CN102941379B - Universal angle sawing horizontal type band sawing machine - Google Patents
Universal angle sawing horizontal type band sawing machine Download PDFInfo
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- CN102941379B CN102941379B CN201210493482.XA CN201210493482A CN102941379B CN 102941379 B CN102941379 B CN 102941379B CN 201210493482 A CN201210493482 A CN 201210493482A CN 102941379 B CN102941379 B CN 102941379B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000003921 oil Substances 0.000 claims description 14
- 239000002828 fuel tank Substances 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000035882 stress Effects 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 230000003116 impacting effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The invention relates to a sawing device, in particular to a universal angle sawing horizontal type band sawing machine which comprises a base, a main transmission system, a saw frame, a guiding device, a cooling system, a hydraulic system and an electrical system. A column is arranged on the base, the saw frame is slidably connected to the column, and the base is further provided with a universal sawing clamp. The universal sawing clamp comprises a workpiece clamping device, a clamping device horizontal movement mechanism, a clamping device longitudinal movement mechanism, a clamping device swing support and a clamping device rotating seat. A workpiece positioning device is arranged on one side of the workpiece clamping device. A steel pipe is clamped to be converted at a random (spatial) angle through the universal sawing clamp, labor intensity of workers is reduced, working efficiency is improved, generation of dust is avoided simultaneously, environment pollution is reduced, the noise index is 85dB, and the working environment is improved.
Description
Technical field
The present invention relates to a kind of sawing device, particularly relate to a kind of Universal angle sawing horizontal band sawing machine.
Background technology
Tube Cutting, particularly the sawing of various angle (space angle) thin-wall steel tube, is adopted on a large scale in automobile manufacture industry, if automobile exhaust pipe, air-conditioning duct etc. are for ease of installing, is usually designed to elbow and the space angle of various shape.Cut off processing for this space angle adopts emery wheel blade saw and small-sized annular saw cutting machine to carry out artificial sawing always.Labor strength is large, dust and noise (processing site noise is up to 110 decibels) seriously polluted.
Summary of the invention
The present invention, in order to solve defect and the deficiency of the existence of above-mentioned prior art, provides a kind of minimizing labor strength, reduces environmental pollution, the Universal angle sawing horizontal band sawing machine of simultaneously increasing work efficiency.
Technical scheme of the present invention: a kind of Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, described base is provided with column, described saw frame is slidably connected on column, described base is also provided with omnipotent sawing clamp, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device side is provided with Working piece positioning device.
Preferably, described main transmission comprises worm reduction gear, driving wheel and belt pulley, and described worm reduction gear is connected with driving wheel.
Preferably, arcuately, comprise left saw frame box, right saw frame box and crossbeam, described driving wheel, regulating wheel and guider are arranged on saw frame described saw frame.
Preferably, described guider comprises left guider and right guider, and two guiders include activity-oriented arm and fixed guide arm, and described saw frame is also provided with pre-directing device.
Preferably, described column comprises left column and right column, and the position of described left column and the position of left saw frame box match, and the position of described right column and the position of right saw frame box match.
Preferably, described base being also provided with saw frame hoist cylinder, is hinge type bottom described saw frame hoist cylinder.
Preferably, described hydraulic system is Hydraulic Station, and described Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on base.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism include line slideway and slide block, and on line slideway, be provided with T-slot locking device.
Preferably, described Workpiece clamping device is hydraulic clamp vice, and its nipper is arc-shaped.
The present invention, by omnipotent sawing holder steel pipe conversion (space) angle arbitrarily, decreases the labour intensity of workman, improves operating efficiency; Do not have dust to produce simultaneously, decrease environmental pollution, noise objective is 85 decibels, improves working environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the side view of Fig. 1.
1. saw frames, 2. column in figure, 3. left guider, 4. right guider, 5. Workpiece clamping device, 6. clamping device revolving bed, 7. clamping device swinging mounting, 8. clamping device longitudinal moving mechanism, 9. clamping device transverse moving mechanism, 10. base, 11. left saw frame boxes, 12. right saw frame boxes, 13. hydraulic systems, 14. crossbeams, 15. left columns, 16. right columns.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of Universal angle sawing horizontal band sawing machine, comprise base 10, main transmission, saw frame 1, guider, cooling system, hydraulic system 13, electrical system, base 10 is provided with column 2, described saw frame 1 is slidably connected on column 2, base 10 is also provided with omnipotent sawing clamp, omnipotent sawing clamp comprises Workpiece clamping device 5, clamping device transverse moving mechanism 9, clamping device longitudinal moving mechanism 8, clamping device swinging mounting 7 and clamping device revolving bed 6, and Workpiece clamping device 5 side is provided with Working piece positioning device.Main transmission comprises worm reduction gear, driving wheel and belt pulley, and worm reduction gear is connected with driving wheel.Arcuately, comprise left saw frame box 11, right saw frame box 12 and crossbeam 14, driving wheel, regulating wheel and guider are arranged on saw frame 1 saw frame 1.Guider comprises left guider 4 and right guider 5, two guiders include activity-oriented arm and fixed guide arm, and saw frame 1 is also provided with pre-directing device.Column 2 comprises left column 15 and right column 16, and the position of left column 15 and the position of left saw frame box 11 match, and the position of right column 16 and the position of right saw frame box 12 match.Base 10 is also provided with saw frame hoist cylinder, is hinge type bottom saw frame hoist cylinder.Hydraulic system 13 is Hydraulic Station, and Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on base 10.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 are leading screw travel mechanism.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 include line slideway and slide block, and on line slideway, be provided with T-slot locking device.Workpiece clamping device 5 is hydraulic clamp vice, and its nipper is arc-shaped.
The constitute and function of each parts of the present invention is as follows:
1 base: base is welded with quality steel plate etc., and through vibration stress relief treatment, welding deformation is little, be mainly used to all parts installing lathe, the right and left of lathe bed installs left and right pillar and hoist cylinder and grip vice respectively, and lathe bed right-hand member is water tank simultaneously, cools in sawing process.
2 main transmissions: the main transmission of sawing machine is made up of worm reduction gear, driving wheel, belt pulley etc., and worm reduction gear and driving wheel adopt and be directly connected, stable drive, without impacting.The rotating speed of driving wheel, by frequency control, obtains different cutting speed, to meet the sawing of different materials.
3 saw frames: saw frame is a bow-shaped structural, are divided into left and right saw frame box, crossbeam, and saw frame plate adopts quality steel plate, is formed by rational reinforcement assembly welding, by welding stress redistribution and elimination after oscillating aging, thus ensure that the stability of saw frame.Driving wheel, regulating wheel, left and right guider are installed on saw frame, and during lathe work, saw wheel rotates counterclockwise.
4 guiders: the guiding of this lathe is divided into activity-oriented arm and fixed guide arm, the mobile employing of activity-oriented arm is manually moved.Adjust complete, the locking of leading arm adopts T-slot device manual locking.Guide holder top and side all adopt carbide alloy, are separately provided with pre-directing device, to guarantee the stability led, extend the service life of saw blade.
5 columns: for increasing the stability of lathe, the two pillar construction of this lathe, the lifting of saw frame adopts hydraulic oil cylinder driving, and the bottom of oil cylinder adopts hinge type, avoids location, affects the stable of saw frame lifting.
6 cooling systems: for extending saw blade service life, preventing saw blade from generate heat, ensureing sawing precision, lathe adopts a coolant pump to concentrate and cools, and cooling point is divided into leading arm position, left and right.
7 hydraulic systems: hydraulic system is made up of Hydraulic Station, primarily of fuel tank (with lathe base one), 1 hydraulic electric motor, 1 oil pump, 1 composition such as flow speed control valve, multiple magnetic valves.For convenience of maintenance, lathe adopts hydraulic installing plate, is hauled out and can carry out maintenance work by hydraulic installalion plate during maintenance.Main hydraulic dependable performance.Oil level in hydraulic oil container can be observed from oil meter, changes oil and drains the oil conveniently.There is reliable filter in pump island.Whole hydraulic system is without oil impregnate phenomenon.
8 electric control systems: lathe adopts individual operation cabinet, is provided with interlocking between each electrical action, ensure the safety of machine operation.According to electrical safety standards, all electrical equipments are installed in regulator cubicle, and the components and parts in control box are 24V AC.Electric equipment security compliance country, degree of protection is not less than IP44.Arrange separately 1 group of collet vises " to unclamp ", " clamping " inching button box, with the button on guidance panel, all can control the action of collet vises.Major electrical components, control circuit are all installed concentratedly in regulator cubicle, and regulator cubicle sealing property is reliable.
9 omnipotent sawing clamps can do 360 ° of revolutions, also can move back and forth.Holding workpiece can do space any angular position and fix.
The longitudinal screw mandrel travel mechanism of a: by handwheel drive lead screw, realize Party A's special vice and vertically move, this mechanism primarily of line slideway and slide block composition, and is provided with T-slot locking device.
B cross lead screw travel mechanism: by handwheel drive lead screw, realizes Party A's special vice transverse shifting, and this mechanism primarily of line slideway and slide block composition, and is provided with T-slot locking device.
C Workpiece clamping device
Dedicated hydraulic grip vice, adopts the design of total travel oil cylinder.During for ensureing to clamp thin-wall steel tube, workpiece is indeformable, and nipper adopts Special arc nipper.
10 Working piece positioning devices: this device mainly adjust workpiece saw cutting angle location arrange.
Claims (3)
1. a Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, it is characterized in that: described base is provided with column, described saw frame is slidably connected on column, described base is also provided with omnipotent sawing clamp, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device side is provided with Working piece positioning device;
Wherein base is welded with quality steel plate, and through vibration stress relief treatment, welding deformation is little, be mainly used to all parts installing lathe, the right and left of lathe bed installs left and right pillar and hoist cylinder and grip vice, and lathe bed right-hand member is water tank, cools in sawing process;
Main transmission comprises worm reduction gear, driving wheel and belt pulley, and worm reduction gear adopts with driving wheel and is directly connected, stable drive, without impacting; The rotating speed of driving wheel passes through frequency control;
Saw frame is a bow-shaped structural, is divided into left saw frame box, right saw frame box and crossbeam, and saw frame plate adopts quality steel plate, is formed by rational reinforcement assembly welding, by welding stress redistribution and elimination after oscillating aging; Driving wheel, regulating wheel, left and right guider are installed on saw frame, and during lathe work, saw wheel rotates counterclockwise;
Guider comprises left guider and right guider, and two guiders include activity-oriented arm and fixed guide arm, and mobile employing of activity-oriented arm is manually moved; Adjust complete, the locking of activity-oriented arm adopts T-slot device manual locking, and guide holder top and side all adopt carbide alloy, are separately provided with pre-directing device, to guarantee the stability led;
Column is two pillar constructions, and the lifting of saw frame adopts hydraulic oil cylinder driving, and the bottom of oil cylinder adopts hinge type;
Cooling system comprises a coolant pump, and cooling point is divided into left and right guides position;
Hydraulic system is made up of Hydraulic Station, and Hydraulic Station comprises fuel tank, 1 hydraulic electric motor, 1 oil pump, 1 flow speed control valve, multiple magnetic valve; Adopt hydraulic installing plate, the oil level in fuel tank can be observed from oil meter, and there is filter in pump island;
Omnipotent sawing clamp can do 360 ° of revolutions, also can move back and forth; Holding workpiece can do space any angular position and fix;
A clamping device longitudinal moving mechanism: by handwheel drive lead screw, realizes special vice and vertically moves, and primarily of line slideway and slide block composition, and is provided with T-slot locking device;
B clamping device transverse moving mechanism: by handwheel drive lead screw, realizes special vice transverse shifting, primarily of line slideway and slide block composition, and is provided with T-slot locking device;
C Workpiece clamping device
Special vice adopts dedicated hydraulic grip vice, and nipper adopts Special arc nipper;
Working piece positioning device adjustment workpiece saw cutting angle location.
2. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described column comprises left column and right column, the position of described left column and the position of left saw frame box match, and the position of described right column and the position of right saw frame box match.
3. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, is characterized in that: described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493482.XA CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210493482.XA CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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| CN102941379A CN102941379A (en) | 2013-02-27 |
| CN102941379B true CN102941379B (en) | 2015-03-25 |
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| CN201210493482.XA Active CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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| CN103240463B (en) * | 2013-06-03 | 2015-05-27 | 江苏科技大学 | Special sawing machine for large members |
| CN103406592B (en) * | 2013-07-23 | 2015-10-28 | 济南同济机械有限公司 | A kind of angle band sawing machine |
| CN103406591B (en) * | 2013-07-23 | 2016-01-06 | 济南同济机械有限公司 | A kind of two column band saw machine |
| CN103538112A (en) * | 2013-10-30 | 2014-01-29 | 郭斌 | Board cutting device |
| CN105618855B (en) * | 2016-02-25 | 2017-11-17 | 杭州电子科技大学 | The band-saw machine tool that workpiece movement saw frame is swung |
| CN106964916B (en) * | 2017-04-28 | 2019-06-11 | 宁波市甬塑机械制造有限公司 | The processing technology of band sawing machine pedestal |
| CN107335860A (en) * | 2017-08-17 | 2017-11-10 | 浙江晨雕机械有限公司 | A kind of high ferro axletree Double End list manipulates synchronous processing band sawing machine |
| CN108746851A (en) * | 2018-08-15 | 2018-11-06 | 安吉明远锻造有限公司 | A kind of rotation adjustment device of sawing machine saw blade |
| CN113199641B (en) * | 2021-05-13 | 2022-02-22 | 西南交通大学 | Remote hydraulic cutting robot |
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|---|---|---|---|---|
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| CN202984815U (en) * | 2012-11-28 | 2013-06-12 | 浙江晨龙锯床股份有限公司 | All-purpose angle saw cutting horizontal band sawing machine |
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2012
- 2012-11-28 CN CN201210493482.XA patent/CN102941379B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2036880U (en) * | 1988-10-14 | 1989-05-03 | 湖南机床厂 | Ordinary horizontal strap sawing machine |
| CN2706265Y (en) * | 2004-05-25 | 2005-06-29 | 缙云县机械工具有限公司 | Bicolumn horizontal grogrammable controlling band saw |
| CN201405126Y (en) * | 2009-05-31 | 2010-02-17 | 刘福林 | Universal band sawing machine |
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Denomination of invention: Universal angle sawing horizontal band sawing machine Effective date of registration: 20231225 Granted publication date: 20150325 Pledgee: Lishui Jinyun Sub branch of Zhejiang Tailong Commercial Bank Co.,Ltd. Pledgor: Zhejiang Chenlong Sawing Machine Co.,Ltd. Registration number: Y2023980073133 |
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