberance 22, therefore, it is possible to increase the area of Air filter insert 12.Because the 2nd protuberance 22 does not dock with other protuberance, contacts, therefore, the area increased by the 2nd protuberance 22, is directly become the increase of effective filtration area, effectively can increase effective filtration area.And because the segment thickness being provided with the 2nd protuberance 22 is thinning, strainability is suitable, therefore also can suppress the pressure loss of Air filter insert 12.
In present embodiment, the 2nd protuberance 22 that doubling direction is configured in same position is given prominence in the same direction, and meanwhile, a part for each the 2nd protuberance 22 is configured at the inside of another the 2nd protuberance 22.Therefore, it is possible to make the projecting height of each the 2nd protuberance 22 comparatively large, be easy to increase effective filtration area.In addition, in the 2nd protuberance 22, because front end face 22A is plane, and cross section and longitudinal section are trapezoidal, increase filter material area, improve the rigidity of each folding wall 14 simultaneously therefore, it is possible to effective.In addition, due to the 2nd protuberance 22 width in their length direction and highly roughly fixing, therefore wind is easy to pass through along direction of ventilation.
In addition, in present embodiment, towards the 2nd ledge 22 in a direction of X-direction and the 2nd ledge 22 in direction towards the opposite, be alternately arranged at doubling direction.Therefore, it is possible to improve the rigidity of folding wall 14 further, meanwhile, be easy to make wind uniformly across Air filter insert 12.
Claims (12)
1. an Air filter insert, is folded into pleated by filter, and have block structure, for filtered air, the feature of described Air filter insert is,
Described filter, by folding and form multiple folding wall, on described folding wall, processes the 1st protuberance of shape respectively by embossing and the 2nd protuberance arranges on doubling direction,
Be arranged at described 1st protuberance rolling over wall described in adjacent a pair, give prominence in a direction close to each other, front end is against each other, meanwhile,
Described 2nd protuberance is outstanding, mutually non-interference to same direction.
2. Air filter insert according to claim 1, is characterized in that, described 2nd protuberance is configured in the same position on doubling direction mutually, and outstanding to same direction.
3. Air filter insert according to claim 2, is characterized in that, be arranged at respectively described folding wall each described in the part of the 2nd protuberance, be configured in be adjacent to this folding wall folding wall on the inside of set described 2nd protuberance.
4. Air filter insert according to claim 2, is characterized in that, described 2nd protuberance outstanding in one direction and described 2nd protuberance outstanding on its rightabout, doubling direction is alternately arranged.
5. Air filter insert according to claim 1, is characterized in that, described 2nd protuberance is given prominence in mutually non-touching mode.
6. Air filter insert according to claim 1, is characterized in that, described 2nd protuberance has relative to the vertically extending shape of folding line on each folding wall.
7. Air filter insert according to claim 6, is characterized in that, at least one of the shape of cross section of described 2nd protuberance and vertical sectional shape is trapezoidal.
8. Air filter insert according to claim 7, is characterized in that, the shape of cross section of described 2nd protuberance and vertical sectional shape are all trapezoidal.
9. Air filter insert according to claim 6, is characterized in that, the projecting height of described 2nd protuberance is roughly fixing along its length.
10. Air filter insert according to claim 1, is characterized in that, the front end face of described 2nd protuberance is the plane being parallel to described folding wall.
11. Air filter insert according to claim 1, is characterized in that, described 1st protuberance vertically extends relative to folding line on each folding wall, and projecting height increases along its length.
12. Air filter insert according to claim 1, is characterized in that, the described 1st and the 2nd protuberance is alternately arranged on doubling direction.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010-151874 | 2010-07-02 | ||
| JP2010151874A JP5602521B2 (en) | 2010-07-02 | 2010-07-02 | Air filter insert |
| PCT/JP2011/064008 WO2012002187A1 (en) | 2010-07-02 | 2011-06-20 | Air filter insert |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102958582A CN102958582A (en) | 2013-03-06 |
| CN102958582B true CN102958582B (en) | 2014-12-17 |
Family
ID=45401908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201180032699.4A Active CN102958582B (en) | 2010-07-02 | 2011-06-20 | Air filter insert |
Country Status (7)
| Country | Link |
|---|---|
| JP (1) | JP5602521B2 (en) |
| KR (1) | KR101803855B1 (en) |
| CN (1) | CN102958582B (en) |
| MY (1) | MY157537A (en) |
| SG (1) | SG186482A1 (en) |
| TW (1) | TWI520767B (en) |
| WO (1) | WO2012002187A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014064995A (en) * | 2012-09-26 | 2014-04-17 | Japan Vilene Co Ltd | Filter element |
| JP2014113532A (en) * | 2012-12-07 | 2014-06-26 | Nitto Denko Corp | Filter medium and method for producing filter medium |
| EP2803310A1 (en) * | 2013-05-17 | 2014-11-19 | HILTI Aktiengesellschaft | Dust extraction device for a manual machine tool |
| MX2016015300A (en) * | 2014-05-22 | 2017-05-09 | Kuss Filtration Inc | Forming filtration media for maintaining flow passage through a sock style filter. |
| JP6743957B2 (en) * | 2018-09-28 | 2020-08-19 | ダイキン工業株式会社 | Filter pack and air filter unit |
| US10773198B2 (en) * | 2018-10-24 | 2020-09-15 | Pall Corporation | Support and drainage material, filter, and method of use |
| CN110448973B (en) * | 2019-08-07 | 2021-09-17 | 九江七所精密机电科技有限公司 | Conical cylinder type air filter element and manufacturing process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3531920A (en) * | 1968-09-16 | 1970-10-06 | Cambridge Filter Corp | Filter |
| US5888262A (en) * | 1993-12-30 | 1999-03-30 | "Jacobi" Systemtechnik Gmbh | Filter insert and process for producing it |
| JP2009011887A (en) * | 2007-06-29 | 2009-01-22 | Nippon Muki Co Ltd | Pleated air filter pack and air filter using the same |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1604979A (en) * | 1978-05-31 | 1981-12-16 | Engineering Components Ltd | Air filters |
| JPS56155609A (en) * | 1980-05-02 | 1981-12-01 | Taikisha Ltd | Adsorber |
| US4452619A (en) * | 1982-06-18 | 1984-06-05 | Donaldson Company, Inc. | Pleated filter element having integral pleat spacers |
| JPS6467213A (en) * | 1987-05-14 | 1989-03-13 | Aisan Ind | Fluid filter |
| JPH0641613Y2 (en) * | 1988-12-27 | 1994-11-02 | 株式会社土屋製作所 | ▲ Ro ▼ over element |
| JPH0319507U (en) * | 1989-07-05 | 1991-02-26 | ||
| DE4004079A1 (en) * | 1990-02-08 | 1991-08-14 | Lippold Hans Joachim | FILTER INSERT |
| JP4350180B2 (en) * | 1998-04-15 | 2009-10-21 | パナソニックエコシステムズ株式会社 | Electric dust collecting filter and manufacturing method thereof |
| JP6041613B2 (en) * | 2012-10-11 | 2016-12-14 | 株式会社Ｎｔｔドコモ | Context information storage device, context information storage method, and context information storage program |
-
2010
- 2010-07-02 JP JP2010151874A patent/JP5602521B2/en active Active
-
2011
- 2011-06-20 MY MYPI2012005615A patent/MY157537A/en unknown
- 2011-06-20 SG SG2012096376A patent/SG186482A1/en unknown
- 2011-06-20 WO PCT/JP2011/064008 patent/WO2012002187A1/en active Application Filing
- 2011-06-20 CN CN201180032699.4A patent/CN102958582B/en active Active
- 2011-06-20 KR KR1020127033774A patent/KR101803855B1/en active IP Right Grant
- 2011-06-28 TW TW100122667A patent/TWI520767B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3531920A (en) * | 1968-09-16 | 1970-10-06 | Cambridge Filter Corp | Filter |
| US5888262A (en) * | 1993-12-30 | 1999-03-30 | "Jacobi" Systemtechnik Gmbh | Filter insert and process for producing it |
| JP2009011887A (en) * | 2007-06-29 | 2009-01-22 | Nippon Muki Co Ltd | Pleated air filter pack and air filter using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5602521B2 (en) | 2014-10-08 |
| KR20130124173A (en) | 2013-11-13 |
| TWI520767B (en) | 2016-02-11 |
| JP2012011345A (en) | 2012-01-19 |
| SG186482A1 (en) | 2013-02-28 |
| TW201206540A (en) | 2012-02-16 |
| KR101803855B1 (en) | 2017-12-04 |
| CN102958582A (en) | 2013-03-06 |
| WO2012002187A1 (en) | 2012-01-05 |
| MY157537A (en) | 2016-06-15 |
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