CN206046705U - A kind of deformation processing equipment of aluminum alloy mould plate - Google Patents
A kind of deformation processing equipment of aluminum alloy mould plate Download PDFInfo
- Publication number
- CN206046705U CN206046705U CN201621002067.XU CN201621002067U CN206046705U CN 206046705 U CN206046705 U CN 206046705U CN 201621002067 U CN201621002067 U CN 201621002067U CN 206046705 U CN206046705 U CN 206046705U
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- Prior art keywords
- arc
- roll
- straightening
- connecting shaft
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 33
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 3
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 15
- 238000003672 processing method Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004899 motility Effects 0.000 description 1
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- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The utility model discloses a kind of deformation processing equipment of aluminum alloy mould plate, for aluminium alloy U-shaped straight panel material is carried out arc deforming processing, equipment includes frame, power part, arc roll parts, straightening roll parts, power part includes electromotor and reductor, electromotor is connected with speed reducer drive, and reductor connects arc roll parts and straightening roll parts via described in gear train connection.Arc roll parts include at least 3 groups arc rolls, and between each group arc roll, radian is incremented by successively.Compared with prior art, in above-mentioned processing method and equipment, processing ease, arc deforming flexibility ratio are high, the process-cycle is short, high precision, and low cost can be according to the customized special arc finished section bar of customer requirement.
Description
Technical field
This utility model is related to aluminum alloy mould plate manufacture field, and in particular to a kind of deformation processing of aluminum alloy mould plate sets
It is standby, a kind of especially process equipment that aluminium alloy U-shaped straight panel material is carried out depth arc deforming according to specified radian.
Background technology
At present, the deformation processing method and equipment of aluminum alloy mould plate commonplace present on market is for straight type
Sheet material design, that what is commercially sold is straight based plate, and developing rapidly with building trade, many unconventional buildings
Appearance so that existing straight based plate can not meet the construction demand of unconventional building, for the construction of unconventional building, such as
Need then to need directly to contact tailor-made with aluminium alloy extrusions manufacturer using the template with certain radian, and aluminium alloy extrusions life
Produce producer and need to often merge order, centralized production, cause the process-cycle longer, cause aluminum alloy mould plate production cost to sharply increase,
And lack motility.
During the actual manufacturing, the high U-shaped straight panel material resilience force of aluminium alloy, difficult deformation, deformation are yet there is
The unmanageable problem of precision, existing in the market to press arc equipment, not possessing is carried out aluminium alloy U-shaped straight panel material accurately
The ability of arc deforming.
The content of the invention
For the problems referred to above, the purpose of this utility model is to provide one kind by aluminium alloy U-shaped straight panel material according to specified radian
The aluminium alloy extrusions process equipment of depth arc deforming is carried out, the deformation processing for the U-shaped straight panel material of aluminium alloy provides the process-cycle
Short, low production cost, the flexible equipment of processing.
For achieving the above object, this utility model takes technical scheme below:
A kind of deformation processing equipment of aluminum alloy mould plate, the equipment include frame, power part, arc roll parts, tune
Straight roll parts, the power part include electromotor and reductor, and the electromotor is connected with the speed reducer drive, described to subtract
Fast machine connects arc roll parts and straightening roll parts via described in gear train connection.
Used as the improvement to arc roll, the arc roll parts include at least 3 groups arc rolls, each group arc roll
Between radian it is incremented by successively.
Further, the arc roll parts include 5 ~ 6 groups of arc rolls.
Further, second group of arc roll crown is 1.5 ~ 3 times of first group of arc roll crown, and the 3rd group of arc rolls
Roller radian is 3 ~ 6 times of first group of arc roll crown.
Further, every group of arc roll includes arc roll and arc lower roll, and upper arc roll includes convex roller
Wheel and upper arc roll connecting shaft, arc lower roll include spill running roller and arc lower roll connecting shaft, and upper arc roll passes through
Upper arc roll connecting shaft is connected with frame, and arc lower roll is connected with frame by arc lower roll connecting shaft, lower arcuate
Spring is provided between roll connecting shaft, upper arc roll connecting shaft top is provided with arc regulating bolt;Every group of arc roll it is convex
Shape running roller radian is corresponding with spill running roller radian.
Further, thickness and spill running roller cambered surface radius phase of the convex running roller cambered surface radius plus institute's jewelling alloy templates
Deng.
Used as the improvement to straightening roll, the straightening roll parts include three groups of straightening rolls, every group of straightening roll bag
Straightening running roller and straightening roll connecting shaft are included, straightening roll is connected with frame by straightening roll connecting shaft, the connection of straightening roll
Axle is provided with upper and lower two straightening regulating bolts;The straightening roll connecting shaft of three groups of straightening rolls is arranged in isosceles triangle.
The beneficial effects of the utility model are, compared with prior art, this process and apparatus, processing ease, radian
Deformation flexibility ratio is high, the process-cycle is short, machining accuracy is high, on the premise of end product quality is ensured, aluminum conjunction can be greatly reduced
The cost of the pressure arc blow of metal type material, according to the customized special arc finished section bar of customer requirement, can give the processing of aluminium alloy
Bring convenience so that aluminium alloy extrusions processing there occurs revolutionary change.
Description of the drawings
Fig. 1 is the deformation processing equipment main assembly drawing of aluminum alloy mould plate;
Fig. 2 is the deformation processing equipment side installation diagram of aluminum alloy mould plate;
Fig. 3 is the deformation processing equipment arc roll structure figure of aluminum alloy mould plate;
Fig. 4 is the deformation processing equipment straightening roll structure figure of aluminum alloy mould plate.
Reference:1. frame;2. electromotor;3. reductor;4. first group of arc roll;5. second group of arc roll;
6. the 3rd group of arc roll;7. straightening regulating bolt;8. straightening roll;9. arc roll is gone up;10. arc lower roll;11. arcs
Regulating bolt;12. springs;13. gear trains;14. convex running rollers;15. spill running rollers;The upper arc roll connecting shafts of 16-1.;16-
2. arc lower roll connecting shaft;17. straightening running rollers;18. straightening roll connecting shafts.
Specific embodiment
As Figure 1-4, the deformation processing equipment of a kind of aluminum alloy mould plate, the equipment include frame 1, power part, arc
Shape roll parts, straightening roll parts, the power part include electromotor 2 and reductor 3, the electromotor 2 and the deceleration
Machine 3 is connected, and the reductor 3 connects via gear train 13 and described connects arc roll parts and straightening roll parts.
Arc roll parts include at least 3 groups arc rolls, and between each group arc roll, radian is incremented by successively.
It is preferred that arc roll parts include 5 ~ 6 groups of arc rolls.
It is preferred that second group of 4 radian of arc roll is 1.5 ~ 3 times of first group of 5 radian of arc roll, the 3rd group of arc roll 6
Radian is 3 ~ 6 times of first group of 4 radian of arc roll.
Every group of arc roll includes arc roll 9 and arc lower roll 10, and upper arc roll 9 includes 14 He of convex running roller
Upper arc roll connecting shaft 16-1, arc lower roll 10 include spill running roller 15 and arc lower roll connecting shaft 16-2, upper arc
Roll 9 is connected with frame 1 by upper arc roll connecting shaft 16-1, and arc lower roll 10 passes through arc lower roll connecting shaft 16-2
It is connected with frame 1, between lower arcuate roll connecting shaft, is provided with spring 12, upper arc roll connecting shaft 16-1 top is provided with arc
Regulating bolt 11;14 radian of convex running roller of every group of arc roll is corresponding with 15 radian of spill running roller.
14 cambered surface radius of convex running roller are equal with 15 cambered surface radius of spill running roller plus the thickness of institute's jewelling alloy templates.
Straightening roll parts include three groups of straightening rolls 8, and every group of straightening roll includes that straightening running roller 17 and straightening roll connect
Spindle 18, straightening roll 17 are connected with frame 1 by straightening roll connecting shaft 18, and straightening roll connecting shaft 18 is provided with upper and lower two
Straightening regulating bolt 7;The straightening roll connecting shaft 18 of three groups of straightening rolls 8 is arranged in isosceles triangle.
In present embodiment:Process equipment power section includes electromotor 2 and reductor 3;Equipment is run via electromotor 2
Power is produced, drives reductor 3, velocity transducer of the reductor 3 using gear to change into and can use power, and passed through
Gear train 13 passes to first group of arc roll, 4, second group of arc roll 5, the 3rd group of arc roll 6 and straightening roll 8, is aluminum
The depth arc deforming of alloy templates provides power.
Above-mentioned process equipment arc roll parts include first group of arc roll, 4, second group of arc roll 5, the 3rd group
Arc roll 6 and arc regulating bolt 11, section bar is via the mutual squeezing action of top and bottom rolls of first group of arc roll 4 in section bar
Surface, carries out preliminary arc deforming to which, then via second group of arc roll 5 the mutual squeezing action of top and bottom rolls in section bar table
Face, carries out moderate arc deforming to which;Section bar is via the mutual squeezing action of top and bottom rolls of the 3rd group of arc roll 6 in section bar table
Face, carries out depth arc deforming to which, and the U-shaped bottom surface and two side elevations for enabling aluminum alloy to U-shaped straight panel material produces arc deforming.
Above-mentioned process equipment arc roll parts include arc roll 9, arc lower roll 10, and upper arc roll 9 is wrapped
Convex running roller 14 and arc roll connecting shaft 16-1 are included, arc lower rolls 10 rollers includes spill running roller 15 and arc roll connecting shaft
16-2, upper arc roll 9, arc lower roll 10 are connected by arc roll connecting shaft with rack section, and two arc rolls connect
Spring 12 is provided between spindle, upper 9 top of arc roll is provided with arc regulating bolt 11.
Spring 12 is provided with arc roll between two arc roll connecting shafts, spring is compressed by arc roll connecting shaft
Bounce is produced, arc roll 9 and arc lower roll 10 maintain elastic compression in fixation;Upper 9 top of arc roll is provided with arc
Regulating bolt 11, can adjust the distance between upper arc roll 9 and arc lower roll 10 by adjusting arc regulating bolt 11,
Reach the purpose for adjusting institute's die mould material radian.
Arc roll camber 14 profiles of running roller are domed, there is provided downward active force, 15 profile of spill running roller are concave,
Active force upwards is provided, two-way interaction can both fix section bar position, section bar force can be produced arc deforming again.
Arc roll camber running roller 14 is fitted like a glove with the radian of 15 cambered surface joint of spill running roller, i.e. convex running roller 14
Radius of the radian plus institute's die mould material thickness it is identical with the radius of the radian of spill running roller 14, such purpose is to ensure to be pressed
The Surface of profile of radian can keep good smoothness, the section bar of arc deforming control the precision of radian.
Above-mentioned process equipment straightening roll 8 includes straightening running roller 17 and straightening roll connecting shaft 18, straightening roll 8 and machine
Frame 1 is connected by straightening roll connecting shaft 18, and straightening roll connecting shaft 18 is provided with upper and lower two straightening regulating bolts 7.
It is depth arc deforming via the U-shaped straight panel material of aluminium alloy after the deformation of arc roll crown, the U-shaped both sides of sheet material
Facade produces slight arc deforming, and such section bar can not directly use, need to carry out which straightening process, offsets sheet material
U-shaped two side elevation on slight arc deforming;
Above-mentioned process equipment straightening roll 8 is set to three groups, and the straightening roll connecting shaft of three groups of straightening rolls is in isosceles
Triangular pitch, arc deforming section bar enter the straight roller 8 of straightening under the drive of gear train 13, and upper straightening roll provides downward work
Firmly, lower straightening roll provides active force upwards, adjusts the slight arc deforming of U-shaped two side elevation of sheet material through extruding
Directly.
Upper and lower two straightening regulating bolts 7 are set at straightening roll connecting shaft 18 in straightening roll 8, by straightening upper and lower two
The distance between individual straightening regulating bolt 7 is adjusting the straightening radian size of straightening roll 8.
Claims (7)
1. the deformation processing equipment of a kind of aluminum alloy mould plate, it is characterised in that the equipment includes that frame, power part, arc roll
Roller segment, straightening roll parts, the power part include electromotor and reductor, and the electromotor is connected with the speed reducer drive
Connect, the reductor connects the arc roll parts and straightening roll parts via gear train.
2. the deformation processing equipment of aluminum alloy mould plate according to claim 1, it is characterised in that the arc roll parts
Comprising at least 3 groups arc rolls, between each group arc roll, radian is incremented by successively.
3. the deformation processing equipment of aluminum alloy mould plate according to claim 2, it is characterised in that the arc roll parts
Comprising 5 ~ 6 groups of arc rolls.
4. the deformation processing equipment of aluminum alloy mould plate according to claim 2, it is characterised in that second group of arc roll arc
Degree is 1.5 ~ 3 times of first group of arc roll crown, and the 3rd group of arc roll crown is the 3 ~ 6 of second group of arc roll crown
Times.
5. the deformation processing equipment of aluminum alloy mould plate according to claim 2, it is characterised in that every group of arc roll includes
Upper arc roll and arc lower roll, upper arc roll include convex running roller and upper arc roll connecting shaft, arc lower roll bag
Spill running roller and arc lower roll connecting shaft are included, upper arc roll is connected with frame by upper arc roll connecting shaft, arc lower
Roll is connected with frame by arc lower roll connecting shaft, and spring, upper arc roll are provided between lower arcuate roll connecting shaft
Connecting shaft top is provided with arc regulating bolt;The convex running roller radian of every group of arc roll is corresponding with spill running roller radian.
6. the deformation processing equipment of aluminum alloy mould plate according to claim 5, it is characterised in that convex running roller cambered surface radius
It is equal with spill running roller cambered surface radius plus the thickness of institute's jewelling alloy templates.
7. the deformation processing equipment of aluminum alloy mould plate according to claim 1, it is characterised in that the straightening roll parts
Including three groups of straightening rolls, every group of straightening roll includes straightening running roller and straightening roll connecting shaft, and straightening roll is rolled by straightening
Roller connecting shaft is connected with frame, and straightening roll connecting shaft is provided with upper and lower two straightening regulating bolts;The straightening of three groups of straightening rolls
Roll connecting shaft is arranged in isosceles triangle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621002067.XU CN206046705U (en) | 2016-08-31 | 2016-08-31 | A kind of deformation processing equipment of aluminum alloy mould plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621002067.XU CN206046705U (en) | 2016-08-31 | 2016-08-31 | A kind of deformation processing equipment of aluminum alloy mould plate |
Publications (1)
Publication Number | Publication Date |
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CN206046705U true CN206046705U (en) | 2017-03-29 |
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Application Number | Title | Priority Date | Filing Date |
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CN201621002067.XU Expired - Fee Related CN206046705U (en) | 2016-08-31 | 2016-08-31 | A kind of deformation processing equipment of aluminum alloy mould plate |
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CN (1) | CN206046705U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106180269A (en) * | 2016-08-31 | 2016-12-07 | 中国人民解放军63926部队 | The deformation processing method of a kind of aluminum alloy mould plate and equipment thereof |
CN116237341A (en) * | 2023-03-16 | 2023-06-09 | 西安理工大学 | Automatic recycling and flattening device and method for pop cans |
-
2016
- 2016-08-31 CN CN201621002067.XU patent/CN206046705U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106180269A (en) * | 2016-08-31 | 2016-12-07 | 中国人民解放军63926部队 | The deformation processing method of a kind of aluminum alloy mould plate and equipment thereof |
CN106180269B (en) * | 2016-08-31 | 2018-05-18 | 中国人民解放军63926部队 | The deformation processing method and its equipment of a kind of aluminum alloy mould plate |
CN116237341A (en) * | 2023-03-16 | 2023-06-09 | 西安理工大学 | Automatic recycling and flattening device and method for pop cans |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170329 |