CN102943557A - Method for manufacturing outdoor solid wood composite floor - Google Patents
Method for manufacturing outdoor solid wood composite floor Download PDFInfo
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- CN102943557A CN102943557A CN2012105074943A CN201210507494A CN102943557A CN 102943557 A CN102943557 A CN 102943557A CN 2012105074943 A CN2012105074943 A CN 2012105074943A CN 201210507494 A CN201210507494 A CN 201210507494A CN 102943557 A CN102943557 A CN 102943557A
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Abstract
The invention discloses a method for manufacturing an outdoor solid wood composite floor. The method comprises the following steps of: firstly, drying and pressing a fast growing wood single board soaked by antiseptic treatment liquid, so as to form a veneer; secondly, drying a panel which is made of an expensive wooden material and is soaked by the antiseptic treatment liquid; and finally, gluing the panel and the veneer together in a hot pressing manner, and coating paint on the surface of the panel. According to the method provided by the invention, the fast growing wood can be sufficiently used, and the forest resources can be protected well; and furthermore, various expensive woods can be used as the panel, so that the utilization limitation of an outdoor material can be eliminated.
Description
Technical field
The present invention relates to the floor, relate in particular to use floor out of doors.
Background technology
In the prior art, not yet exist pure solid wooden compound floor to be used for outdoor.Usually the solid wood that uses natural corrosion resistant as: according to shellfish, bar labor etc.; Or wood is moulded, the stone moulding material is made with its acetylation and processed material such as pine.
Natural corrosion resistant timber: stock utilization is low, cost is high; Wood is moulded, the stone moulding material lacks timber comfort, natural wood veins, and easily aging; Material is processed in acetylation, and cost is high, need acquire special equipment, and complex process.
Summary of the invention
Technical problem to be solved by this invention just provides a kind of preparation method of outdoor solid wooden compound floor, and efficient is high, cost is low, and the floor of making is difficult for aging.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of preparation method of outdoor solid wooden compound floor is characterized in that:
At first, veneer is dried and be pressed into to the fast growing wood veneer that soaked in antiseptic wash;
Secondly, the panel that precious wood is made is dried after soaking in antiseptic wash;
At last, with panel and veneer by hot-press gluing together and at the top finishing paint of panel.
Preferably, the preparation method of described antiseptic wash is: the ACQ anticorrisive agent is soluble in water, be modulated into the antiseptic wash of 15% ~ 30% solubility.
Preferably, described fast growing wood veneer is Eucalyptus or board using poplar board, and the thickness of fast growing wood veneer before antiseptic wash soaks is 1.0 ~ 2.2mm and moisture content 10 ~ 12%, and the time that described fast growing wood veneer is immersed in the antiseptic wash is 12 ~ 24H.
Preferably, the fast growing wood veneer after soaking in antiseptic wash dries naturally to moisture content below 18%, and then dries to moisture content 8% ~ 10%, and the fast growing wood veneer after the oven dry applies phenolic resin glue on the surface, and glue-spread is 180 ~ 250g/m2.
Preferably, behind the gluing at least two fast growing wood veneers are pressed into veneer, the compacting veneer concrete grammar be, at first, carry out precompressed, preload pressure is 6 ~ 8kgf/cm2, the time is 30 ~ 60min, and then carries out hot pressing.
Preferably, described hot pressing is divided into three phases, wherein, and the phase I: pressure: 13kgf/cm2, temperature: 130 ~ 150 ℃, time=assembly thickness * 1.0 ~ 1.5min, second stage: pressure: 8kgf/cm2, temperature: 130 ~ 150 ℃, time: 3 ~ 5min, phase III: pressure: 3 ~ 4kgf/cm2, temperature: 130 ~ 150 ℃, the time: 2 ~ 3min.
Preferably, the thickness of described precious wood panel before antiseptic wash soaks is in 2.0mm, and the time that is immersed in the fire-retardant treatment liquid is 12 ~ 24H, soaks and naturally dries afterwards to moisture content below 18%, then dries to moisture content 5% ~ 7%.
Preferably, the concrete grammar of described panel and plywood hot-pressing gummed is: with the veneer single spreading, and the panel that will cut is attached on the glue-coated veneer, the used glue of gluing is phenolic resin glue, glue-spread is 180 ~ 230g/m2, panel and plywood and after carry out hot pressing, the pressure of hot pressing is 13kgf/cm2, temperature is 130 ~ 150 ℃, time=plate thickness * 1.2 ~ 1.5min.
Preferably, described paint is outdoor specialized paint, and the coating weight of described paint is 30 ~ 60g/m2.
Beneficial effect of the present invention is:
1, takes full advantage of fast growing wood, the forest reserves are had good protective effect, more environmental protection;
2, relatively existingly utilize solid wood (as according to shellfish, Ba Lao) to do outdoor flooring to have cost advantage, have simultaneously better dimensional stability;
3, relatively have the outdoor flooring that wood plastic composite is made now, have comfortable feel and the native texture of timber, make us pleasing;
4, can use various precious woods as panel, the limitation of having avoided exterior material to use;
5, outdoor through antiseptic pine with respect to being used at present, have higher class;
6, use ACQ anticorrisive agent, more environmental protection, environmentally safe;
7, the outdoor flooring technique of this method making is simple, need not add equipment, only needs the production equipment of conventional solid wooden compound floor to get final product.
The specific embodiment
The preparation method of outdoor solid wooden compound floor of the present invention is specially, with the good thickness of rotary-cut fast growing wood poplar, the Eucalyptus veneer at 1.0 ~ 2.2mm, naturally dry to moisture content below 18%, dry to moisture content 8 ~ 12% through hot press or roller dryer, then be put in 10 ~ 30%ACQ(creosote) soak 12 ~ 24H in the aqueous solution, taking out nature dries to moisture content below 18%, dry to moisture content 8 ~ 10% through roller dryer or hot press again, according to Manufacturing Technology of Plywood, utilize the outdoor phenolic resin glue, be pressed into the composite floor board veneer.Again the precious wood dash board that forms through sawing (or slicing, rotary-cut) is carried out preservative treatment by the same manner and dry to moisture content 5 ~ 7%, the composite floor board that dash board and preservative treatment is good is glued together by the outdoor phenolic resin glue with veneer, press solid wooden compound floor technique and process through burst, sanding, fluting, cover with paint, lacquer, colour wash, etc. from the teeth outwards at last the outdoor wood wax oil.
Concrete, comprise three steps, namely the outdoor veneer is made, the outdoor flooring panel is made, outdoor flooring is made.
The outdoor veneer is made:
One, preservative treatment:
1, modulation antiseptic wash (the ACQ anticorrisive agent is soluble in water, as to be modulated into the antiseptic wash of 15% ~ 30% solubility)
2, be that Eucalyptus or the board using poplar board of 1.0 ~ 2.2mm and moisture content 10 ~ 12% is immersed in 12 ~ 24H in the antiseptic wash with thickness.
Two, drying:
1, naturally dries to moisture content below 18%;
2, press or drying room or roller drier are to moisture content 8% ~ 10%.
Three, cloth glue:
1, phenolic resin glue;
2, glue-spread: 180 ~ 250g/m2.
Four, precompressed:
1, pressure: 6 ~ 8kgf/cm2;
2, the time: 30 ~ 60min.
Five, hot pressing:
1, phase I: pressure: 13kgf/cm2, temperature: 130 ~ 150 ℃, time=assembly thickness * 1.0 ~ 1.5 (min);
2, second stage: pressure: 8kgf/cm2, temperature: 130 ~ 150 ℃, the time: 3 ~ 5min;
3, phase III: pressure: 3 ~ 4kgf/cm2, temperature: 105 ~ 125 ℃, the time: 2 ~ 3min.
Six, balance:
The on-the-spot stacking 7 ~ 15 days treats that internal stress slowly eliminates.
Seven, cut:
Hollow core portion is removed all around, is made into the outdoor veneer (regular size: length: 930mm, 1240,1860mm, 2440mm etc., width: 930mm, 1240mm etc.) of certain specification.
Eight, sanding:
1, abrasive band: 60# or 80#;
2, two-sided fixed thick sanding is to the outdoor veneer of required thickness.
Outdoor solid wooden compound floor panel is made:
Preservative treatment:
1, modulation antiseptic wash (the ACQ anticorrisive agent is soluble in water, as to be modulated into the antiseptic wash of 15% ~ 30% solubility);
2, the veneer of precious timber being made (thickness: in the 2.0mm, to improve the utilization rate of precious wood) is immersed in 12 ~ 24H in the antiseptic wash.
Two, drying:
1, naturally dries to moisture content below 18%;
2, press or drying room are dried to moisture content 5% ~ 7%.
Three, cut:
The precious wood panel that drying is good is processed into the veneer of required specification.
Outdoor flooring is made:
One, veneer:
1, with the outdoor veneer single spreading that processes, and the panel that will cut posts on glue-coated outdoor veneer.
2, glue: phenolic resin glue, glue-spread: 180 ~ 230g/m2.
Two, hot pressing:
Pressure: 13kgf/cm2, temperature: 130 ~ 150 ℃, time=plate thickness * 1.2 ~ 1.5 (min).
Three, cut apart sanding:
1, utilizes multiple blade saw, slab is cut into the lath that needs specification.
2, sand reel number 100# and 120# carry out surely thick sanding at the bottom of the opposite, so that floor strip thickness is basically identical.
Four, fluting tenon:
Utilize bold and generous or the equipment such as power to carrying out groove, tenon processing around the floor strip, be convenient to install.
Five, paint:
1, to floor surface, covers with paint, lacquer, colour wash, etc. processing all around.
2, used paint: outdoor special-purpose natural oil, coating weight: 30 ~ 60g/m2.
Claims (9)
1. the preparation method of an outdoor solid wooden compound floor is characterized in that:
At first, veneer is dried and be pressed into to the fast growing wood veneer that soaked in antiseptic wash;
Secondly, the panel that precious wood is made is dried after soaking in antiseptic wash;
At last, with panel and veneer by hot-press gluing together and at the top finishing paint of panel.
2. the preparation method of outdoor solid wooden compound floor according to claim 1, it is characterized in that: the preparation method of described antiseptic wash is: the ACQ anticorrisive agent is soluble in water, be modulated into the antiseptic wash of 15% ~ 30% solubility.
3. the preparation method of outdoor solid wooden compound floor according to claim 2, it is characterized in that: described fast growing wood veneer is Eucalyptus or board using poplar board, the thickness of fast growing wood veneer before antiseptic wash soaks is 1.0 ~ 2.2mm and moisture content 10 ~ 12%, and the time that described fast growing wood veneer is immersed in the antiseptic wash is 12 ~ 24H.
4. the preparation method of outdoor solid wooden compound floor according to claim 3, it is characterized in that: the fast growing wood veneer after soaking in antiseptic wash dries naturally to moisture content below 18%, and then dry to moisture content 8% ~ 10%, fast growing wood veneer after the oven dry applies phenolic resin glue on the surface, and glue-spread is 180 ~ 250g/m2.
5. the preparation method of outdoor solid wooden compound floor according to claim 4, it is characterized in that: behind the gluing at least two fast growing wood veneers are pressed into veneer, the concrete grammar of compacting veneer is, at first, carry out precompressed, preload pressure is 6 ~ 8kgf/cm2, and the time is 30 ~ 60min, and then carries out hot pressing.
6. the preparation method of outdoor solid wooden compound floor according to claim 5, it is characterized in that: described hot pressing is divided into three phases, wherein, and the phase I: pressure: 13kgf/cm2, temperature: 130 ~ 150 ℃, time=assembly thickness * 1.0 ~ 1.5min, second stage: pressure: 8kgf/cm2, temperature: 130 ~ 150 ℃, time: 3 ~ 5min, phase III: pressure: 3 ~ 4kgf/cm2, temperature: 130 ~ 150 ℃, the time: 2 ~ 3min.
7. according to claim 2 to the preparation method of the described outdoor solid wooden compound floor of 6 any one, it is characterized in that: the thickness of described precious wood panel before antiseptic wash soaks is in 2.0mm, the time that is immersed in the fire-retardant treatment liquid is 12 ~ 24H, naturally dry after soaking to moisture content below 18%, then dry to moisture content 5% ~ 7%.
8. the preparation method of outdoor solid wooden compound floor according to claim 7, it is characterized in that: the concrete grammar of described panel and plywood hot-pressing gummed is: with the veneer single spreading, and the panel that will cut is attached on the glue-coated veneer, the used glue of gluing is phenolic resin glue, glue-spread is 180 ~ 230g/m2, panel and plywood and after carry out hot pressing, the pressure of hot pressing is 13kgf/cm2, temperature is 130 ~ 150 ℃, time=plate thickness * 1.2 ~ 1.5min.
9. the preparation method of outdoor solid wooden compound floor according to claim 8, it is characterized in that: described paint is outdoor specialized paint, the coating weight of described paint is 30 ~ 60g/m2.
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CN201210507494.3A CN102943557B (en) | 2012-11-29 | 2012-11-29 | Method for manufacturing outdoor solid wood composite floor |
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CN201210507494.3A CN102943557B (en) | 2012-11-29 | 2012-11-29 | Method for manufacturing outdoor solid wood composite floor |
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CN102943557B CN102943557B (en) | 2014-06-25 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104175379A (en) * | 2013-05-21 | 2014-12-03 | 巴洛克木业(中山)有限公司 | Manufacturing process for one-step compression molding wood floor |
CN105904526A (en) * | 2016-06-28 | 2016-08-31 | 南京林业大学 | Manufacturing method of high-corrosion-resistance reconstructing material for outdoor use |
CN109623990A (en) * | 2019-01-15 | 2019-04-16 | 河北城兴市政设计院股份有限公司 | A kind of garden landscape composite board and preparation method thereof |
Citations (5)
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CN2080537U (en) * | 1990-11-10 | 1991-07-10 | 北京市建筑木材厂 | Parquet |
CN2445042Y (en) * | 2000-11-09 | 2001-08-29 | 赵峰 | Wood compound floor |
CN2858848Y (en) * | 2005-08-23 | 2007-01-17 | 程智勇 | Geothermal heat resistant anticracking wooden composite floor block |
CN2869196Y (en) * | 2005-09-20 | 2007-02-14 | 李石林 | Indoor anticorrosive wood flooring |
CN102642223A (en) * | 2012-05-08 | 2012-08-22 | 河北爱美森木材加工有限公司 | Impregnating method of fast growing wood |
-
2012
- 2012-11-29 CN CN201210507494.3A patent/CN102943557B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2080537U (en) * | 1990-11-10 | 1991-07-10 | 北京市建筑木材厂 | Parquet |
CN2445042Y (en) * | 2000-11-09 | 2001-08-29 | 赵峰 | Wood compound floor |
CN2858848Y (en) * | 2005-08-23 | 2007-01-17 | 程智勇 | Geothermal heat resistant anticracking wooden composite floor block |
CN2869196Y (en) * | 2005-09-20 | 2007-02-14 | 李石林 | Indoor anticorrosive wood flooring |
CN102642223A (en) * | 2012-05-08 | 2012-08-22 | 河北爱美森木材加工有限公司 | Impregnating method of fast growing wood |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104175379A (en) * | 2013-05-21 | 2014-12-03 | 巴洛克木业(中山)有限公司 | Manufacturing process for one-step compression molding wood floor |
CN105904526A (en) * | 2016-06-28 | 2016-08-31 | 南京林业大学 | Manufacturing method of high-corrosion-resistance reconstructing material for outdoor use |
CN109623990A (en) * | 2019-01-15 | 2019-04-16 | 河北城兴市政设计院股份有限公司 | A kind of garden landscape composite board and preparation method thereof |
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CN102943557B (en) | 2014-06-25 |
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