CN102936938B - Steel plate wallboard and equipment for manufacturing steel plate wallboard - Google Patents
Steel plate wallboard and equipment for manufacturing steel plate wallboard Download PDFInfo
- Publication number
- CN102936938B CN102936938B CN201210493649.2A CN201210493649A CN102936938B CN 102936938 B CN102936938 B CN 102936938B CN 201210493649 A CN201210493649 A CN 201210493649A CN 102936938 B CN102936938 B CN 102936938B
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- China
- Prior art keywords
- steel plate
- equipment
- wallboard
- roll
- main frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 62
- 239000010959 steel Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims abstract description 3
- 238000005452 bending Methods 0.000 claims description 27
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 230000004308 accommodation Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000003319 supportive effect Effects 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 210000000988 bone and bone Anatomy 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 2
- 238000002407 reforming Methods 0.000 abstract 2
- 230000003139 buffering effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a steel plate wallboard and manufacturing equipment, belonging to the field of building decoration. The steel plate wallboard provided by the invention is a steel plate material; the steel plate wallboard consists of two layers of steel plates; an inner layer is a wave-shaped buffering supporting board; an outer layer of the steel plate wallboard is entirely rectangular; corresponding bends are arranged at the both edges of an outer layer steel plate; the 90-degree bends are arranged at one pair of the corresponding sides; landing edges of mounting groove bends are arranged at the other pair of the corresponding sides; and the landing edges of the mounting groove bends are connected with a mounting keel. The equipment for manufacturing the steel plate wallboard provided by the invention is arranged on an assembly line, and comprises an unreeling mechanism for containing and unwinding a metal sheet material, a six-fold reforming machine for removing a stress, and a sheet material forming section; a sheet material channel is formed on the sheet material forming section; the equipment comprises a feeding guide mechanism, a cold roll forming host, a main transmission mechanism, a special correcting mechanism, an encoder bracket and a correction mechanism; the six-fold reforming machine for removing the stress is arranged between a forming table and the unreeling mechanism, so that the steel plate material can be leveled, and a series of roll forming can be finally realized on a forming table. The steel plate wallboard and the manufacturing equipment provided by the invention have the advantages of high product precision, stable quality, convenience in installation and the like.
Description
Technical field
The present invention relates to a kind of steel plate wallboard, can be used for the wall decoration use of household, office occupancy and public place.
The present invention relates to a kind of Metal wall process equipment, can be used for making steel plate wallboard.
Technical background
Since 20th century, with scientific and technical progress, construction material is to adapt to various different purposes to produce perhaps
How new product, steel plate wallboard is exactly one of them, and it is widely used in various building fields, particularly in commercial Application
Field, with countries in the world industrial boom, is technologic change it is desirable to industrial premises adapts to its change, no first
The disconnected horizontal layout changing workshop, or even interior space height；Require newly to construct the factory buildings operation speed soon, having constructed the factory buildings, it is new to adapt to
The change of technique, carries out innovating reform.The masonry continued to use in the past, concrete construction all can not meet this requirement.Nearly two
Since more than ten years, industrially developed country grows up abroad steel construction and profiled sheet building enclosure, but can fit well
Answer this needs, the feature of profiled sheet building is lightweight (public according to foreign data report building enclosure weight only 15～25
Jin/rice2), speed of application is fast, and (with foam concrete wallboard ratio, installation period can reduce 36%, and amount of labour consumption is only 0.3
During people/rice about), elevation of building is elegant in appearance, is applicable not only to industrial building, can also be used for civil buildings and large-scale public
Building, as the material of main part profiled sheet wallboard of building, the steel plate wallboard being produced at present, due to the limitation of production technology, is gone back
There is product poor flatness, the shortcomings of complexity and high cost is installed.
Content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, provides a kind of steel plate wallboard and makes setting of steel plate wallboard
Standby, have the advantages that high precision, shaping efficiency are high and easy by dress with the steel plate wallboard that this steel plate wallboard manufacturing equipment produces.
The purpose of the present invention is achieved through the following technical solutions：
Steel plate wallboard of the present invention is steel plate materialses, and external form is rectangle, and steel plate wallboard is made up of 2 layers of steel plate, interior
Layer is in wavy cushioning supportive plate, and outer layer plate both sides are provided with corresponding bending, and a pair of corresponding sides is provided with 90 ° of bendings, by 14 roads
Cold roll forming main frame continuous bending is in 90 °, another corresponding sides are provided with mounting groove bending scrap (bridge), described mounting groove bending scrap (bridge)
Formed by the continuous bending of special cold roll forming main frame, described mounting groove bending scrap (bridge) is connected with installing Os Draconis.
Second goal of the invention of the present invention is to provide a kind of equipment manufacturing steel plate wallboard；This equipment is right on streamline
Steel plate carries out roll forming, thus obtaining the steel plate wallboard of high-quality.
Second goal of the invention is achieved through the following technical solutions：
Described manufacture steel plate wallboard equipment on a streamline, it include one for place with uncoiling sheet metal
Discharge mechanism, cutting mechanism, elimination flattening mechanism of stress, punching apparatus and a plate forming workshop section, described
Plate forming workshop section forms a sheet path, including feeding guide mechanism, cold roll forming main frame, main drive gear, special school
Positive mechanism, encoder support and correct mounting mechanism, the equipment flowsheet on its streamline can settle at one go, workbench with unreel
Mechanism's middle setting eliminates stress sixfold evener, and its purposes is steel plate materialses to be flattened and is guided steel band correctly to send into
Operation afterwards.Evener is made up of 219 flattening rollers, 6 groups of support rollers, driving means, 2 clamping running rollers and frame, and this device can
Carry out the opening adjustment of upper and lower flattening roller.Sheet material at the ejecting plate of stress relieving equipment passes through feeding guide mechanism and molding work
Roll in station is connected, finally by roll molding a series of on forming worktable.Its stress relieving equipment is to improve
The important step of product quality out manufactured by this equipment, eliminate steel board stress be allowed to not allow yielding.
It is arranged in sequence with cold roll forming main frame, described cold roll forming main frame is the two of sheet material after described feed guide device
Side, cold roll forming main frame is provided with corresponding two bi-lateral support axles up and down, and described bi-lateral support axle is provided with roll, described rolls
Roller integrally becomes cylindric, and the jog on the surface of every a pair roller is relative, and the variation of angle incremented by successively, its
It is used for by sheet material between roll, described roll has 14 roads, cold roll forming main frame forms continuous folding by up-down rollers 14 road roll shaft
Bender group, each roll plays the role of uniqueness, and the change of all angles will be described in detail inside specific embodiment, because steel
The toughness of board wall plate is very strong, using continuous rolling technology, makes steel forming process during rolling by the way of being gradually incremented by bending
In constantly eliminate internal stress, this ensure that the smooth of its angle of bend and the quality of production, per pass bender roll shaft height is by rectifying
Equipment adjusts, and the main transmission of its roll is by Serve Motor Control, and roll corresponds to a servomotor, servomotor with
Main spindle box is connected with deboost axle, and main drive includes underdrive master gear case, gear-box spacing on power motor and 14 roads
For 300mm, between gear-box, sprocket wheel shaft coupling connects, gear-box upper and lower spur gear ratio 1:1, the upper and lower output shaft of gear-box passes through
Cardan drive roll shaft, cantilevered encoder support is arranged between the 11st road and the 12nd road memorial archway, upper and lower axle height adjustable, rectifys
Equipment is used for upper and lower axle altitude mixture control, feed guide device width dimensions range of accommodation 600mm～1300mm, and automatically adjusts
Section plate face width, height adjustable.
Compared with prior art, the invention has the advantages that：
1. Product Precision is high；
2. steady quality；
3. press dress convenient；
4 efficiency highs, can meet the demand of large project
Brief description
Fig. 1 is steel plate wallboard external form Fig. 1
Fig. 2 is steel plate wall inner cord external form Fig. 2
Fig. 3 bends design sketch for steel plate wallboard
Fig. 4 is steel plate wallboard manufacturing equipment schematic diagram
In figure：Outer layer wallboard 1, take curved 2,90 ° of bendings 3, unreeling structure 4, steel plate 5, cutting mechanism 6, planishers by tankage
7th, smooth roll 8, feeding guide mechanism 9, forming worktable 10, cold roll forming main frame 11 and support shaft.
Specific embodiment
Below in conjunction with the accompanying drawings present disclosure is described in further detail：
It is illustrated in figure 1 steel plate wallboard external form figure, steel plate wallboard is steel plate materialses, overall rectangularity shape, steel plate wallboard
It is made up of 2 layers of steel plate, internal layer is in wavy cushioning supportive plate, and outer layer wallboard 1 both sides are provided with corresponding bending, and a pair of corresponding sides sets
There are 90 ° of bendings 3, after shearing, in 90 ° by 14 road cold roll forming main frame continuous bendings, a pair of corresponding sides is provided with by tankage folding
Curved 2 scrap (bridge)s, should be formed by 7 road cold roll forming main frame continuous bendings by tankage bending, and Fig. 3 show steel plate wallboard bending effect
Figure, the per pass bending process that in figure shows is completed by corresponding cold roll forming main frame, and the shape being bent is rolled depending on every a pair
The jog on the surface of roller and roll location, described steel plate wallboard is connected by keel by special in by dress splicing
Connect.
In order to the apparent explanation present invention makes the equipment of steel plate wallboard, below in conjunction with the accompanying drawings, equipment is made further
Elaboration.
Be illustrated in figure 4 a kind of streamline making steel plate wall board device, it include one for place with uncoiling metal
4, cutting mechanism of the unreeling structure of sheet material 6, one eliminates stress sixfold evener 7 and a plate forming workshop section, described
Plate forming workshop section formed a sheet path, it includes：Charging above forming worktable 10 and forming worktable 10 is led
To mechanism 9, described feeding guide mechanism 9 is arranged in sequence with cold roll forming main frame 11 below, and described cold roll forming main frame 11 is in plate
The both sides of material, cold roll forming main frame 11 is provided with corresponding two bi-lateral support axles 12 up and down, and described bi-lateral support axle 12 sets
There is roll, the jog on the surface of every a pair roller on cold roll forming main frame 11 is relative, preceding working procedure is through putting
It is relative with cold roll forming main frame roll that volume mechanism 4, cutting mechanism 6 and the steel plate of evener 8 pretreatment pass through feeding guide mechanism 9
Connect, feeding guide mechanism is followed by pressing section, be arranged in sequence with cold roll forming main frame, cold roll forming main frame is by up-down rollers 14 road
Roll shaft forms 14 road continuous bending units, and cold roll forming main frame 11 is provided with the both sides of sheet material, cold roll forming main frame 11 up and down
Corresponding two bi-lateral support axles 12, bi-lateral support axle 12 is provided with roll, and roll integrally becomes cylindric, the table of every a pair roller
The jog in face is relative, and the variation of angle incremented by successively, is used for by sheet material, described roll between its roll
Have 14 groups, the change of all angles of each roll is corresponding with step described in bending process, because the toughness of steel plate wallboard
Very strong, using continuous rolling technology, made in continuous elimination in steel forming process by the way of gradually incremental bending during rolling
Stress, this ensure that the smooth of its angle of bend and the quality of production, and stress relieving is to improve product out manufactured by this equipment
The important step of quality, eliminate steel board stress be allowed to not allow yielding, per pass cold roll forming main frame 11 roll shaft height by
Apparatus for correcting adjusts, and the main transmission of its roll is by Serve Motor Control, and a roll corresponds to a servomotor, servomotor
It is connected with main spindle box deboost axle, main drive includes underdrive master gear case on power motor and 14 roads, mair motor is adopted
With servomotor or frequency conversion motor (15KW), main speed reduction box adopts ZQ400 type, and main transmission is arranged on the feed end of streamline.Tooth
Roller box spacing is 495mm, and between gear-box, sprocket wheel shaft coupling connects, gear-box upper and lower spur gear ratio 1:1, gear-box is defeated up and down
Shaft passes through cardan drive roll shaft, roll shaft plating hard chromium on surface, thickness of coating 0.06mm, and axle external diameter is beated ＜ 0.03mm, bright and clean
Degree 1.6, shaft size deviationThe dimensional discrepancy ＜ 0.015mm of roll, roll external diameter is beated ＜ 0.015mm, cantilevered
Encoder support is arranged between the 11st road and the 12nd road memorial archway, upper and lower axle height adjustable, and apparatus for correcting is used for upper and lower axle height
Adjust, feed guide device width dimensions range of accommodation 600mm～1300mm, the product of the applicable different size of height adjustable.
High accuracy steel plate wallboard disposal molding, width can adjust, and length can arbitrarily set, and product accuracy is high, steady quality.
Matched adopts once through moulding technology, high precision by keel, makes steel plate wallboard simpler in installation process, more square
Just.The wallboard being produced a size of 1200*2800mm, error ＜ ± 0.3mm.
Claims (9)
1. a kind of steel plate wallboard it is characterised in that：Described steel plate wallboard is steel plate materialses, and external form is rectangle, steel plate wallboard
It is made up of 2 layers of steel plate, internal layer is in wavy cushioning supportive plate, and outer layer plate both sides are provided with corresponding bending, and a pair of corresponding sides sets
Have 90 ° of bendings, in 90 ° by 14 roads special cold roll forming main frame continuous bending, another corresponding sides are provided with mounting groove bending scrap (bridge),
Described mounting groove bending scrap (bridge) is formed by the continuous bending of special cold roll forming main frame, and described mounting groove bending scrap (bridge) is imperial with installation
Bone photo connects.
2. a kind of manufacture steel plate wallboard as claimed in claim 1 equipment it is characterised in that：This equipment on a streamline,
Including discharge mechanism, cutting mechanism, flattening mechanism, punching apparatus, feeding guide mechanism, special cold roll forming main frame, main transmission
Mechanism, special correcting circuit mechanism, encoder support and straightening mechanism, are arranged in sequence with special clod wash after described feeding guide mechanism
Molding main-machine, in the both sides of sheet material, special cold roll forming main frame is provided with up and down corresponding two to described special cold roll forming main frame
Individual bi-lateral support axle, described bi-lateral support axle is provided with roll；Roll integrally becomes cylindric, the surface of every a pair roller concavo-convex
Part is relative, and the variation of angle incremented by successively, is used for by sheet material, described roll has 14 between its roll
Road.
3. according to claim 2 equipment it is characterised in that:Described special cold roll forming main frame is by up-down rollers 14 road roll shaft
Composition continuous bending unit, per pass bender roll shaft height is adjusted by straightening mechanism.
4. according to claim 2 equipment it is characterised in that：The main transmission of its roll is by Serve Motor Control, servo electricity
Machine is connected with main spindle box deboost axle.
5. according to claim 2 equipment it is characterised in that：Main drive gear includes underdrive mark on power motor and 14 roads
Quasi- gear-box.
6. according to claim 5 equipment it is characterised in that：Gear-box spacing is 300mm, by sprocket wheel shaft coupling between gear-box
Device connects.
7. according to claim 5 equipment it is characterised in that：Gear-box upper and lower spur gear ratio 1:1, gear-box exports up and down
Axle is connected by cardan drive roll shaft.
8. according to claim 2 equipment it is characterised in that：Straightening mechanism is used for support shaft altitude mixture control.
9. according to claim 2 equipment it is characterised in that：Feeding guide mechanism width dimensions range of accommodation 600mm～
1300mm, and automatically adjust plate face width, height adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493649.2A CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493649.2A CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102936938A CN102936938A (en) | 2013-02-20 |
| CN102936938B true CN102936938B (en) | 2017-02-22 |
Family
ID=47695857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210493649.2A Expired - Fee Related CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102936938B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920759B (en) * | 2014-04-17 | 2015-11-11 | 宁波市镇海拾力机电有限公司 | Bender |
| CN108213191B (en) * | 2018-01-16 | 2023-08-25 | 洛阳珩逸机械设备有限公司 | Processing and forming method and production line of plate-shaped workpiece |
| CN109759501A (en) * | 2018-12-29 | 2019-05-17 | 南京安骄金属制品有限公司 | A kind of steel springboard automatic assembly line |
| CN112705571A (en) * | 2020-12-29 | 2021-04-27 | 上海科轻起重机有限公司 | U type production device of walking on stage based on intelligence PLC |
| CN115742535B (en) * | 2022-11-01 | 2023-09-08 | 山东塔旺新型建材有限公司 | Composite board production equipment and production process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1371445A (en) * | 1999-07-29 | 2002-09-25 | 多纳蒂集团公开有限公司 | Constructional sandwich panel for high strength wall and covering assemblies, and method formaking said panel |
| US6574938B1 (en) * | 1998-02-25 | 2003-06-10 | Donati Francesco | Constructional sandwich panel for high strength wall and covering assemblies, and method for making said panel |
| CN102191831A (en) * | 2011-05-06 | 2011-09-21 | 常健 | Metal ceiling and equipment for manufacturing same |
| CN202227567U (en) * | 2011-05-03 | 2012-05-23 | 常健 | Metal ceiling and equipment for making same |
| CN203113659U (en) * | 2012-11-28 | 2013-08-07 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
-
2012
- 2012-11-28 CN CN201210493649.2A patent/CN102936938B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6574938B1 (en) * | 1998-02-25 | 2003-06-10 | Donati Francesco | Constructional sandwich panel for high strength wall and covering assemblies, and method for making said panel |
| CN1371445A (en) * | 1999-07-29 | 2002-09-25 | 多纳蒂集团公开有限公司 | Constructional sandwich panel for high strength wall and covering assemblies, and method formaking said panel |
| CN202227567U (en) * | 2011-05-03 | 2012-05-23 | 常健 | Metal ceiling and equipment for making same |
| CN102191831A (en) * | 2011-05-06 | 2011-09-21 | 常健 | Metal ceiling and equipment for manufacturing same |
| CN203113659U (en) * | 2012-11-28 | 2013-08-07 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
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| Publication number | Publication date |
|---|---|
| CN102936938A (en) | 2013-02-20 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20180201 Address after: 226500 Jiangsu city of Nantong province Rugao City Ding Yan Zhen Zhao Ming Cun 12 Group No. 75 Patentee after: NANTONG TONGDE ELECTRIC EQUIPMENT CO.,LTD. Address before: No. 33 No. 33, No. 201711, No. 201711 new weir foundation of Baihe Town, Baihe Town, Qingpu District Patentee before: Shanghai Gannan Industrial Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 |