CN102944422A - Driving load fatigue representing and testing method for transmission system of automobile - Google Patents
Driving load fatigue representing and testing method for transmission system of automobile Download PDFInfo
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- CN102944422A CN102944422A CN2012105379015A CN201210537901A CN102944422A CN 102944422 A CN102944422 A CN 102944422A CN 2012105379015 A CN2012105379015 A CN 2012105379015A CN 201210537901 A CN201210537901 A CN 201210537901A CN 102944422 A CN102944422 A CN 102944422A
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Abstract
The invention discloses a driving load fatigue representing and testing method for a transmission system of an automobile, comprising the following steps of: (1) acquiring a transmission input torque, a driving wheel axle vibration acceleration and a transmission gear signal on a test field; (2) acquiring expected response signals when the automobile actually runs at all gears; (3) mounting a transmission system and calculating a frequency response function of the system; (4) calculating initial driving signals of a linear vibration exciter and a torque vibration exciter; (5) calculating a driving signal correction corresponding to an error, and recording a final driving signal at the gear; (6) acquiring final driving signals at all the gears; and (7) carrying out a fatigue durability test on the transmission system by respectively taking the final driving signals at all the gears as inputs. The method can be used for well reflecting the load of the transmission system of the automobile in the actual running process and simulating and representing stress and fatigue conditions of the transmission system indoors when the automobile runs actually, so that the fatigue life of the transmission system of the automobile is accurately and efficiently checked indoors.
Description
Technical field
The present invention relates to a kind of car transmissions method for testing performance, relate in particular to a kind of car transmissions tired test method of reproducing of load of travelling.
Background technology
The most car all is preposition forerunner's arrangement form, and its kinematic train mainly is comprised of variator (main reducing gear and differential mechanism and variator are integrated) and length semiaxis, and these component combinations play a part to be the running car transmitting torque together.Car transmissions are subject to the effect of alternate torque and the double action of the dynamic loading that the wheel bob causes in the actual travel process, the destruction of its parts and assembly, the overwhelming majority is because the inefficacy that causes under these two kinds of load actings in conjunction, for indoor car transmissions fatigue reliability performance being verified and is examined, need to simulate and reproduce two kinds of the car transmissions load of mainly travelling, then carry out fatigue life test under the load condition that reproduces, this will improve experimental accuracy and efficient greatly.At present, also there are not car transmissions moment of torsion and wheel bob dynamic loading simultaneously test unit and the method for simulation reconstruction both at home and abroad.
Summary of the invention
For above shortcomings in the prior art, the invention provides a kind of car transmissions tired test method of reproducing of load of travelling.This test method can reflect well that vehicle transmission ties up to the load of real vehicle in travelling, in stressing conditions and the tired situation of lab simulation reproducing car transmissions when real vehicle travels, to automotive transmission fatigue lifetime in the indoor examination of carrying out precise and high efficiency.
In order to solve the problems of the technologies described above, the present invention has adopted following technical scheme:
The car transmissions tired test method of reproducing of load of travelling, adopted in the method a kind of car transmissions tired pilot system of reproducing of load of travelling, this pilot system comprises the first linear vibration exciter, the second linear vibration exciter, the first hold-down support, the second hold-down support, acceleration transducer, reverse vibration generator, torque sensor and computer control system; Described the first linear vibration exciter and the second linear vibration exciter vertically arrange, on the piston rod of the first linear vibration exciter and the second linear vibration exciter, a brace table is set respectively, each brace table is provided with the relative support slide unit of this brace table horizontal slip, described the first hold-down support vertically is fixed on the support slide unit of the first linear vibration exciter top, described the second hold-down support vertically is fixed on the support slide unit of the second linear vibration exciter top, be equipped with acceleration transducer on described the first hold-down support and the second hold-down support, described torque sensor is connected with reverse vibration generator, described the first linear vibration exciter, the second linear vibration exciter and reverse vibration generator are controlled by computer control system, the signal input computer control system that acceleration transducer and torque sensor gather;
The method comprises the steps:
(1), at transmission input shaft the strain-type torque sensor is installed, acceleration transducer is installed on the wheel hub, is gathered the vibration acceleration of gear-box input torque and output terminal at the testing field, and gather simultaneously the Transmission gear signal;
(2), according to gear signal, torque signal and the acceleration signal that gathers carried out cutting, rejects the singular term pre-service, the Expected Response signal when obtaining each gear actual travel, the Expected Response signal when recording this gear actual travel is
, be 1 * 3 matrix;
(3), car transmissions are installed in car transmissions and travel that load is tired to be reproduced on the pilot system, reverse vibration generator is connected with the power input shaft of variator, the moving semiaxis of long pass of variator is fixedly connected with the first hold-down support, the moving semiaxis of the short pass of variator is fixedly connected with the second hold-down support, by computer control system linear vibration exciter and reverse vibration generator is applied white noise signal
, the response signal of collecting acceleration transducer and torque sensor
, calculate the frequency response function of this pilot system by formula (1)
Frequency response function between-acceleration transducer and torque sensor and linear vibration exciter and the reverse vibration generator is 3 * 3 matrixes;
Expected Response signal during (4), with this gear actual travel
Be simulated target, according to the initial driving signal of formula (2) and (3) calculated line vibrator and reverse vibration generator:
(5), with initial drive linear vibration exciter and reverse vibration generator, gather simultaneously the response signal of acceleration transducer and torque sensor
, calculate time domain response and frequency domain response weighted error with formula (4), (5), (6) and (7), use driving signal correction amount corresponding to formula (8) and (9) error of calculation:
(8)
In the formula:
-time domain response error signal;
In the formula
Be attenuation coefficient, initial value gets 0.5 usually, suitably increases or reduces according to the iteration convergence situation, but must satisfy: 0<
≤ 1;
Drive signal to revise
As driving, constantly repeat the process of front in this step and carry out iteration, and with the real-time error of calculation value of formula (10)
, when each sensor response error≤5%, the final signal that drives of record, this finally drives the final driving signal that signal is this gear;
(6), repeating step (4) and step (5), the Expected Response signal during to each gear actual travel of variator carries out simulative iteration, obtains the final driving signal of each gear;
(7), finally drive signal as input take each gear respectively, variator is fixed on corresponding gear, kinematic train is carried out the fatigue durability test.
Compared with prior art, the car transmissions of the present invention tired test method of reproducing of load of travelling has following advantage:
1, uses linear vibration exciter and reverse vibration generator respectively simulated automotive kinematic train output axle shaft wheel bob dynamic loading and automotive transmission actual travel torsion load, reflected that well vehicle transmission ties up to the load of real vehicle in travelling.
2, use the multi parameters control method of time domain error and error of frequency domain weighting, in stressing conditions and the tired situation of lab simulation reproducing car transmissions when real vehicle travels, to automotive transmission fatigue lifetime in the indoor examination of carrying out precise and high efficiency.
Description of drawings
Fig. 1 is the car transmissions tired front views that reproduce pilot system of load that travel;
Fig. 2 is the car transmissions tired vertical views that reproduce pilot system of load that travel.
In the accompanying drawing: 1-mounting foundation; The 2-the first linear vibration exciter; 3-support slide unit; The 4-the first hold-down support; 5-acceleration transducer; Semiaxis is moved in 6-long pass; 7-reverse vibration generator; 8-torque sensor; 9-variator bearing; 10-variator; Semiaxis is moved in 11-short pass; 12-support platform; 13-support platform column; 14-torque sensor; 15-reverse vibration generator pedestal; 16-brace table; The 17-the second linear vibration exciter; The 18-the second hold-down support.
Embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
The car transmissions tired test method of reproducing of load of travelling has adopted a kind of car transmissions tired pilot system of reproducing of load of travelling in the method.As shown in Figure 1, 2, these car transmissions tired pilot system of reproducing of load of travelling comprises mounting foundation 1, variator bearing 9, support platform 12, support platform column 13, torque sensor pedestal 14, reverse vibration generator pedestal 15, the first linear vibration exciter 2, the second linear vibration exciter 17, the first hold-down support 4, the second hold-down support 18, acceleration transducer 5, reverse vibration generator 7, torque sensor 8 and computer control system.The first linear vibration exciter 2 and the second linear vibration exciter 17 vertically are arranged on the mounting foundation 1, are used for the bob of simulating wheel.Support platform 12 is horizontally set on the top of mounting foundation 1 by three support platform columns 13, and support platform 12 is used for supporting reverse vibration generator 7, torque sensor 8 and variator 10.One brace table 16 is set respectively on the piston rod of the first linear vibration exciter 2 and the second linear vibration exciter 3, each brace table 16 is provided with the relative support slide unit 3 of these brace table 16 horizontal slips, the effect of supporting slide unit 3 is to support hold-down support, supporting simultaneously slide unit 3 can slide by along continuous straight runs on brace table 16, the variation of distance during with compensation wheel bob.The first hold-down support 4 vertically is fixed on the support slide unit 3 of the first linear vibration exciter 2 tops, the second hold-down support 18 vertically is fixed on the support slide unit 3 of the second linear vibration exciter 17 tops, is equipped with acceleration transducer 5 on the first hold-down support 4 and the second hold-down support 18.Torque sensor 8 is installed on the support platform 12 by torque sensor pedestal 14, and reverse vibration generator 7 is installed on the support platform 12 by reverse vibration generator pedestal 15, and variator 10 is installed on the support platform 12 by variator bearing 9.Torque sensor 8 is connected with reverse vibration generator 7 and is connected with the power input shaft of variator 10 by reverse vibration generator 7, and reverse vibration generator 7 is used for simulated engine and outputs to dynamically reversing of variator.The first linear vibration exciter 2, the second linear vibration exciter 17 and reverse vibration generator 7 are by computer control system control, and the signal that acceleration transducer 5 and torque sensor 8 gather is inputted computer control system.
The ultimate principle of this pilot system is: the acceleration that at first gathers automotive transmission input torque and wheel hub vertical direction when real vehicle travels, and carry out signal cutting and processing according to gear, then apply respectively white noise signal with linear vibration exciter and reverse vibration generator, gather the output of acceleration transducer and torque sensor, calculate the frequency response function of this pilot system, the analysis of wheel vertical directional acceleration and the torque that gather when travelling according to real vehicle, calculated line vibrator and reverse vibration generator input signal, and constantly carry out iteration, the analysis of wheel vertical directional acceleration and the drive train torque that when acceleration transducer and torque sensor simulate real vehicle and travel, gather, so that the load of travelling of power train is well reproduced in this system, under the real load condition, carry out torture test according to each gear at last.
These car transmissions tired test method of reproducing of load of travelling comprises the steps:
(1), at transmission input shaft the strain-type torque sensor is installed, acceleration transducer is installed on the wheel hub, is gathered the vibration acceleration of gear-box input torque and output terminal at the testing field, and gather simultaneously the Transmission gear signal.
(2), according to gear signal, torque signal and the acceleration signal that gathers carried out cutting, rejects the singular term pre-service, the Expected Response signal when obtaining each gear actual travel, the Expected Response signal when recording this gear actual travel is
, be 1 * 3 matrix.
(3), car transmissions are installed in car transmissions and travel that load is tired to be reproduced on the pilot system, reverse vibration generator is connected with the power input shaft of variator, the moving semiaxis of long pass of variator is fixedly connected with the first hold-down support, the moving semiaxis of the short pass of variator is fixedly connected with the second hold-down support, by computer control system linear vibration exciter and reverse vibration generator is applied white noise signal
, the response signal of collecting acceleration transducer and torque sensor
, calculate the frequency response function of this pilot system by formula (1)
Frequency response function between-acceleration transducer and torque sensor and linear vibration exciter and the reverse vibration generator is 3 * 3 matrixes.
Expected Response signal during (4), with this gear actual travel
Be simulated target, according to the initial driving signal of formula (2) and (3) calculated line vibrator and reverse vibration generator:
(5), with initial drive linear vibration exciter and reverse vibration generator, gather simultaneously the response signal of acceleration transducer and torque sensor
, calculate time domain response and frequency domain response weighted error with formula (4), (5), (6) and (7), use driving signal correction amount corresponding to formula (8) and (9) error of calculation:
(5)
(6)
In the formula:
-time domain response error signal;
In the formula
Be attenuation coefficient, initial value gets 0.5 usually, suitably increases or reduces according to the iteration convergence situation, but must satisfy: 0<
≤ 1;
Drive signal to revise
As driving, constantly repeat the process of front in this step and carry out iteration, and with the real-time error of calculation value of formula (10)
, when each sensor response error≤5%, the final signal that drives of record, this finally drives the final driving signal that signal is this gear;
In the formula:
-the
nInferior iteration error value;
(6), repeating step (4) and step (5), the Expected Response signal during to each gear actual travel of variator carries out simulative iteration, obtains the final driving signal of each gear.
(7), finally drive signal as input take each gear respectively, variator is fixed on corresponding gear, kinematic train is carried out the fatigue durability test.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (1)
1. the car transmissions tired test method of reproducing of load of travelling, it is characterized in that, adopted in the method a kind of car transmissions tired pilot system of reproducing of load of travelling, this pilot system comprises the first linear vibration exciter, the second linear vibration exciter, the first hold-down support, the second hold-down support, acceleration transducer, reverse vibration generator, torque sensor and computer control system; Described the first linear vibration exciter and the second linear vibration exciter vertically arrange, on the piston rod of the first linear vibration exciter and the second linear vibration exciter, a brace table is set respectively, each brace table is provided with the relative support slide unit of this brace table horizontal slip, described the first hold-down support vertically is fixed on the support slide unit of the first linear vibration exciter top, described the second hold-down support vertically is fixed on the support slide unit of the second linear vibration exciter top, be equipped with acceleration transducer on described the first hold-down support and the second hold-down support, described torque sensor is connected with reverse vibration generator, described the first linear vibration exciter, the second linear vibration exciter and reverse vibration generator are controlled by computer control system, the signal input computer control system that acceleration transducer and torque sensor gather;
The method comprises the steps:
(1), at transmission input shaft the strain-type torque sensor is installed, acceleration transducer is installed on the wheel hub, is gathered the vibration acceleration of gear-box input torque and output terminal at the testing field, and gather simultaneously the Transmission gear signal;
(2), according to gear signal, torque signal and the acceleration signal that gathers carried out cutting, rejects the singular term pre-service, the Expected Response signal when obtaining each gear actual travel, the Expected Response signal when recording this gear actual travel is
, be 1 * 3 matrix;
(3), car transmissions are installed in car transmissions and travel that load is tired to be reproduced on the pilot system, reverse vibration generator is connected with the power input shaft of variator, the moving semiaxis of long pass of variator is fixedly connected with the first hold-down support, the moving semiaxis of the short pass of variator is fixedly connected with the second hold-down support, by computer control system linear vibration exciter and reverse vibration generator is applied white noise signal
, the response signal of collecting acceleration transducer and torque sensor
, calculate the frequency response function of this pilot system by formula (1)
Frequency response function between-acceleration transducer and torque sensor and linear vibration exciter and the reverse vibration generator is 3 * 3 matrixes;
Expected Response signal during (4), with this gear actual travel
Be simulated target, according to the initial driving signal of formula (2) and (3) calculated line vibrator and reverse vibration generator:
(2)
-linear vibration exciter and reverse vibration generator initially drive signal;
(5), with initial drive linear vibration exciter and reverse vibration generator, gather simultaneously the response signal of acceleration transducer and torque sensor
, calculate time domain response and frequency domain response weighted error with formula (4), (5), (6) and (7), use driving signal correction amount corresponding to formula (8) and (9) error of calculation:
-frequency domain response error signal;
Revising the driving signal is
In the formula
Be attenuation coefficient, initial value gets 0.5 usually, suitably increases or reduces according to the iteration convergence situation, but must satisfy: 0<
≤ 1;
Drive signal to revise
As driving, constantly repeat the process of front in this step and carry out iteration, and with the real-time error of calculation value of formula (10)
, when each sensor response error≤5%, the final signal that drives of record, this finally drives the final driving signal that signal is this gear;
(6), repeating step (4) and step (5), the Expected Response signal during to each gear actual travel of variator carries out simulative iteration, obtains the final driving signal of each gear;
(7), finally drive signal as input take each gear respectively, variator is fixed on corresponding gear, kinematic train is carried out the fatigue durability test.
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CN105466698A (en) * | 2015-12-23 | 2016-04-06 | 北汽福田汽车股份有限公司 | Method and device for endurance test of auxiliary frame assembly |
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CN107884150A (en) * | 2017-12-22 | 2018-04-06 | 中国地震局工程力学研究所 | Shake table offline iteration control method based on flooring response spectra |
CN108956157A (en) * | 2018-07-10 | 2018-12-07 | 北京长城华冠汽车技术开发有限公司 | automobile fatigue durability testing system and vehicle |
CN109580247A (en) * | 2018-11-29 | 2019-04-05 | 重庆凯瑞汽车试验设备开发有限公司 | Vehicle movement simulation method, device and equipment |
CN110168340A (en) * | 2016-12-05 | 2019-08-23 | Avl李斯特有限公司 | For during carrying out transmission test by power train to the method that is controlled of load machine and testing stand |
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CN110168340B (en) * | 2016-12-05 | 2021-04-09 | Avl李斯特有限公司 | Method and test stand for controlling a loading machine during a drive test with a drive train |
CN110168340A (en) * | 2016-12-05 | 2019-08-23 | Avl李斯特有限公司 | For during carrying out transmission test by power train to the method that is controlled of load machine and testing stand |
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CN107884150A (en) * | 2017-12-22 | 2018-04-06 | 中国地震局工程力学研究所 | Shake table offline iteration control method based on flooring response spectra |
CN111670316A (en) * | 2018-01-31 | 2020-09-15 | 五十铃自动车株式会社 | Endurance life management device for power transmission system and endurance life management method for power transmission system |
CN111670316B (en) * | 2018-01-31 | 2023-07-18 | 五十铃自动车株式会社 | Durable service life management device of power transmission system and durable service life management method of power transmission system |
CN108956157A (en) * | 2018-07-10 | 2018-12-07 | 北京长城华冠汽车技术开发有限公司 | automobile fatigue durability testing system and vehicle |
CN109580247A (en) * | 2018-11-29 | 2019-04-05 | 重庆凯瑞汽车试验设备开发有限公司 | Vehicle movement simulation method, device and equipment |
CN111272423A (en) * | 2018-12-04 | 2020-06-12 | 郑州宇通客车股份有限公司 | Speed reducer testing device |
CN114739554A (en) * | 2022-04-02 | 2022-07-12 | 中国第一汽车股份有限公司 | Test experiment method and evaluation method for torsional strength of four-wheel drive transmission system |
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