CN102946067A - Intelligent tower climbing device and intelligent tower climbing facility employing same - Google Patents
Intelligent tower climbing device and intelligent tower climbing facility employing same Download PDFInfo
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- CN102946067A CN102946067A CN2012104336991A CN201210433699A CN102946067A CN 102946067 A CN102946067 A CN 102946067A CN 2012104336991 A CN2012104336991 A CN 2012104336991A CN 201210433699 A CN201210433699 A CN 201210433699A CN 102946067 A CN102946067 A CN 102946067A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 229910052742 iron Inorganic materials 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 239000012212 insulator Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 10
- 238000010276 construction Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
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Abstract
The invention discloses an intelligent tower climbing device and an intelligent tower climbing facility employing the same. The tower climbing device comprises a device body, as well as a storage battery, a driving unit, a body fixing part and a video unit which are fixed on the device body through bolts, wherein the storage battery provides a power source for the driving unit which drives the tower climbing device to run on a guide rail under the guidance of the body fixing part; and the video unit is used for real-timely acquiring the use state data of equipment on a transmission line iron tower, and then sending to ground receiving equipment which controls the tower climbing device according to the use state data. The embodiment of the invention is the intelligent tower climbing facility which can replace manpower to perform tower climbing and inspection, so as to reduce the risks of tower climbing operation of technical personnel. Moreover, the intelligent tower climbing device has the advantages of compact structure, light weight and convenience in assembly and carrying.
Description
Technical Field
The invention relates to the field of electric power overhaul of a transmission tower in an electric power system, in particular to intelligent tower climbing equipment for unmanned inspection of electric power overhaul and intelligent tower climbing equipment with the intelligent tower climbing equipment.
Background
With the development of the power industry, the voltage grade of a power transmission line is higher and higher, and the height of a power transmission iron tower is also higher and higher, so that a plurality of new problems are brought to the tower climbing maintenance work of the power transmission line. In order to solve the problems caused by high-tower climbing operation and improve tower climbing maintenance operation means and operation environment, in recent years, manned lifting equipment is tried to be installed and used on some power transmission towers, and the construction towers are mainly structurally and functionally divided into three types, namely pit elevators, construction elevators and iron tower climbing machines.
However, the existing tower climbing equipment needs technicians to climb the tower for operation, and if severe weather or emergency occurs, such as sudden illness of the technicians, the transmission towers cannot be normally detected.
Disclosure of Invention
The invention aims to overcome the defect that equipment such as a pit elevator, a construction elevator, an iron tower climbing machine and the like in the prior art needs technicians to climb a tower for operation, and provides intelligent tower climbing equipment for replacing the technicians to climb the tower for inspection operation.
In order to achieve the purpose, the embodiment of the invention discloses intelligent tower climbing equipment which comprises an equipment body, a storage battery, a driving unit, an equipment body fixing piece and a video unit, wherein the storage battery is arranged in the equipment body; the storage battery, the driving unit, the machine body fixing piece and the video unit are fixed on the equipment machine body through bolts; the storage battery provides a power source for the driving unit, the driving unit drives the tower climbing equipment to run on a guide rail on the power transmission iron tower, and the machine body fixing piece is used for guiding the tower climbing equipment to run along the guide rail; the video unit is used for collecting the use state data of equipment on the power transmission line iron tower in real time and transmitting the use state data to receiving equipment on the ground in real time, and the receiving equipment controls the tower climbing equipment according to the use state data.
Preferably, the tower climbing equipment further comprises a handle arranged on one side surface of the equipment body and used for facilitating the use of an operator during transportation or installation of the tower climbing equipment.
Preferably, the driving unit comprises a driving gear, a gear end cover, a sleeve, a connecting flange, a speed reducer and a motor; the sleeve is connected with the speed reducer through a flat key, a key groove in the sleeve is connected with the driving gear, and the driving gear is fixed on the sleeve through a bolt; the motor is connected with the speed reducer through a bolt; and the driving unit is tightly connected with the equipment body through the connecting flange by using bolts.
Preferably, the machine body fixing pieces comprise an upper end fixing piece and a lower end fixing piece, the upper end fixing pieces are symmetrically distributed in one group and are respectively arranged on two sides of the upper end part of the machine body, and the lower end fixing pieces are also symmetrically distributed in one group and are respectively arranged on two sides of the lower end part of the machine body; the upper end fixing piece comprises an upper end guide wheel supporting piece and an upper end rear guide wheel; the lower end fixing piece comprises a lower end guide wheel supporting piece, a lower end front guide wheel and a lower end rear guide wheel; the upper end rear guide wheel is fixed on the corresponding upper end guide wheel support frame, and the lower end front guide wheel and the lower end rear guide wheel are fixed on the corresponding lower end guide wheel support frame.
Preferably, the video unit is a camera, and can rotate 360 °, and the collected data of the use state of the device on the power transmission line tower includes: the device comprises power transmission line iron tower body image data, insulator string image data, iron tower hardware fitting image data, lead image data and ground wire image data.
In order to achieve the above object, an embodiment of the present invention further provides an intelligent tower climbing device, including a guide rail and an intelligent tower climbing device, where the guide rail is fixed on the transmission line iron tower and provides a running track for the intelligent tower climbing device; the guide rail is composed of a plurality of support frames and a plurality of standard sections which are spliced with each other; the support frame comprises two support pipes which are arranged on the same structural plane and are parallel to each other and connecting angle steel for connecting the two support pipes; the butt joints among the plurality of support frames are connected through flanges; the standard knot is arranged on an outer side surface of the support frame and is connected with the support frame through a U-shaped ring.
Preferably, the standard joint comprises a guide frame and a rack, the guide frame corresponds to the support frame and comprises two guide circular pipes which are arranged on the same structural surface and are parallel to each other, and the two guide circular pipes are connected through angle steel; the rack comprises pin teeth, a clamping plate, a rivet and a rack fixing piece; the pin teeth are riveted in through holes reserved on the clamping plates, and the rack fixing piece is riveted and connected with the clamping plates through the rivets; the guide frame is connected with the rack through a through hole in the rack fixing piece by using a bolt.
Preferably, the guide circular tube is a seamless steel tube, and the inner diameters of two ends of each seamless steel tube are different; when the two standard sections are connected, the end with the smaller inner diameter of the guide circular tube of one standard section can be sleeved into the end with the larger inner diameter of the guide circular tube of the other standard section, so that seamless connection is realized.
The intelligent tower climbing equipment provided by the embodiment of the invention can replace manpower to climb the tower for inspection, reduces the risk of the technical personnel in tower climbing operation, and has the advantages of compact structure, light weight and convenience in assembly and transportation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an intelligent tower climbing device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a driving unit in the intelligent tower climbing device according to the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a machine body fixing member in the intelligent tower climbing device according to the embodiment of the present invention;
fig. 4 is a schematic structural diagram of the intelligent tower climbing equipment according to the embodiment of the invention;
fig. 5 is a schematic structural diagram of a guide rail in the intelligent tower climbing equipment according to the embodiment of the invention;
FIG. 6 is a schematic view of a standard section of a guide rail according to an embodiment of the present invention;
FIG. 7 is an enlarged partial view of the rack of the standard knot in an embodiment of the present invention;
fig. 8 is a schematic structural view of the guide rail and the tower climbing apparatus according to the embodiment of the present invention after being installed and combined.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic structural diagram of an intelligent tower climbing device according to an embodiment of the present invention. As shown in the drawing, the intelligent tower climbing device in the present embodiment includes a device body 11, a storage battery 12, a driving unit 13, a body fixing member 14, and a video unit 15. The equipment body 11 is a main frame structure of the equipment, has a certain strength, and is a stressed component of other components. The storage battery 12, the driving unit 13, the machine body fixing piece 14 and the video unit 15 are fixed on the equipment machine body 11 through bolts; the storage battery 12 provides a power source for the driving unit 13, the driving unit 13 drives the tower climbing equipment to run on a guide rail on the power transmission iron tower, and the machine body fixing piece is used for guiding the tower climbing equipment to run along the guide rail.
The video unit 15 is used for collecting the use state data of equipment on the power transmission line iron tower in real time and transmitting the use state data to receiving equipment on the ground in real time, and the receiving equipment controls the tower climbing equipment according to the use state data. In this embodiment, the video unit 15 is a camera, and the collected data of the use state of the device on the power transmission line iron tower includes: the device comprises power transmission line iron tower body image data, insulator string image data, iron tower hardware fitting image data, lead image data and ground wire image data.
In this embodiment, the tower climbing device further includes a handle 16 disposed on one side of the device body 11, for facilitating the use of the operator when transporting or installing the tower climbing device.
Fig. 2 is a schematic structural diagram of a driving unit in the intelligent tower climbing device according to the embodiment of the present invention. As shown, the driving unit 13 includes a driving gear 131, a gear cover 132, a sleeve 133, a connecting flange 134, a reducer 135, and a motor 136; wherein, the sleeve 133 is connected with the reducer 135 through a flat key, a key slot on the sleeve 133 is connected with the driving gear 131, and the driving gear 131 is fixed on the sleeve 133 through a bolt; the motor 136 is connected with the reducer 135 through a bolt; the driving unit 13 is fastened to the apparatus body 11 by the connecting flange 134 using bolts.
Fig. 3 is a schematic structural diagram of a machine body fixing member in the intelligent tower climbing device according to the embodiment of the present invention. As shown in the figure, the body fixing member 14 includes an upper end fixing member 141 and a lower end fixing member 142, the upper end fixing member 141 is a group of symmetrically distributed members and is respectively disposed on two sides of an upper end portion of the apparatus body 11, and the lower end fixing member 142 is a group of symmetrically distributed members and is respectively disposed on two sides of a lower end portion of the apparatus body 11. The upper end fixing member 141 includes an upper end guide wheel support (not shown in the drawings, which means a steel frame structure connecting the guide wheel and the equipment body) and an upper end rear guide wheel 1411; the lower end fixing member 142 includes a lower end guide wheel support (not numbered in the drawings, which means a steel frame structure connecting the guide wheel and the equipment body), a lower end front guide wheel 1422, and a lower end rear guide wheel 1421; the upper end rear guide wheel 1411 is fixed on the corresponding upper end guide wheel support frame, and the lower end front guide wheel 1422 and the lower end rear guide wheel 1421 are fixed on the corresponding lower end guide wheel support frame.
Fig. 4 is a schematic structural diagram of the intelligent tower climbing equipment according to the embodiment of the invention. As shown in the figure, the intelligent tower climbing equipment of the embodiment comprises intelligent tower climbing equipment 1 and a guide rail 2, wherein the guide rail 2 is fixed on the power transmission line iron tower and provides a running track for the intelligent tower climbing equipment 1; wherein, the intelligent tower climbing device 1 is shown in the embodiment of fig. 1-3. Fig. 5 is a schematic structural diagram of a guide rail in the intelligent tower climbing equipment according to the embodiment of the present invention, where the guide rail 2 is composed of a plurality of support frames 21 and a plurality of standard knots 22 spliced with each other; the support frame 21 comprises two support pipes which are arranged on the same structural plane and are parallel to each other and a connecting angle steel for connecting the two support pipes; the butt joints among the plurality of support frames are connected through a flange 23; the standard knot 22 is arranged on one outer side surface of the support frame 21 and is connected with the support frame 21 through a U-shaped ring 24.
Fig. 6 is a schematic structural view of a standard section of a guide rail according to an embodiment of the present invention. As shown in the figure, the standard joint includes a guide frame 25 and a rack 26, the guide frame 25 corresponds to the support frame 21, and includes two guide circular tubes 251, 252 arranged on the same structural plane and parallel to each other, and the two guide circular tubes 251, 252 are connected by an angle steel.
In the embodiment of the present invention, the standard knot 22 mainly plays a role of operation, and the supporting frame 21 mainly plays a role of stress. The length of the support tube 1 of the support frame 21 is generally not more than 9m and is an integral multiple of the length of the guide circular tube of the standard knot 22.
Fig. 7 is a partially enlarged view of a rack in the standard knot in the embodiment of the present invention. As shown, the rack 26 includes a pin tooth 261, a clamping plate 262, a rivet 263, and a rack fixing member 264; the pin tooth 261 is riveted in a through hole reserved on the clamping plate 262, and the rack fixing piece 264 and the clamping plate 262 are riveted through the rivet 263; the guide frame 25 and the rack 26 are connected by bolts through the through holes 265 of the rack fixing member 264.
In the embodiment of the present invention, as shown in fig. 5, the guide circular tube of the guide frame is a seamless steel tube, and the inner diameters of both ends of each seamless steel tube are different; when the two standard sections are connected, the end with the smaller inner diameter of the guide circular tube of one standard section can be sleeved into the end with the larger inner diameter of the guide circular tube of the other standard section, so that seamless connection is realized.
Fig. 8 is a schematic structural view of the guide rail and the tower climbing apparatus according to the embodiment of the present invention after being installed and combined. And with reference to fig. 1-7, the intelligent tower-climbing device 1 is connected to the guide rail 2 via two sets of 4 rear guide wheels 1411, 1421 (not shown in the figures symmetrically distributed with the rear guide wheels 1411, 1421, respectively) and one set of 2 front guide wheels 1422. When the intelligent tower climbing equipment 1 is installed on the guide rail 2, the rear guide wheels 1411 and 1421 need to be detached at first, the driving gear 131 is meshed with the pin teeth 261, the front guide wheel 1422 is attached to the circular guide pipes 251 and 252 in the standard section of the guide rail, finally the rear guide wheels 1411 and 1421 are installed, the rear guide wheels 1411 and 1421 are attached to the circular guide pipes 251 and 252, and the intelligent tower climbing equipment 1 is installed on the guide rail 2.
When the intelligent tower climbing equipment 1 is lifted on the guide rail 2, the storage battery 12 provides power for the equipment, the driving unit 15 is electrified to rotate to drive the driving gear 131, the driving gear 131 is meshed with the pin teeth 261 to perform transmission, and the rear guide wheels 1411 and 1421 and the front guide wheel 1422 roll on the guide circular tubes 251 and 252, so that the intelligent tower climbing equipment 1 is not separated from the guide rail 2 in the transmission process.
Ground operating personnel can use the computer to control intelligence equipment 1 of climbing the tower, and through video unit 15 from taking, intelligence equipment 1 of climbing the tower can carry out the video observation to the user state of facilities such as iron tower body, insulator chain, iron tower gold utensil, wire, ground wire to the receiving terminal on data transfer ground. The operator can wirelessly control the starting, ascending, descending and stopping of the equipment, and simultaneously the control video unit 15 can rotate by 360 degrees, so that data signals at different positions are collected.
The intelligent tower climbing equipment provided by the embodiment of the invention can replace manpower to climb the tower for inspection, reduces the risk of the technical personnel in tower climbing operation, and has the advantages of compact structure, light weight and convenience in assembly and transportation.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. An intelligent tower climbing device is characterized by comprising a device body, a storage battery, a driving unit, a device body fixing piece and a video unit;
the storage battery, the driving unit, the machine body fixing piece and the video unit are fixed on the equipment machine body through bolts; the storage battery provides a power source for the driving unit, the driving unit drives the tower climbing equipment to run on a guide rail on the power transmission iron tower, and the machine body fixing piece is used for guiding the tower climbing equipment to run along the guide rail;
the video unit is used for collecting the use state data of equipment on the power transmission line iron tower in real time and transmitting the use state data to receiving equipment on the ground in real time, and the receiving equipment controls the tower climbing equipment according to the use state data.
2. The intelligent tower climbing device according to claim 1, further comprising a handle disposed on one side of the device body for facilitating use of a worker when transporting or installing the tower climbing device.
3. The intelligent tower climbing apparatus according to claim 1, wherein the driving unit comprises a driving gear, a gear end cover, a sleeve, a connecting flange, a speed reducer and a motor; wherein,
the sleeve is connected with the speed reducer through a flat key, a key slot on the sleeve is connected with the driving gear, and the driving gear is fixed on the sleeve through a bolt; the motor is connected with the speed reducer through a bolt;
and the driving unit is tightly connected with the equipment body through the connecting flange by using bolts.
4. The intelligent tower climbing equipment according to claim 1, wherein the machine body fixing pieces comprise an upper end fixing piece and a lower end fixing piece, the upper end fixing pieces are symmetrically distributed and are respectively arranged on two sides of the upper end part of the machine body, and the lower end fixing pieces are symmetrically distributed and are respectively arranged on two sides of the lower end part of the machine body;
the upper end fixing piece comprises an upper end guide wheel supporting piece and an upper end rear guide wheel; the lower end fixing piece comprises a lower end guide wheel supporting piece, a lower end front guide wheel and a lower end rear guide wheel; the upper end rear guide wheel is fixed on the corresponding upper end guide wheel support frame, and the lower end front guide wheel and the lower end rear guide wheel are fixed on the corresponding lower end guide wheel support frame.
5. The intelligent tower climbing device according to claim 1, wherein the video unit is a camera which can rotate 360 degrees, and the collected using state data of the device on the power transmission line tower comprises: the device comprises power transmission line iron tower body image data, insulator string image data, iron tower hardware fitting image data, lead image data and ground wire image data.
6. An intelligent tower climbing device, which is characterized by comprising a guide rail and the intelligent tower climbing device according to claims 1 to 5, wherein the guide rail is fixed on the transmission line iron tower and provides a running track for the intelligent tower climbing device; wherein,
the guide rail consists of a plurality of support frames and a plurality of standard sections which are spliced with each other; the support frame comprises two support pipes which are arranged on the same structural plane and are parallel to each other and connecting angle steel for connecting the two support pipes; the butt joints among the plurality of support frames are connected through flanges;
the standard knot is arranged on an outer side surface of the support frame and is connected with the support frame through a U-shaped ring.
7. The intelligent tower climbing equipment according to claim 6, wherein the standard knot comprises a guide frame and a rack, the guide frame corresponds to the support frame and comprises two guide circular pipes which are arranged on the same structural plane and are parallel to each other, and the two guide circular pipes are connected through angle steel;
the rack comprises pin teeth, a clamping plate, a rivet and a rack fixing piece; the pin teeth are riveted in through holes reserved on the clamping plates, and the rack fixing piece is riveted and connected with the clamping plates through the rivets;
the guide frame is connected with the rack through a through hole in the rack fixing piece by using a bolt.
8. The intelligent tower climbing equipment according to claim 7, wherein the guide round pipes are seamless steel pipes, and the inner diameters of two ends of each seamless steel pipe are different;
when the two standard sections are connected, the end with the smaller inner diameter of the guide circular tube of one standard section can be sleeved into the end with the larger inner diameter of the guide circular tube of the other standard section, so that seamless connection is realized.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210433699.1A CN102946067B (en) | 2012-11-02 | 2012-11-02 | The intelligence that a kind of intelligence is stepped on tower and had it steps on tower equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210433699.1A CN102946067B (en) | 2012-11-02 | 2012-11-02 | The intelligence that a kind of intelligence is stepped on tower and had it steps on tower equipment |
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| CN102946067A true CN102946067A (en) | 2013-02-27 |
| CN102946067B CN102946067B (en) | 2016-03-30 |
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| CN104724644A (en) * | 2015-03-30 | 2015-06-24 | 国家电网公司 | Mechanical climbing device for electric tower or pole |
| CN107720490A (en) * | 2017-10-27 | 2018-02-23 | 北京国网富达科技发展有限责任公司 | The portable material transportation machine of electric power line pole tower maintenance |
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| CN109568903A (en) * | 2019-01-24 | 2019-04-05 | 北京国网富达科技发展有限责任公司 | A kind of iron tower of power transmission line helps the system of climbing |
| CN109568900A (en) * | 2019-01-24 | 2019-04-05 | 北京国网富达科技发展有限责任公司 | A kind of iron tower of power transmission line climbing assistant |
| CN109568901A (en) * | 2019-01-24 | 2019-04-05 | 北京国网富达科技发展有限责任公司 | A kind of iron tower of power transmission line climb-aiding device |
| CN110350444A (en) * | 2019-07-22 | 2019-10-18 | 衢州枫婉智能设备科技有限公司 | A kind of drone version maintenance circuit robot of alternative electrician |
| CN110768159A (en) * | 2019-11-12 | 2020-02-07 | 国家电网有限公司 | Auxiliary inspection robot and method for extra-high voltage transmission line inspection |
| CN110901783A (en) * | 2019-11-14 | 2020-03-24 | 广西电网有限责任公司电力科学研究院 | Insulator chain running gear |
| CN110994455A (en) * | 2019-12-19 | 2020-04-10 | 国家电网有限公司 | Inspection and maintenance robot for ultra-high voltage transmission line and operation method |
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| CN110768159A (en) * | 2019-11-12 | 2020-02-07 | 国家电网有限公司 | Auxiliary inspection robot and method for extra-high voltage transmission line inspection |
| CN110901783B (en) * | 2019-11-14 | 2022-03-15 | 广西电网有限责任公司电力科学研究院 | Insulator chain running gear |
| CN110901783A (en) * | 2019-11-14 | 2020-03-24 | 广西电网有限责任公司电力科学研究院 | Insulator chain running gear |
| CN110994455A (en) * | 2019-12-19 | 2020-04-10 | 国家电网有限公司 | Inspection and maintenance robot for ultra-high voltage transmission line and operation method |
| CN111917050A (en) * | 2020-06-09 | 2020-11-10 | 国网山东省电力公司东营供电公司 | Mobile auxiliary device |
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| CN102946067B (en) | 2016-03-30 |
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