CN102944509B - A kind of tailings paste of testing stores up the body assay device by rain erosion - Google Patents
A kind of tailings paste of testing stores up the body assay device by rain erosion Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract 19
- 238000003556 assay Methods 0.000 title claims abstract 9
- 230000003628 erosive effect Effects 0.000 title claims abstract 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract 19
- 210000005056 cell body Anatomy 0.000 claims abstract 9
- 238000005138 cryopreservation Methods 0.000 claims abstract 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract 5
- 238000009434 installation Methods 0.000 claims abstract 5
- 239000007788 liquid Substances 0.000 claims abstract 5
- 239000013521 mastic Substances 0.000 claims abstract 5
- 239000010959 steel Substances 0.000 claims abstract 5
- 238000005259 measurement Methods 0.000 claims abstract 4
- 238000013500 data storage Methods 0.000 claims abstract 3
- 239000000523 sample Substances 0.000 claims abstract 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 239000002002 slurry Substances 0.000 claims 2
- 230000001276 controlling effect Effects 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000013480 data collection Methods 0.000 abstract 1
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract 1
- 238000011835 investigation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
- 239000011707 mineral Substances 0.000 abstract 1
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Abstract
Description
技术领域 technical field
本发明涉及一种测试尾矿膏体堆存体受雨水侵蚀的试验装置,主要用于雨水对尾矿膏体堆存体侵蚀(冲刷)特性试验研究,属于地表尾矿膏体堆存及矿业工程领域。 The invention relates to a test device for testing the erosion of tailings paste stockpiles by rainwater, which is mainly used for the test and research of the erosion (scouring) characteristics of rainwater on tailings paste stockpiles, and belongs to surface tailings paste stockpiles and mining industries. engineering field.
背景技术 Background technique
矿山开采出的矿石经过选矿作业后,剩下的固体废弃物叫尾矿,它一般以矿浆状态排出。尾矿一般直接堆存于地表或用于井下充填。通常尾矿优先考虑井下充填,但井下充填受到多种条件限制,许多矿山无法采用。因此只能在地表修建堆存尾矿的尾矿库。截至目前我国有尾矿库12600多座,堆存各类尾矿约80多亿吨,并以近6亿吨每年的速度增长。如此众多尾矿堆存于地表不仅占用了大量耕地,更为重要的是形成重大安全与环保隐患。美国克拉克大学公害评定小组的研究表明,尾矿库事故的危害在世界93种事故、公害的隐患中,名列第18位。它仅次于核爆炸、神经毒气、核辐射等危害,而比航空失事、火灾等其它60种灾害严重,直接引起百人以上死亡的事故时有发生。如2008年山西襄汾尾矿库溃坝事故造成277人死亡、1995年圭亚那一金矿尾矿库溃坝引起河水污染造成900人死亡。 After the ore mined in the mine is processed, the remaining solid waste is called tailings, which is generally discharged in the state of slurry. Tailings are generally stored directly on the surface or used for underground filling. Usually tailings are given priority to underground filling, but underground filling is restricted by various conditions, and many mines cannot use it. Therefore, tailings ponds for stockpiling tailings can only be built on the surface. Up to now, there are more than 12,600 tailings ponds in my country, and there are more than 8 billion tons of tailings in storage, and the annual growth rate is nearly 600 million tons. The accumulation of so many tailings on the surface not only takes up a lot of arable land, but more importantly, it poses a major safety and environmental hazard. Research by the pollution assessment team of Clark University in the United States shows that the hazards of tailings pond accidents rank 18th among 93 hidden dangers of accidents and public hazards in the world. It is second only to nuclear explosions, nerve gas, nuclear radiation and other hazards, and is more serious than 60 other disasters such as aviation crashes and fires. Accidents that directly cause more than 100 deaths occur from time to time. For example, in 2008, 277 people died in the Xiangfen tailings dam collapse in Shanxi Province, and in 1995, 900 people died in the river pollution caused by the dam collapse of a gold mine tailings dam in Guyana.
按照尾矿排放时重量浓度不同,尾矿地表处置方法可分为传统湿排(原尾矿浆)、膏体堆存、干式堆存三种。传统湿排是将选矿后的尾砂浆直接排入尾矿库,由于大量水的存在导致坝体稳定性、环境污染等诸多问题,90%尾矿库事故都是由此种排放方式引起;20世纪80年代初,有矿山将尾砂浆浓缩和压滤至滤饼的状态,并使用皮带或汽车等方式输送至尾矿库,但由于适用条件有限,设备昂贵等问题,此项技术并未得到推广;与此同时,人们开始重视膏体堆存这一新技术,即将尾矿浓缩至“牙膏”状的浆体,排入尾矿库。膏体不离析、不分层、稳定且具有良好可塑性和流动性的特点,减少了尾矿库溃坝的可能性,对周围居民安全和环境影响都远远小于传统尾矿库使得这项技术,因此受到越来越多矿山的欢迎。 According to the weight concentration of tailings discharge, surface disposal methods of tailings can be divided into three types: traditional wet discharge (original tailings slurry), paste stockpiling, and dry stockpiling. Traditional wet discharge is to directly discharge the tailings slurry after beneficiation into the tailings pond. Due to the existence of a large amount of water, there are many problems such as dam stability and environmental pollution. 90% of the tailings pond accidents are caused by this discharge method;20 In the early 1980s, some mines concentrated and press-filtered the tailings mortar to the state of filter cake, and used belts or cars to transport it to the tailings pond. However, due to limited applicable conditions and expensive equipment, this technology has not been adopted. At the same time, people began to pay attention to the new technology of paste storage, which is to concentrate the tailings into a "toothpaste"-like slurry and discharge it into the tailings pond. The paste does not segregate, does not stratify, is stable and has good plasticity and fluidity, which reduces the possibility of tailings dam failure, and has far less impact on the safety of surrounding residents and the environment than traditional tailings dams make this technology , so it is welcomed by more and more mines.
但是世界上现已投人运行的大规模膏体尾矿堆存的项目并不多,目前根据统计数据,现有的32个膏体尾矿地面堆存工程19个在澳大利亚,占总数的60%。目前,这种堆存方式主要集中在干旱地区、只有加拿大的半湿润地区采取这种堆存形式。在我国也主要应用于北方干旱、半干旱地区,如内蒙乌山铜钼矿。究其原因主要是尾矿膏体堆存后雨水对其侵蚀进而影响其稳定性,因此目前大部分应用于干旱、半干旱地区。然而我国北方、南方气候差异较大,南方年降雨量大,限制了尾矿膏体堆存技术在南方多雨地区的应用。 However, there are not many large-scale paste tailings storage projects that have been put into operation in the world. According to statistics, 19 of the existing 32 paste tailings ground storage projects are in Australia, accounting for 60 of the total. %. At present, this stockpiling method is mainly concentrated in arid areas, and only the semi-humid areas of Canada adopt this stockpiling form. In our country, it is also mainly used in arid and semi-arid areas in the north, such as the Wushan copper-molybdenum mine in Inner Mongolia. The main reason is that after the tailings paste is piled up, the rainwater will erode it and affect its stability. Therefore, most of it is currently used in arid and semi-arid areas. However, the climate difference between northern and southern my country is relatively large, and the annual rainfall in the south is large, which limits the application of tailings paste storage technology in rainy areas in the south.
发明内容 Contents of the invention
为了研究解决在南方多雨地区尾矿膏体堆存体受到雨水侵蚀(冲刷)后引起的一系列工程及环境问题。本发提供了一种结构简单、操作方便,适用于室内使用的测试尾矿膏体堆存体受雨水侵蚀的试验装置。 In order to study and solve a series of engineering and environmental problems caused by rainwater erosion (scouring) of tailings paste stockpiles in rainy areas in the south. The present invention provides a test device with simple structure and convenient operation, which is suitable for indoor use for testing the erosion of tailings paste stockpiles by rainwater.
一种测试尾矿膏体堆存体受雨水侵蚀的试验装置,包括试验支架、供水装置、控制装置、喷洒装置、堆存装置、测量装置、集液装置。喷洒装置设置于试验支架19正上方,堆存装置设置于试验支架19中下部,正好位于喷洒装置正下方。供水装置、控制装置设置于试验支架19侧方。集液装置由集液槽14和集液桶15构成,集液槽14设置于试验支架19侧方,位于堆存装置下方,集液桶15位于集液槽14两端,以便于尾砂浆的收集。测试装置则由测试传感器16和数据存储器11构成,测试传感器16设置于尾矿膏体堆存体17中,数据存储器11设置于试验支架19侧方。 A test device for testing rainwater erosion of a tailings paste stockpile, comprising a test support, a water supply device, a control device, a spray device, a stockpile device, a measuring device, and a liquid collection device. The spraying device is arranged directly above the test support 19, and the storage device is arranged at the middle and lower part of the test support 19, just below the spraying device. The water supply device and the control device are arranged on the side of the test support 19. The liquid collection device is composed of a liquid collection tank 14 and a liquid collection bucket 15. The liquid collection tank 14 is arranged on the side of the test support 19 and is located below the storage device. collect. The test device is composed of a test sensor 16 and a data memory 11 , the test sensor 16 is set in the tailings paste storage body 17 , and the data memory 11 is set on the side of the test support 19 .
进一步的,本发明试验支架19为角钢焊接而成的矩形框架,试验支架与供水装置、控制装置、喷洒装置、堆存装置、集液装置、测量装置配合使用,能够各装置的符合并保持稳定。 Further, the test support 19 of the present invention is a rectangular frame welded by angle steel. The test support is used in conjunction with the water supply device, the control device, the sprinkler device, the storage device, the liquid collection device, and the measuring device, so that each device can meet and maintain a stable .
进一步的,本发明供水装置由供水管7、储水槽1、水泵2构成,水泵2设置于储水槽1内,水泵2将水通过水管7泵送至喷洒装置。 Further, the water supply device of the present invention is composed of a water supply pipe 7, a water storage tank 1, and a water pump 2. The water pump 2 is arranged in the water storage tank 1, and the water pump 2 pumps water to the spraying device through the water pipe 7.
进一步的,本发明控制装置由主控阀门3、自动定时开关5、流量计4、压力表6、次控阀门8构成。主控阀门3一端与水泵2供水管7连接,另一端通过供水管7与流量计4连接。流量计4另一端通过供水管7与自动定时开关5连接。自动定时开关5一端通过水管7与压力表6连接,另一端通过供水管7与流量计4连接。压力表6一端通过水管7与次控阀门8连接,另一端通过水管7与自动定时开关5连接。通过控制装置可以自动调节喷洒时间、测量供水管中压力及流量大小。 Further, the control device of the present invention is composed of a main control valve 3 , an automatic timing switch 5 , a flow meter 4 , a pressure gauge 6 and a secondary control valve 8 . One end of the main control valve 3 is connected to the water supply pipe 7 of the water pump 2 , and the other end is connected to the flow meter 4 through the water supply pipe 7 . The other end of the flow meter 4 is connected with the automatic timing switch 5 through the water supply pipe 7 . One end of the automatic timing switch 5 is connected with the pressure gauge 6 through the water pipe 7 , and the other end is connected with the flow meter 4 through the water supply pipe 7 . One end of the pressure gauge 6 is connected with the secondary control valve 8 through the water pipe 7, and the other end is connected with the automatic timing switch 5 through the water pipe 7. The spraying time can be automatically adjusted, and the pressure and flow in the water supply pipe can be measured through the control device.
进一步的,本发明喷洒装置由进水分管路9、喷头10、分路控制阀门22构成。每一进水分路9设置一排喷头10,分路进水管9与主供水管7之间设置有分路控制阀门22。喷洒装置设置有3~6排喷头10,每排设置有2~5个喷头10,喷头10之间间隔为25~60cm。喷洒量由主供水管流量、不同喷头10型号组合、进水分路9开启数量联合控制,模拟降雨强度。 Furthermore, the spraying device of the present invention is composed of a water inlet pipeline 9 , a spray head 10 , and a branch control valve 22 . Each water inlet channel 9 is provided with a row of nozzles 10 , and a branch control valve 22 is provided between the branch water inlet pipe 9 and the main water supply pipe 7 . The spraying device is provided with 3~6 rows of nozzles 10, each row is provided with 2~5 nozzles 10, and the interval between the nozzles 10 is 25~60cm. The amount of spraying is jointly controlled by the flow rate of the main water supply pipe, the combination of 10 models of different nozzles, and the number of openings of the water inlet channels 9 to simulate the intensity of rainfall.
进一步的,本发明堆存装置由膏体堆存槽18、槽体底部活动轴13、槽体顶部角度调节轴20、限位孔21构成。槽体底部活动轴13与试验支架19连接,槽体顶部角度调节轴20通过与不同的限位孔21连接,使膏体堆存槽18角度能在0~30°之间进行调节。膏体堆存槽18由钢板焊接而成,槽体18内部钢板表面设置有菱形纹路25,槽体18底部侧面钢板上部设置泄水孔24。 Furthermore, the storage device of the present invention is composed of a paste storage tank 18 , a movable shaft 13 at the bottom of the tank body, an angle adjustment shaft 20 at the top of the tank body, and a limiting hole 21 . The movable shaft 13 at the bottom of the tank is connected with the test bracket 19, and the angle adjustment shaft 20 at the top of the tank is connected with different limit holes 21, so that the angle of the paste storage tank 18 can be adjusted between 0° and 30°. The paste storage tank 18 is welded by steel plates. The surface of the steel plate inside the tank body 18 is provided with diamond-shaped lines 25 .
进一步的,本发明集液装置由集液槽14和集液桶15构成,集液槽14由铁皮卷制而成,便于收集雨水侵蚀后的尾矿浆。集液桶15设置于集液槽14出口下方,便于存储经集液槽14流出的尾矿浆。 Furthermore, the liquid collection device of the present invention is composed of a liquid collection tank 14 and a liquid collection bucket 15, and the liquid collection tank 14 is made of rolled iron sheets, which is convenient for collecting tailings slurry after rainwater erosion. The liquid collection barrel 15 is arranged below the outlet of the liquid collection tank 14 to facilitate storage of the tailings slurry flowing out of the liquid collection tank 14 .
进一步的,本发明测量装置由TDR探头16、数据线12、数据存储器11构成。TDR探头16设置于膏体堆存体中17,进行数据采集。采集后数据经数据线12传输至数据存储器11进行存储。 Further, the measuring device of the present invention is composed of a TDR probe 16 , a data line 12 and a data memory 11 . The TDR probe 16 is set in the paste storage body 17 for data collection. The collected data is transmitted to the data memory 11 via the data line 12 for storage.
由于采用了以上技术方案,本发明的尾矿膏体堆存体受雨水侵蚀的试验装置,通过调节膏体堆存槽体角度调节轴20可以改变槽体18角度;使用控制装置和喷洒装置可以调节喷洒强度及喷洒时间;通过集液装置可以收集侵蚀后的尾矿将对其物理、化学特性进行分析;通过测量装置可以动态测试在不同降雨强度、不同降雨时间尾矿膏体堆存体中不同深度水分含量变化情况。 Due to the adoption of the above technical scheme, the tailings paste storage body of the present invention is eroded by rainwater, and the angle of the tank body 18 can be changed by adjusting the angle adjustment shaft 20 of the paste storage tank body; the control device and the spraying device can be used. Adjust the spraying intensity and spraying time; through the liquid collection device, the eroded tailings can be collected to analyze its physical and chemical characteristics; through the measuring device, it can be dynamically tested in tailings paste stockpiles under different rainfall intensities and different rainfall times Changes in moisture content at different depths.
本发明的尾矿膏体堆存体受雨水侵蚀的试验装置,具有结构简单、可调节膏体堆存坡度、可调节喷洒量及时间、有效收集尾矿浆液、自动采集数据。进而实现对尾矿膏体堆存体在降雨条件下其灾害的形成及演变过程进行模型试验研究,为在南方多雨地区尾矿膏体地表堆存工艺参数确定及优化提供依据。 The test device for rainwater erosion of the tailings paste storage body of the present invention has the advantages of simple structure, adjustable paste storage slope, adjustable spraying amount and time, effective collection of tailings slurry, and automatic data collection. Furthermore, the model test research on the formation and evolution process of tailings paste stockpiling under rainfall conditions is realized, which provides a basis for determining and optimizing the process parameters of tailings paste surface stockpiling in rainy areas in the south.
附图说明 Description of drawings
附图1是本发明的结构示意图 Accompanying drawing 1 is a structural representation of the present invention
附图2是本发明的喷洒装置结构示意图 Accompanying drawing 2 is the structural representation of sprinkler device of the present invention
附图3是本发明的试验支架、膏体堆存、测量、集液装置综合结构示意图 Accompanying drawing 3 is test support of the present invention, paste stockpiles, measure, the schematic diagram of comprehensive structure of liquid collection device
附图4是本发明的膏体堆存槽结构示意图 Accompanying drawing 4 is the structural representation of the paste storage tank of the present invention
具体实施方式 detailed description
下面对本发明做进一步描述,但本发明的保护范围并不局限于以下所描述具体实施方式的范围。 The present invention will be further described below, but the protection scope of the present invention is not limited to the scope of the specific embodiments described below.
如图1所示,本发明由试验支架、供水装置、控制装置、喷洒装置、堆存装置、测量装置、集液装置构成。下面结合实例来介绍本发明的具体实施方式。 As shown in Figure 1, the present invention is made of test support, water supply device, control device, spraying device, storage device, measuring device, liquid collection device. The specific implementation manner of the present invention will be introduced below in conjunction with examples.
采用某矿山浮选全粒级尾矿,按照设计配比制作成尾矿膏体,进行雨水对尾矿膏体堆存体侵蚀试验。 A mine was used to flotation full-size tailings, and the tailings paste was made according to the design ratio, and the rainwater erosion test on the tailings paste stock was carried out.
(1)膏体试样堆存:调节膏体堆存槽顶部角度调节轴20,将膏体堆存槽18调节至某一角度后,通过试验支架19上的限位孔21将膏体堆存槽18固定。将提前配置好的尾砂膏体堆存于槽体18中,按照试验要求存放不同时间后进行试验。 (1) Paste sample storage: adjust the angle adjustment shaft 20 at the top of the paste storage tank, and after adjusting the paste storage tank 18 to a certain angle, stack the paste through the limit hole 21 on the test bracket 19. Storage groove 18 is fixed. Store the tailings paste prepared in advance in the tank 18, and store it for different periods of time according to the test requirements before conducting the test.
(2)测试装置安装:将膏体堆存于堆存槽18后,将TDR探头16插入膏体堆存体17,通过导线12将探头与数据存储器11连接。 (2) Test device installation: after the paste is stored in the storage tank 18 , insert the TDR probe 16 into the paste storage body 17 , and connect the probe to the data memory 11 through the wire 12 .
(3)雨水喷洒及调控:提前将水注入储水槽1,测试时启动置于水槽1中的水泵2,通过设定自动定时开关5确定喷洒时间,依次开启主控阀门3,次控阀门8,进水分路控制阀门22。观察流量计4、压力表6读数,通过控制次控阀门8开关大小、进水分路9数目、喷头10开启数目及喷头10类型来控制喷洒量大小,使水滴均匀喷洒至膏体堆存体17表面。 (3) Rainwater spraying and control: inject water into the water storage tank 1 in advance, start the water pump 2 placed in the water tank 1 during the test, determine the spraying time by setting the automatic timing switch 5, and open the main control valve 3 and the secondary control valve 8 in sequence , water inlet control valve 22. Observe the readings of the flow meter 4 and the pressure gauge 6, and control the amount of spraying by controlling the size of the secondary control valve 8 switch, the number of water inlet channels 9, the number of nozzles 10 opened and the type of nozzles 10, so that the water droplets can be evenly sprayed to the paste storage body 17 surfaces.
(4)尾砂侵蚀浆液收集及含水率测试:水经过喷头10均匀喷洒至膏体堆存体17表面,对膏体17表面进行侵蚀(冲刷),在一定坡度条件下,喷洒水一方面沿堆存体17坡面向下流动,另一方面喷洒水不断向堆存体17内部进行渗透。经喷洒水侵蚀后尾矿浆通过膏体堆存槽底部泄水孔24流出,经集液槽14汇集后,集中存储于集液桶中15。雨水向膏体17内部渗透时引起含水率变化,通过TDR探头16对膏体不同深度含水率进行测试,通过数据线12存储于数据存储器11中。 (4) Tailing erosion slurry collection and water content test: water is evenly sprayed to the surface of the paste storage body 17 through the nozzle 10, and the surface of the paste body 17 is eroded (scoured). The slope of the storage body 17 flows downward, and on the other hand, the sprayed water continuously infiltrates into the storage body 17 . After being eroded by spray water, the tailings slurry flows out through the drain hole 24 at the bottom of the paste storage tank, and after being collected in the liquid collection tank 14, it is concentratedly stored in the liquid collection bucket 15. When rainwater penetrates into the paste body 17 , the water content changes. The water content of the paste body at different depths is tested by the TDR probe 16 and stored in the data memory 11 through the data line 12 .
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