CN102926221A - Environment-friendly synthetic sofa leather and preparation method thereof - Google Patents
Environment-friendly synthetic sofa leather and preparation method thereof Download PDFInfo
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- CN102926221A CN102926221A CN 201210473008 CN201210473008A CN102926221A CN 102926221 A CN102926221 A CN 102926221A CN 201210473008 CN201210473008 CN 201210473008 CN 201210473008 A CN201210473008 A CN 201210473008A CN 102926221 A CN102926221 A CN 102926221A
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Abstract
The invention discloses environment-friendly synthetic sofa leather and a preparation method of the synthetic sofa leather. The synthetic sofa leather is prepared by dipping waterborne polyurethane size, wherein the waterborne polyurethane size is formulated by waterborne polyurethane resin, a defoamer, a thickener, a flatting agent, an organic silicon drying lubricant, a drier and a cross-linking agent. The environment-friendly synthetic sofa leather is produced by the environment-friendly material waterborne polyurethane resin. The product is low in cost, pure ecological and environment-friendly, and can meet the requirements of low-carbon life.
Description
Technical field
The invention belongs to the synthetic leather field, be specifically related to synthetic sofa artificial leather of a kind of environment-friendly type and preparation method thereof.
Background technology
Natural leather is owing to having good natural characteristic and be widely used in by people and produce commodity and industrial goods, but along with the growth of world population, human demand multiplication to leather, a limited number of natural leathers can not satisfy this demand of people already.For solving this contradiction, scientists namely begin one's study decades ago exploit person fabricate-leather, synthetic leather are to remedy the deficiency of natural leather.Facts have proved at present, every premium properties of synthetic leather is that natural leather can't replace, and analyzes from market both domestic and external, and synthetic leather has also replaced the natural leather of inadequate resource in a large number.Adopt artificial leather and synthetic leather to make the decoration of case and bag, clothes, footwear, vehicle and furniture, day by day obtain affirming of market, its range of application is wide, and quantity is big, more than the kind, is that traditional natural leather can't satisfy.But often there are the shortcomings such as with an organic solvent not environmental protection of contaminated environment of production process, wearing and tearing are very fast, folding resistance is poor in existing synthetic leather.
Summary of the invention
The objective of the invention is on the basis of existing technology, provide a kind of environment-friendly type to synthesize sofa artificial leather.
Another object of the present invention provides the preparation method of the synthetic sofa artificial leather of a kind of above-mentioned environment-friendly type.
Purpose of the present invention can reach by following measures:
A kind of environment-friendly type is synthesized sofa artificial leather, and this synthetic sofa artificial leather adopts steep water based polyurethane slurry to be prepared from, and described aqueous polyurethane slurry is made into by the component of following weight portion:
Wherein waterborne polyurethane resin further is the synthetic aqueous polyurethane of polyester-type dihydroxylic alcohols.Its mechanical property is than the height of polyether-type, its modulus and to draw high intensity all better.
Crosslinking agent is divided into three kinds of low temperature, middle temperature, high temperature, under different temperatures cross-linking reaction occurs respectively, has improved that water-base polyurethane material is water-fast, chemically-resistant solvent, the poor shortcoming of resistance to elevated temperatures.Crosslinking agent among the present invention is selected from warm crosslinking agent among DT-100 crosslinking agent, the EVA, XR-100 crosslinking agent, DT-100W high-temperature cross-linking agent.
Defoamer among the present invention is selected from polyether-modified polysiloxane defoamer.
Described thickener is selected from CA-908 aqueous polyurethane thickener, K-800 aqueous polyurethane thickener or CA-902 aqueous polyurethane thickener.
Described levelling agent is selected from long brightness BNK-LK600 levelling agent, D-3000 aqueous polyurethane levelling agent or RA1103 aqueous polyurethane levelling agent.。
The dried lubrication prescription of described organosilicon is selected from the dried lubrication prescription of MOLYKOTE 557 organosilicons or the dried lubrication prescription of DOW CORNING 557 organosilicons.
Between defoamer among the present invention, thickener, levelling agent, the dried lubrication prescription of organosilicon with and with the synergy that cooperatively interacts of waterborne polyurethane resin, can improve in the aqueous polyurethane process of producing product because of molecular weight and surface tension than the low various disadvantages that easily produce of solvent-borne type.
Drier among the present invention is dibutyl tin laurate.
The invention also discloses a kind of preparation method of above-mentioned synthetic sofa artificial leather: first base fabric is carried out the starching preliminary treatment, the fabricbase that obtains in preliminary treatment after the oven dry floods at least one deck aqueous polyurethane slurry and in the foaming furnace drying in oven, be coated with again intumescent coating, 110~130 ℃ of lower oven dry, paint at last or the post processing that adds lustre to, and get final product.
Wherein the starching preliminary treatment refers to that coating waterborne polyurethane resin at base fabric seals pulp, so that the adhesive force of increase and coating mainly is starching on scutcher, again 55~65 ℃ of lower oven dry rollings; Described intumescent coating is the waterborne polyurethane resin layer.
Beneficial effect of the present invention:
The synthetic sofa artificial leather of environment-friendly type of the present invention adopts environmentally friendly material waterborne polyurethane resin to produce, and the low-carbon (LC) needs of life has been satisfied in low, the pure ecology of its cost, environmental protection.
The specific embodiment
Embodiment 1
The aqueous polyurethane stock quality forms: 100 parts of waterborne polyurethane resins, 0.1 part of polyether-modified polysiloxane defoamer, 0.2 part of CA-908 aqueous polyurethane thickener, 0.2 part of long brightness BNK-LK600 levelling agent, 0.1 part of the dried lubrication prescription of MOLYKOTE 557 organosilicons, 0.05 part of dibutyl tin laurate, 0.3 part of DT-100 crosslinking agent.
With nonwoven fabric base fabric starching waterborne polyurethane resin on scutcher, seal pulp first, in 60 ℃ of oven dry rollings, obtain base cloth again.Unreel base cloth at foaming furnace, with 30 m/mins speed coating one deck aqueous polyurethane slurry, enter the foaming furnace oven for drying after the coating, decide according to the difference of the thickness requirement of product, some need are coated with the aqueous polyurethane slurry two to three times.120 ℃ of lower oven dry.After aforementioned production is complete, can carry out from the teeth outwards according to client's requirement the processing of glossiness (light and dumb light) processing or color.
Embodiment 2
The aqueous polyurethane stock quality forms: 100 parts of waterborne polyurethane resins, 0.2 part of polyether-modified polysiloxane defoamer, 0.3 part of CA-902 aqueous polyurethane thickener, 0.2 part of long brightness BNK-LK600 levelling agent, 0.1 part of the dried lubrication prescription of DOW CORNING 557 organosilicons, 0.1 part of dibutyl tin laurate, 0.2 part of DT-100 crosslinking agent.
With nonwoven fabric base fabric starching waterborne polyurethane resin on scutcher, seal pulp first, in 60 ℃ of oven dry rollings, obtain base cloth again.Unreel base cloth at foaming furnace, with 30 m/mins speed coating one deck aqueous polyurethane slurry, enter the foaming furnace oven for drying after the coating, decide according to the difference of the thickness requirement of product, some need are coated with the aqueous polyurethane slurry two to three times.Be coated with again one deck waterborne polyurethane resin layer, 121 ℃ of lower oven dry.After aforementioned production is complete, can carry out from the teeth outwards according to client's requirement the processing of glossiness (light and dumb light) processing or color.
Embodiment 3
The aqueous polyurethane stock quality forms: 100 parts of waterborne polyurethane resins, 0.3 part of polyether-modified polysiloxane defoamer, 0.1 part of CA-908 aqueous polyurethane thickener, 0.3 part of D-3000 aqueous polyurethane levelling agent, 0.1 part of the dried lubrication prescription of DOW CORNING 557 organosilicons, 0.1 part of dibutyl tin laurate, 0.4 part of DT-100 crosslinking agent.
With nonwoven fabric base fabric starching waterborne polyurethane resin on scutcher, seal pulp first, in 55 ℃ of oven dry rollings, obtain base cloth again.Unreel base cloth at foaming furnace, with 30 m/mins speed coating one deck aqueous polyurethane slurry, enter the foaming furnace oven for drying after the coating, decide according to the difference of the thickness requirement of product, some need are coated with the aqueous polyurethane slurry two to three times.Be coated with again one deck waterborne polyurethane resin layer, 122 ℃ of lower oven dry.After aforementioned production is complete, can carry out from the teeth outwards according to client's requirement the processing of glossiness (light and dumb light) processing or color.
Performance test
The present embodiment product and German Bayer company and U.S.'s generation are risen company's like product carries out EN-71Part3 standard, eight large heavy metal indexs, intensity, fire-retardant value and tests in price and compare.The results are shown in following table.
Claims (10)
1. the synthetic sofa artificial leather of environment-friendly type is characterized in that this synthetic sofa artificial leather adopts steep water based polyurethane slurry to be prepared from, and described aqueous polyurethane slurry is made into by the component of following weight portion:
2. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that described crosslinking agent is selected from warm crosslinking agent among DT-100 crosslinking agent, the EVA, XR-100 crosslinking agent, DT-100W high-temperature cross-linking agent.
3. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that described defoamer is selected from polyether-modified polysiloxane defoamer.
4. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that described thickener is selected from CA-908 aqueous polyurethane thickener, K-800 aqueous polyurethane thickener or CA-902 aqueous polyurethane thickener.
5. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that described levelling agent is selected from long brightness BNK-LK600 levelling agent, D-3000 aqueous polyurethane levelling agent or RA1103 aqueous polyurethane levelling agent.
6. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that the dried lubrication prescription of described organosilicon is selected from the dried lubrication prescription of MOLYKOTE 557 organosilicons or the dried lubrication prescription of DOW CORNING 557 organosilicons.
7. the synthetic sofa artificial leather of environment-friendly type according to claim 1 is characterized in that described drier is dibutyl tin laurate.
8. environment-friendly type according to claim 1 is synthesized sofa artificial leather, the preparation method who it is characterized in that this synthetic sofa artificial leather is: first base fabric is carried out the starching preliminary treatment, the base cloth that obtains in preliminary treatment after the oven dry floods at least one deck aqueous polyurethane slurry and in the foaming furnace drying in oven, be coated with again intumescent coating, 110~130 ℃ of lower oven dry, paint at last or the post processing that adds lustre to, and get final product.
9. the synthetic sofa artificial leather of environment-friendly type according to claim 8 is characterized in that described starching preliminary treatment refers to that coating waterborne polyurethane resin at base fabric seals pulp, again 55~65 ℃ of lower oven dry; Described intumescent coating is the waterborne polyurethane resin layer.
10. the preparation method of the synthetic sofa artificial leather of an environment-friendly type claimed in claim 1, it is characterized in that first base fabric being carried out the starching preliminary treatment, the base cloth that obtains in preliminary treatment after the oven dry floods at least one deck aqueous polyurethane slurry and in the foaming furnace drying in oven, be coated with again intumescent coating, 110~130 ℃ of lower oven dry, paint at last or the post processing that adds lustre to, and get final product;
Wherein said aqueous polyurethane slurry is made into by the component of following weight portion:
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104294669A (en) * | 2014-10-08 | 2015-01-21 | 安徽安利合成革股份有限公司 | Production method of environmental-friendly furniture sofa leather with low DMF (Dimethyl Formamide) content |
WO2015007036A1 (en) * | 2013-07-17 | 2015-01-22 | 江苏国信合成革有限公司 | Aqueous textile for interior decoration of ecological vehicle and preparation method therefor |
CN104562728A (en) * | 2013-10-27 | 2015-04-29 | 江苏国信合成革有限公司 | Environment-friendly clothing leather and preparation method thereof |
CN104562726A (en) * | 2013-10-27 | 2015-04-29 | 江苏国信合成革有限公司 | Water antistatic synthetic leather and preparation method thereof |
CN105970640A (en) * | 2016-06-24 | 2016-09-28 | 江苏国信复合材料科技股份有限公司 | Solvent-free polyurethane sofa leather and preparation method thereof |
WO2017012239A1 (en) * | 2015-07-22 | 2017-01-26 | 江苏国信复合材料科技股份有限公司 | Low voc polyurethane synthetic leatherand manufacturing method therefor |
CN108164742A (en) * | 2017-12-26 | 2018-06-15 | 浙江圣奥家具制造有限公司 | A kind of generation technique of spray mo(u)lding sofa |
-
2012
- 2012-11-20 CN CN 201210473008 patent/CN102926221A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015007036A1 (en) * | 2013-07-17 | 2015-01-22 | 江苏国信合成革有限公司 | Aqueous textile for interior decoration of ecological vehicle and preparation method therefor |
CN104562728A (en) * | 2013-10-27 | 2015-04-29 | 江苏国信合成革有限公司 | Environment-friendly clothing leather and preparation method thereof |
CN104562726A (en) * | 2013-10-27 | 2015-04-29 | 江苏国信合成革有限公司 | Water antistatic synthetic leather and preparation method thereof |
WO2015058419A1 (en) * | 2013-10-27 | 2015-04-30 | 江苏国信合成革有限公司 | Environmentally friendly garment leather and preparation method thereof |
CN104294669A (en) * | 2014-10-08 | 2015-01-21 | 安徽安利合成革股份有限公司 | Production method of environmental-friendly furniture sofa leather with low DMF (Dimethyl Formamide) content |
WO2017012239A1 (en) * | 2015-07-22 | 2017-01-26 | 江苏国信复合材料科技股份有限公司 | Low voc polyurethane synthetic leatherand manufacturing method therefor |
CN105970640A (en) * | 2016-06-24 | 2016-09-28 | 江苏国信复合材料科技股份有限公司 | Solvent-free polyurethane sofa leather and preparation method thereof |
CN108164742A (en) * | 2017-12-26 | 2018-06-15 | 浙江圣奥家具制造有限公司 | A kind of generation technique of spray mo(u)lding sofa |
CN108164742B (en) * | 2017-12-26 | 2020-08-11 | 浙江圣奥家具制造有限公司 | Production process of spray-molded sofa |
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Application publication date: 20130213 |