CN102958582A - Air filter insert - Google Patents

Air filter insert Download PDF

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Publication number
CN102958582A
CN102958582A CN2011800326994A CN201180032699A CN102958582A CN 102958582 A CN102958582 A CN 102958582A CN 2011800326994 A CN2011800326994 A CN 2011800326994A CN 201180032699 A CN201180032699 A CN 201180032699A CN 102958582 A CN102958582 A CN 102958582A
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CN
China
Prior art keywords
protuberance
air cleaner
inserts body
cleaner according
folding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011800326994A
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Chinese (zh)
Other versions
CN102958582B (en
Inventor
永田雅彦
佐野义哉
柳本晃利
季薇
奥井敬造
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitta Corp
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Nitta Corp
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Publication date
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Publication of CN102958582A publication Critical patent/CN102958582A/en
Application granted granted Critical
Publication of CN102958582B publication Critical patent/CN102958582B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • B01D46/521Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
    • B01D46/523Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material with means for maintaining spacing between the pleats or folds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Filtering Materials (AREA)

Abstract

The air filter insert (12) is configured by pleating a filter sheet (13). In the air filter insert (12), a plurality of folding walls (14) are formed by the pleating of the filter sheet (13). Each folding wall (14) has first and second projections (21 and 22) that are molded by embossing. The first projections (21) provided on adjacent pairs of folding walls (14 and 14) protrude so as to approach each other and the front surfaces thereof (21A and 21A) abut each other. The second projections (22) protrude in the same direction along the X-direction and do not abut each other.

Description

Air cleaner inserts body
Technical field
The present invention relates to a kind ofly in the purposes such as building air-conditioning, industry air-conditioning, the air cleaner that uses in order to collect airborne particulate inserts body, particularly relates to a kind of filter and is converted into pleated and forms block air cleaner and insert body.
Background technology
Since previous, in order to remove airborne dust or polluter, be widely used the air cleaner that filter is converted into pleated and inserted the air cleaner that body is accommodated in filter frame inside.Air cleaner inserts the separator that the body operated by rotary motion has the interval between the filter that keeps folding, to guarantee ventilation.
For example,, use as separator at the protuberance that filter is shaped by embossing processing.In the protuberance that forms by embossing processing, the protuberance that is arranged between the filter of adjacency is given prominence in mode close to each other, and its front end face docks each other, under the most of the cases, by bonding agent with its bonding interval that keeps between filter.
Existing patent documentation
Patent documentation
Patent documentation 1: No. 2935432 communique of Japan's special permission
Patent documentation 2: No. 2935433 communique of Japan's special permission
Summary of the invention
(problem that invention will solve)
In the situation that filter is implemented embossing processing, consider that the extension that forms by press grain forming designs.That is, filter is designed to, even extend and attenuation by embossing processing, also has thickness or the weight per unit area (weight of per unit area) of the strainability that can guarantee desired minimum.
But, in such design, there is not the part of extension blocked up owing to making by embossing processing, therefore give filter with the strainability of surplus, so that the pressure loss becomes greatly the infringement strainability.In addition, in order to improve strainability, consider that the effective filtration area with filter material increases, but also do not have to find to increase by simple method the method for the effective filtration area of filter material in the prior art.
The present invention makes in view of above problem points, and purpose is to provide a kind of air cleaner to insert body, suppresses the pressure loss of filter material very low by simple method, simultaneously, improves the effective filtration area of filter material, has good strainability.
(technical scheme of technical solution problem)
The air cleaner that the present invention relates to inserts body, filter is folded into pleated, has block structure, be used for filtered air, described air cleaner inserts body and is characterised in that, filter forms a plurality of folding walls by folding, on the folding wall, the 1st protuberance and the 2nd protuberance that process shape by embossing are respectively arranged at doubling direction, be arranged at the 1st protuberance of a doubling wall of adjacency, outstanding in mode close to each other, front end connects toward each other, simultaneously, the 2nd protuberance is outstanding in the mode of mutually not docking.
Preferably, the 2nd protuberance is configured in the same position on the doubling direction mutually, and outstanding to same direction.In this case, more preferably be, be arranged at respectively the part of each the 2nd protuberance of folding wall, be configured in the inside of the 2nd set on the folding wall that is adjacent to this folding wall protuberance.And, at outstanding the 2nd protuberance of a direction with at the 2nd outstanding protuberance of its rightabout, can alternately arrange at doubling direction.And the 2nd protuberance can be outstanding in mutually non-touching mode.
The projecting height of the 2nd protuberance can be roughly fixing along its length direction.And the front end face of the 2nd protuberance can be for being parallel to the plane of rolling over wall.Preferably, the 2nd protuberance has with respect to the vertically extending shape of folding line at each folding wall.And one of the shape of cross section of the 2nd protuberance and vertical sectional shape is trapezoidal, and preferably both are trapezoidal.
Preferably, the 1st protuberance is for example same with the 2nd protuberance, vertically extends with respect to folding line on each folding wall, and its projecting height increases along its length direction.The the 1st and the 2nd protuberance is for example alternately arranged at doubling direction.
(effect of invention)
In the present invention, by the 2nd protuberance is set, insert in the body at air cleaner, can suppress the pressure loss very low with simple method, improve simultaneously the effective filtration area of filter material.
Description of drawings
Fig. 1 is the overall diagram of air cleaner.
Fig. 2 is the stereogram that the filter before folding is shown.
Fig. 3 illustrates air cleaner insertion body stereogram for enlarging.
Fig. 4 is that the IV-IV direction of arrow is watched sectional view among Fig. 3.
Fig. 5 is that the V-V direction of arrow is watched sectional view among Fig. 3.
Fig. 6 illustrates the side view that the air cleaner that has omitted the 1st protuberance inserts body.
Symbol description
12 air cleaners insert body
13 filters
14 folding walls
21 the 1st protuberances
22 the 2nd protuberances.
The specific embodiment
Below, with reference to accompanying drawing embodiments of the present invention are described.
Fig. 1 is the stereogram that the air cleaner that one embodiment of the present invention relates to is shown.
The air cleaner that air cleaner 10 possesses for filtered air inserts body 12 and is used for keeping air cleaner to insert the air filter frame 11 of body 12, consists of by the inside of air cleaner being inserted body 12 insertion air filter frames 11.Air filter frame 11 forms the quadrilateral frame shape by metal of timber, aluminium etc. etc.Air cleaner inserts body 12 and forms block filter material for filter 13 is converted into pleated.
Then, the structure for air cleaner insertion body 12 is described in more details.As shown in Figure 2, the folding line S that filter 13 extends along the width at filter 13 is converted into pleated (zigzag) with fixing fold height.Air cleaner inserts body 12 as shown in Figure 3, is converted into pleated by filter 13, forms the overlapping structure of a plurality of plane folding wall 14.And, in the following description, folding wall 14 overlapping directions are decided to be directions X.In addition, as shown in Figure 3, insert in the body 12 at air cleaner, air passes through to back side 13B side from the surperficial 13A of filter 13.That is to say, direction of ventilation is to downside from upside in Fig. 3.
Filter 13 filters airborne particles floating, inserts body 12 as long as can be configured as air cleaner, and any filtering material can.For example, as filter 13, can use the nonwoven of the filter paper that is made of glass fibre or TPO, polyesters, so long as can satisfy the filter of strainability, there is no particular limitation.
Be provided with the a plurality of the 1st and the 2nd protuberance 21,22 that processes shape by embossing at filter 13.Filter 13 is for example sent into along its length and is established on the outer peripheral face between irregular two rollers, carries out embossing processing between these two rollers.As shown in Figure 2, the 1st and the 2nd protuberance 21, the 22 one side sides from filter 13 (surperficial 13A or back side 13B side) depression, and protrude from another side side (back side 13B or surperficial 13A side).
The 1st protuberance 21 and the 2nd protuberance 22 are rolled on wall 14 along doubling direction (width of filter 13) alternative arrangement at each.The 1st interval of protuberance 21 on doubling direction is preferably 25-75mm, is more preferably about 50mm.The 2nd interval of protuberance 22 on doubling direction is preferably 25-75mm too, more preferably about 50mm.
Each is rolled over the 1st and the 2nd protuberance 21,22 that arranges on the wall 14 and is configured in same position with the 1st and the 2nd protuberance 21,22 that other roll over setting on walls 14 at doubling direction respectively.That is to say, in filter 13, as shown in Figure 2, the 1st protuberance 21 and the 2nd protuberance 22 that are arranged in row at the length direction of filter 13 are alternately arranged at doubling direction.
The 1st protuberance 21 alternately to protrude from the mode of surperficial 13A side and back side 13B side, is arranged a plurality of at doubling direction on each folding wall 14.Be arranged on (that is, arranging at the length direction of filter 13) a plurality of the 1st protuberances 21 of same position at doubling direction, protrude from the same face side (surperficial 13A side or back side 13B side) of filter 13.Therefore, a plurality of the 1st protuberances 21 that are arranged on same position at doubling direction as shown in Figure 3, and are when being converted into pleated, alternately outstanding at a direction and its rightabout along directions X.
By such structure, the 1st protuberance 21 is on a doubling wall 14,14 of adjacency, and outstanding in mode close to each other, its front end face 21A, 21A dock each other.Front end face 21A, the 21A that connects is fixing by the bonding agent (not shown) of smearing between them, thus, keeps between the folding wall 14,14 of adjacency separating.And the 1st protuberance 21 that protrudes from surperficial 13A side makes between folding wall 14,14 surperficial 13A, the 13A and keeps separating, and the 1st protuberance 21 that protrudes from back side 13B side makes between folding wall 14,14 back side 13B, the 13B and keeps separating.
Be configured in (that is, arranging at filter 13 length directions) a plurality of the 2nd protuberances 22 of same position at doubling direction, along the length direction of filter 13, alternately protrude from surperficial 13A side, back side 13B side.Therefore, be configured in the 2nd protuberance 22 of same position at doubling direction, outstanding in the same direction along directions X when being converted into pleated, insert in the body 12 at air cleaner, not mutually docking.
The 2nd protuberance 22 and the 1st protuberance 21 are same, on each folding wall 14, alternately to protrude from the mode of surperficial 13A side and back side 13B side, arrange a plurality of at doubling direction.Therefore, as shown in Figure 3, insert in the body 12 at air cleaner, at the 2nd protuberance 22 of giving prominence to along a direction of directions X with at the 2nd outstanding protuberance 22 of its rightabout, alternately arrange at doubling direction.
The the 1st and the 2nd protuberance 21,22 has the vertically extending shape with respect to folding line S at each folding wall 14.That is to say, protuberance 21,22 length directions at filter 13 extend, and extend slightly obliquely with respect to direction of ventilation in air cleaner insertion body 12.
The 1st protuberance 21 is connected in the 1st protuberance 21 of adjacency at folding line S place, arrange continuously a plurality of on the length direction of filter 13.That is to say, the length of the 1st protuberance 21 is identical with the width (that is, fold height) of folding wall 14.On the other hand, the 2nd protuberance 22 unshapeds are not connected at folding line S place with the 2nd protuberance 22 of adjacency near folding line S.That is to say, the 2nd protuberance 22 is arranged a plurality of on the length direction of filter 13 discontinuously, and the length of the 2nd protuberance 22 is the 1/2-2/3 of fold height.
The 1st protuberance 21 increases along its length direction projecting height.Here, the 1st protuberance 21 that protrudes from surperficial 13A side reduces gradually along the direction of ventilation height, simultaneously, protrudes from the 1st protuberance 21 of back side 13B side, increases gradually along the direction of ventilation height.Therefore, the distance between the folding wall 14 of adjacency, 14 surperficial 13A, the 13A shortens gradually along direction of ventilation, and the distance between back side 13B, the 13B is elongated gradually along direction of ventilation.
The 1st protuberance 21 is shown in Fig. 4,5, and the shape of its cross section is trapezoidal shape, and from the cardinal extremity forward end, its width diminishes gradually, and simultaneously, its front end face 21A forms the plane.And, the width of the 1st protuberance 21 cardinal extremities, roughly fixing on the length direction of protuberance 21.
On the other hand, the 2nd protuberance 22 is shown in Fig. 4-6, and the shape of its cross section and longitudinal section is trapezoidal shape, and from the cardinal extremity forward end, its width and length diminish gradually, and simultaneously, front end face 22A forms the plane parallel with rolling over wall 14.And, the width of the 2nd protuberance 22 (for example, the width of front end and cardinal extremity), roughly fixing on the length direction of protuberance 22.The width of the cardinal extremity of protuberance 22 is preferably 5-15mm, more preferably about 10mm.
In addition, the projecting height of the 2nd protuberance 22 is fixing in the direction perpendicular to folding line S.The projecting height of the 2nd protuberance 22 is the height between the height of the height of the highest part of the 1st protuberance 21 and lowermost portion, is preferably about 3-5mm specifically.In the situation that highly not enough 3mm, can not make air cleaner insert the filter area of body 12 enough large, if be higher than 5mm, then add the man-hour filter at embossing and breakage may occur.
Because the projecting height of the 2nd protuberance 22 is fixed, therefore near folding line S, as shown in Figure 5, when watching from the top, its front is configured to exceed folding line S.Here, be configured in a plurality of the 2nd protuberances 22 of same position at doubling direction, as mentioned above, outstanding to equidirectional on directions X, simultaneously, the width of the front of the 2nd protuberance 22 and Length Ratio base end side are little.Therefore, shown in Fig. 5,6, the part of front that exceeds the 2nd protuberance 22 of folding line S is contained in the inside (recess is inner) of base end side of the 2nd protuberance 22 of adjacency, and the 2nd protuberance 22 does not contact each other.And, as shown in Figure 6, in the present embodiment, be configured in a plurality of the 2nd protuberances 22 of same position at doubling direction, end on its length direction is configured in the inside of the other end of another protuberance 22, simultaneously, an end of another protuberance 22 is configured in the inside of the other end, forms the structure that so repeats.
As mentioned above, in the present embodiment, because as the part between the 1st protuberance 21 of separator, processing shape by embossing is the 2nd protuberance 22, therefore can increase the area that air cleaner inserts body 12.Because the 2nd protuberance 22 does not dock, contacts with other protuberance, therefore, by the area that the 2nd protuberance 22 increases, directly becomes the increase of effective filtration area, can effectively increase effective filtration area.And owing to being provided with the segment thickness attenuation of the 2nd protuberance 22, strainability is suitable, therefore also can suppress the pressure loss that air cleaner inserts body 12.
In the present embodiment, the 2nd protuberance 22 that is configured in same position at doubling direction is outstanding in same direction, and simultaneously, the part of each the 2nd protuberance 22 is disposed at the inside of another the 2nd protuberance 22.Therefore, can make the projecting height of each the 2nd protuberance 22 larger, be easy to increase effective filtration area.In addition, in the 2nd protuberance 22, because front end face 22A is the plane, and cross section and longitudinal section be trapezoidal, therefore can effectively increase the filter material area, improves simultaneously the rigidity of respectively rolling over wall 14.In addition, because the width of the 2nd protuberance 22 on its length direction and highly roughly fixing, so wind is easy to pass through along direction of ventilation.
In addition, in the present embodiment,, towards the 2nd ledge 22 of a direction of directions X and the 2nd ledge 22 of direction towards the opposite, at the doubling direction alternative arrangement.Therefore, can further improve the rigidity of folding wall 14, simultaneously, be easy to make wind to insert body 12 by air cleaner equably.

Claims (12)

1. an air cleaner inserts body, and filter is folded into pleated, has block structure, is used for filtered air, and described air cleaner inserts body and is characterised in that,
Described filter forms a plurality of folding walls by folding, and on described folding wall, the 1st protuberance and the 2nd protuberance that process shape by embossing are respectively arranged at doubling direction,
Be arranged at described the 1st protuberance of a pair of described folding wall of adjacency, outstanding in mode close to each other, front end connects toward each other, simultaneously,
Described the 2nd protuberance is outstanding in the mode of mutually not docking.
2. air cleaner according to claim 1 inserts body, it is characterized in that, described the 2nd protuberance is configured in the same position on the doubling direction mutually, and outstanding to same direction.
3. air cleaner according to claim 2 inserts body, it is characterized in that, is arranged at respectively the part of each described the 2nd protuberance of described folding wall, is configured in the inside of described the 2nd protuberance set on the folding wall that is adjacent to this folding wall.
4. air cleaner according to claim 2 inserts body, it is characterized in that, at outstanding described the 2nd protuberance of a direction with at outstanding described the 2nd protuberance of its rightabout, alternately arranges at doubling direction.
5. air cleaner according to claim 1 inserts body, it is characterized in that, described the 2nd protuberance is outstanding in mutually non-touching mode.
6. air cleaner according to claim 1 inserts body, it is characterized in that, described the 2nd protuberance has with respect to the vertically extending shape of folding line at each folding wall.
7. air cleaner according to claim 6 inserts body, it is characterized in that, the shape of cross section of described the 2nd protuberance and at least one of vertical sectional shape are trapezoidal.
8. air cleaner according to claim 7 inserts body, it is characterized in that, the shape of cross section of described the 2nd protuberance and vertical sectional shape all are trapezoidal.
9. air cleaner according to claim 6 inserts body, it is characterized in that, the projecting height of described the 2nd protuberance is roughly fixing along its length direction.
10. air cleaner according to claim 1 inserts body, it is characterized in that, the front end face of described the 2nd protuberance is the plane that is parallel to described folding wall.
11. air cleaner according to claim 1 inserts body, it is characterized in that, described the 1st protuberance vertically extends with respect to folding line on each folding wall, and projecting height increases along its length direction.
12. air cleaner according to claim 1 inserts body, it is characterized in that, the described the 1st and the 2nd protuberance is alternately arranged at doubling direction.
CN201180032699.4A 2010-07-02 2011-06-20 Air filter insert Active CN102958582B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010-151874 2010-07-02
JP2010151874A JP5602521B2 (en) 2010-07-02 2010-07-02 Air filter insert
PCT/JP2011/064008 WO2012002187A1 (en) 2010-07-02 2011-06-20 Air filter insert

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Publication Number Publication Date
CN102958582A true CN102958582A (en) 2013-03-06
CN102958582B CN102958582B (en) 2014-12-17

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CN201180032699.4A Active CN102958582B (en) 2010-07-02 2011-06-20 Air filter insert

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JP (1) JP5602521B2 (en)
KR (1) KR101803855B1 (en)
CN (1) CN102958582B (en)
MY (1) MY157537A (en)
SG (1) SG186482A1 (en)
TW (1) TWI520767B (en)
WO (1) WO2012002187A1 (en)

Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN105263383A (en) * 2013-05-17 2016-01-20 喜利得股份公司 Dust-suction apparatus for a hand-held power tool
CN106488794A (en) * 2014-05-22 2017-03-08 酷思滤清系统有限公司 Form the filter medium for maintaining the flow channel by bag type filter
CN110448973A (en) * 2019-08-07 2019-11-15 九江七所精密机电科技有限公司 A kind of taper cartridge type air filtering core and its manufacture craft
CN111085019A (en) * 2018-10-24 2020-05-01 帕尔公司 Support and drainage material, filter and method of use
CN112805078A (en) * 2018-09-28 2021-05-14 大金工业株式会社 Air filter medium, filter pack, air filter unit, and method for manufacturing air filter unit

Families Citing this family (2)

* Cited by examiner, † Cited by third party
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JP2014064995A (en) * 2012-09-26 2014-04-17 Japan Vilene Co Ltd Filter element
JP2014113532A (en) * 2012-12-07 2014-06-26 Nitto Denko Corp Filter medium and method for producing filter medium

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JP2009011887A (en) * 2007-06-29 2009-01-22 Nippon Muki Co Ltd Pleated air filter pack and air filter using the same

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105263383A (en) * 2013-05-17 2016-01-20 喜利得股份公司 Dust-suction apparatus for a hand-held power tool
US9656361B2 (en) 2013-05-17 2017-05-23 Hilti Aktiengesellschaft Dust removal system for a handheld power tool
CN105263383B (en) * 2013-05-17 2018-03-13 喜利得股份公司 Dust exhaust apparatus for hand held power machine
CN106488794A (en) * 2014-05-22 2017-03-08 酷思滤清系统有限公司 Form the filter medium for maintaining the flow channel by bag type filter
CN106488794B (en) * 2014-05-22 2019-07-19 酷思滤清系统有限公司 Form the filter medium for maintaining the flow channel by bag type filter
CN112805078A (en) * 2018-09-28 2021-05-14 大金工业株式会社 Air filter medium, filter pack, air filter unit, and method for manufacturing air filter unit
CN111085019A (en) * 2018-10-24 2020-05-01 帕尔公司 Support and drainage material, filter and method of use
CN111085019B (en) * 2018-10-24 2021-11-19 帕尔公司 Support and drainage material, filter and method of use
CN110448973A (en) * 2019-08-07 2019-11-15 九江七所精密机电科技有限公司 A kind of taper cartridge type air filtering core and its manufacture craft
CN110448973B (en) * 2019-08-07 2021-09-17 九江七所精密机电科技有限公司 Conical cylinder type air filter element and manufacturing process thereof

Also Published As

Publication number Publication date
JP5602521B2 (en) 2014-10-08
KR20130124173A (en) 2013-11-13
TWI520767B (en) 2016-02-11
JP2012011345A (en) 2012-01-19
SG186482A1 (en) 2013-02-28
TW201206540A (en) 2012-02-16
KR101803855B1 (en) 2017-12-04
CN102958582B (en) 2014-12-17
WO2012002187A1 (en) 2012-01-05
MY157537A (en) 2016-06-15

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