CN102924058B - Perforated brick prepared by sintering attapulgite and shale - Google Patents
Perforated brick prepared by sintering attapulgite and shale Download PDFInfo
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- CN102924058B CN102924058B CN2012104750436A CN201210475043A CN102924058B CN 102924058 B CN102924058 B CN 102924058B CN 2012104750436 A CN2012104750436 A CN 2012104750436A CN 201210475043 A CN201210475043 A CN 201210475043A CN 102924058 B CN102924058 B CN 102924058B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention discloses a perforated brick prepared by sintering attapulgite and shale. The technical key point is that ingredients of the perforated brick are composed of attapulgite clay with hyperviscous attapulgite clay powder, attapulgite clay tailings powder, shale powder, volcaniclastic rock mixture, coal gangue and bentonite tailings powder, wherein the ingredients of the perforated brickare uniformly stirred and conveyed to a dual-level vacuum brick making machine; the ingredients are extruded and formed in a vacuum state and a blank is cut to obtain a semi-finished product of the perforated brick; and the semi-finished product of the perforated brick is dried naturally in the air and conveyed to a tunnel kiln to sinter to obtain a finished product of the perforated brick. The perforated brick has the characteristics of high intensity, heat preservation, heat insulation, sound insulation and the like; a large quantity of various waste materials are adopted in the ingredients, so that a resource utilization rate can be improved, and the waste materials can be turned into wealth; land occupation is reduced; the environment can be protected and purified, energy resources can be reduced and production cost can be reduced; and the perforated brick prepared by the sintering attapulgite and the shale is suitable for wall constructions.
Description
Technical field
The present invention relates to building material field, be specifically related to a kind of Attapulgite shale sintered perforated brick.
Background technology
Novel wall material mainly refers to take the material of construction that the non-clay resources such as sandstone, shale, industrial solid waste residue, the remaining soil of building are the starting material mechanization production; there is protection soil, protection of the environment, save energy, utilize refuse, gain in strength and the characteristic such as economic and practical; shale brick is compared with clay solid brick; sharpest edges are that its production does not damage arable land and energy consumption is lower, meet national technical development policy.
Shale is by clay, in earth movement, to be pushed and the rock that forms, there is laminated or laminar bedding, impact easy splinter with hard thing, shale does not have viscosity, and plasticity-and water-permeable are all very poor, just can be processed into shale green bricks after need to pulverizing very carefully by block shale, otherwise dried shale green bricks crackle is many, and in sintering process, can causes crystal to be heated inhomogeneous and produce explosion, fraction defective is higher, has increased production cost.
Mineral Resources in China 80% is intergrowth mineral, and a large amount of valuable resources retain among mine tailing, and tailings impoundment need to take a large amount of soils.A lot of Tailings Dams exceed the time limit or excess load is used, and even violation operation, make Tailings Dam have great potential safety hazard, and people's property and the life security of surrounding area caused to serious threat.
Attapulgite clay, except containing attapulgite, often contains the mineral such as montmorillonite, kaolinite, hydromica, sepiolite, quartz, opal and carbonate.
The volcanoclastic rock that also has with the symbiosis of attapulgite clay ore deposit, volcanoclastic rock is mostly on the upper strata in attapulgite clay ore deposit, the thickness of the volcanoclastic rock ore bed on upper strata, some attapulgite clays mining area is up to tens of rice, attapulgite clay is in recovery process, the volcanoclastic rock on upper strata, attapulgite clay mining area is abandoned as waste, investigate factually, the volcanoclastic rock that 1 ton of attapulgite clay of every exploitation produces has more than 30 tons, by the output of producing 150000 tons per year, calculate, the volcanoclastic rock produced is up to 4,500,000 tons, all can be utilized for many years, whole mining area is the volcanoclastic rock mixture of again piling up everywhere, cause the serious wasting of resources and financial loss.
Coal gangue is thrown aside, takies tract, and sulfide in coal gangue is overflowed or leached can atmosphere pollution, farmland and water body, and waste dump also can the spontaneous combustion presence of fire, or, in the avalanche in rainy season, silts river up and cause disaster.
China Patent Publication No.: CN102765961A, open day: on November 07th, 2012, patent name is " a kind of method of utilizing shale to prepare the aerating hollow brick ", disclose " a kind of method of utilizing shale to prepare the aerating hollow brick; carry out in accordance with the following steps: (1) presses following butt mass parts mixing raw material: granularity 1000-1500 purpose shale after pulverization process; lime, flyash; (2) 85-95% by above-mentioned steps (1) mixing raw material butt quality adds water, the 0.04-0.06% of mixing raw material butt quality adds the aluminium scrap powder, the 9-11% of lime quality adds gypsum, the 1-4% peregal of aluminium scrap opaque amount, the 0.1-0.3% trolamine of lime quality etc.; Amount of shale of the present invention is large, energy-conserving and environment-protective, alleviates shale and stores up the place problem that processing brings, and provides new raw material sources for hollow brick simultaneously ".
Above-mentioned patent weak point is " by following butt mass parts mixing raw material: granularity 1000-1500 purpose shale after pulverization process; lime; flyash ", 1000-1500 purpose particle fineness is equivalent to 0.012～0.009 millimeter, the production cost that is worked into this particle fineness is very high, can not be applicable to the actual production of building materials industry.
Summary of the invention
The objective of the invention is to overcome weak point in prior art, a kind of Attapulgite shale sintered perforated brick is provided.
The batching of Attapulgite shale sintered perforated brick is comprised of the sticky attapulgite clay powder of height, attapulgite clay mine tailing, shale powder, volcanoclastic rock mixture, coal gangue and wilkinite mine tailing.
The production method of Attapulgite shale sintered perforated brick: be transported in Double-stage vacuum brick making machine after the batching of Attapulgite shale sintered perforated brick is stirred, cut the work in-process that base is Attapulgite shale sintered perforated brick after extrusion under vacuum, be transported to the finished product that tunnel kiln sintering becomes Attapulgite shale sintered perforated brick after naturally drying.
Attapulgite clay be a kind of layer of chain-like structure containing Shuifu County's zeopan clay mineral, attapulgite clay soil property exquisiteness, water-absorbent is strong, tool viscosity and plasticity-when wet, be conducive to the bonding between raw material, can improve intensity and the porosity of Attapulgite shale sintered perforated brick.
High sticky attapulgite clay powder refers to gets 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add again 372g water, the suspension cup is placed on homogenizer, under the rotating speed of 11000 rev/mins, stir 20 minutes, to pour in the beaker of 250ml through the high-speed stirring sample suspension again the viscosity of using NDJ-1 type rotational viscosimeter to be tested its suspension, tested viscosity value>=2200 into
mPasthe attapulgite clay powder be high sticky attapulgite clay powder, the height that the present invention selects glues attapulgite clay powder particles fineness≤0.074 millimeter.
Attapulgite clay can mix in recovery process a certain amount of rubble and earth, can't be sieved, and as a kind of mine tailing, abandons, and causes a large amount of wastings of resources, and the present invention selects the attapulgite clay mine tailing after pulverizing, particle fineness≤0.105 millimeter.
Shale is a kind of sedimentogeneous rock, and complicated component, but the joint that all has thin laminated or thin slice stratiform are mainly the rocks formed through pressure and temperature by the clay deposition, but wherein mix chip and other chemical substances that quartz, feldspar are arranged.According to the composition of its tramp material, can be divided into: calcareous shale, irony shale, siliceous shale, carbonaceous shale, black shale, oil shale etc.The present invention selects the shale powder after pulverizing, particle fineness≤0.105 millimeter.
Volcanoclastic rock is the rock of the transitional type between magma lava and sedimentogeneous rock, wherein the composition more than 50% is comprised of the material of pyroclastic flow ejection, and these tephras are mainly the lava of premature coagulation on volcano, the rock formation that passage is burst on every side when volcanic eruption.The volcanoclastic rock mixture comprises landwaste, brilliant bits, glassiness bits, slurry bits, volcanic block, volcanic gravel and volcanic ash, volcanoclastic rock can increase the intensity of Attapulgite shale sintered perforated brick, the present invention selects the volcanoclastic rock mixture after pulverizing, particle fineness≤0.15 millimeter.
Coal gangue is the solid waste discharged in coal mining process and coal washing process, the present invention uses coal gangue can save the energy, increases the content of aluminum oxide, improves the intensity of Attapulgite shale sintered perforated brick, the present invention selects the coal gangue after pulverizing, particle fineness≤0.105 millimeter.
Wilkinite has plasticity-and agglutinating value(of coal), and the wilkinite mine tailing that the present invention selects is distributed in the lower floor in attapulgite clay ore deposit mostly, is difficult to carry out independent exploitation, quality is also poor, major part is abandoned in the mine tailing district, and the present invention selects the wilkinite mine tailing after pulverizing, particle fineness≤0.105 millimeter.
The present invention is achieved by following technical proposals:
1, the batching of Attapulgite shale sintered perforated brick is comprised of following component by weight percentage: high sticky attapulgite clay powder 2～15%, attapulgite clay mine tailing 5～25%, shale powder 10～40%, volcanoclastic rock mixture 5～25%, coal gangue 5～25%, wilkinite mine tailing 5～15% and water 10～35%;
The production method of described Attapulgite shale sintered perforated brick: (1) the batching of Attapulgite shale sintered perforated brick is added in the two shaft pugmill mixer moved and stirs, after stirring, be transported in Double-stage vacuum brick making machine, cut the work in-process that base is Attapulgite shale sintered perforated brick after extrusion under vacuum, the half-finished hole ratio of Attapulgite shale sintered perforated brick >=30%; (2) work in-process are sent into to dry in room and carried out nature and dry, be transported to the tunnel roasting in kilns after half-finished water ratio≤15%; (3) be divided into three phases in roasting process: the first stage maturing temperature is controlled at 30～300 ℃, and roasting time is controlled at 2～8 hours; The subordinate phase maturing temperature is controlled at 300～800 ℃, and roasting time is controlled at 2～15 hours; The phase III maturing temperature is controlled at 800～1150 ℃, and roasting time is controlled at 2～10 hours; (4) naturally cooling after sintering, be packaged as the finished product of Attapulgite shale sintered perforated brick;
Described half-finished water ratio per-cent is weight ratio.
Be divided into three phases in Attapulgite shale sintered perforated brick roasting process, be conducive to slowly improve maturing temperature, prevent that Attapulgite shale sintered perforated brick from producing explosion, guarantees the quality of product.
The characteristics such as Attapulgite shale sintered perforated brick has that intensity is high, insulation, heat insulation and sound insulation, quality meets the standard-required of " GB13544-2011 sintered perforated brick and porous building-brick ".
In the batching of Attapulgite shale sintered perforated brick, the various wastes of a large amount of employing, not only be conducive to improve resource utilization, turns waste into wealth, and can also reduce land occupation, and protection and environment purification are saved the energy, reduce production costs, and increase economic efficiency.
Attapulgite shale sintered perforated brick is applicable to wall construction
.
Embodiment
Below in conjunction with embodiment, the invention will be further described:
1, the batching of Attapulgite shale sintered perforated brick is comprised of following component by weight percentage: high sticky attapulgite clay powder 4%, attapulgite clay mine tailing 12%, shale powder 30%, volcanoclastic rock mixture 12%, coal gangue 8%, wilkinite mine tailing 6% and water 28%;
The production method of described Attapulgite shale sintered perforated brick: (1) the batching of Attapulgite shale sintered perforated brick is added in the two shaft pugmill mixer moved and stirs, after stirring, be transported in Double-stage vacuum brick making machine, cut the work in-process that base is Attapulgite shale sintered perforated brick after extrusion under vacuum, the half-finished hole ratio of Attapulgite shale sintered perforated brick >=30%; (2) work in-process are sent into to dry in room and carried out nature and dry, be transported to the tunnel roasting in kilns after half-finished water ratio≤15%; (3) be divided into three phases in roasting process: the first stage maturing temperature is controlled at 30～300 ℃, and roasting time is controlled at 4 hours; The subordinate phase maturing temperature is controlled at 300～800 ℃, and roasting time is controlled at 5 hours; The phase III maturing temperature is controlled at 800～1150 ℃, and roasting time is controlled at 3 hours; (4) naturally cooling after sintering, be packaged as the finished product of Attapulgite shale sintered perforated brick.
Claims (1)
1. an Attapulgite shale sintered perforated brick, it is characterized in that, the batching of Attapulgite shale sintered perforated brick is comprised of following component by weight percentage: high sticky attapulgite clay powder 2～15%, attapulgite clay mine tailing 5～25%, shale powder 10～40%, volcanoclastic rock mixture 5～25%, coal gangue 5～25%, wilkinite mine tailing 5～15% and water 10～35%;
The production method of described Attapulgite shale sintered perforated brick: (1) the batching of Attapulgite shale sintered perforated brick is added in the two shaft pugmill mixer moved and stirs, after stirring, be transported in Double-stage vacuum brick making machine, cut the work in-process that base is Attapulgite shale sintered perforated brick after extrusion under vacuum, the half-finished hole ratio of Attapulgite shale sintered perforated brick >=30%; (2) work in-process are sent into to dry in room and carried out nature and dry, be transported to the tunnel roasting in kilns after half-finished water ratio≤15%; (3) be divided into three phases in roasting process: the first stage maturing temperature is controlled at 30～300 ℃, and roasting time is controlled at 2～8 hours; The subordinate phase maturing temperature is controlled at 300～800 ℃, and roasting time is controlled at 2～15 hours; The phase III maturing temperature is controlled at 800～1150 ℃, and roasting time is controlled at 2～10 hours; (4) naturally cooling after sintering, be packaged as the finished product of Attapulgite shale sintered perforated brick;
Described half-finished water ratio per-cent is weight ratio;
The sticky attapulgite clay powder of described height refers to gets 28.0g attapulgite clay powder sample, add in the suspension cup of homogenizer, add again 372g water, the suspension cup is placed on homogenizer, under the rotating speed of 11000 rev/mins, stir 20 minutes, to pour in the beaker of 250ml through the high-speed stirring sample suspension again the viscosity of using NDJ-1 type rotational viscosimeter to be tested its suspension, tested viscosity value>=2200 into
mPasthe attapulgite clay powder be high sticky attapulgite clay powder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104750436A CN102924058B (en) | 2012-11-22 | 2012-11-22 | Perforated brick prepared by sintering attapulgite and shale |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012104750436A CN102924058B (en) | 2012-11-22 | 2012-11-22 | Perforated brick prepared by sintering attapulgite and shale |
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| CN102924058A CN102924058A (en) | 2013-02-13 |
| CN102924058B true CN102924058B (en) | 2013-10-09 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106518149B (en) * | 2016-11-24 | 2019-04-23 | 吉林大学 | A kind of method of oil shale semi-coke and iron tailing sintered water-permeable brick |
| CN117623802B (en) * | 2023-12-11 | 2024-09-10 | 四川君和环保股份有限公司 | Water treatment ceramsite and preparation method and application thereof |
Citations (4)
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| RU2332385C1 (en) * | 2006-12-25 | 2008-08-27 | Юлия Алексеевна Щепочкина | Ceramic body |
| CN102503515A (en) * | 2011-11-10 | 2012-06-20 | 许庆华 | Cylindrical refractory attapulgite ceramsite |
| CN102515786A (en) * | 2011-11-10 | 2012-06-27 | 许庆华 | Gravel-shaped attapulgite fireproof ceramsite |
| CN102515832A (en) * | 2011-11-10 | 2012-06-27 | 许庆华 | Spherical attapulgite fly ash ceramsites |
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2012
- 2012-11-22 CN CN2012104750436A patent/CN102924058B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2332385C1 (en) * | 2006-12-25 | 2008-08-27 | Юлия Алексеевна Щепочкина | Ceramic body |
| CN102503515A (en) * | 2011-11-10 | 2012-06-20 | 许庆华 | Cylindrical refractory attapulgite ceramsite |
| CN102515786A (en) * | 2011-11-10 | 2012-06-27 | 许庆华 | Gravel-shaped attapulgite fireproof ceramsite |
| CN102515832A (en) * | 2011-11-10 | 2012-06-27 | 许庆华 | Spherical attapulgite fly ash ceramsites |
Non-Patent Citations (2)
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| 于漧.14种废渣在页岩烧结砖中的应用.《砖瓦世界》.2007,(第2期),第35-40页. |
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Owner name: NANTONG BANGSHUN BUILDING MATERIAL TECHNOLOGY DEVE Free format text: FORMER OWNER: XUYI COUNTY DONGQIANG NEW BUILDING MATERIALS FACTORY Effective date: 20141029 |
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Free format text: CORRECT: ADDRESS; FROM: 211700 HUAIAN, JIANGSU PROVINCE TO: 226300 NANTONG, JIANGSU PROVINCE |
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Effective date of registration: 20141029 Address after: 226300 Jiangsu city of Nantong province Tongzhou District Liu Qiao Zhen Jiang Yi Cun 11 groups Patentee after: Nantong state Shun Building Materials Technology Development Co., Ltd. Address before: 211700 Huaian city goussen Mo Jian village in Jiangsu province Xuyi County Township Patentee before: Xuyi County Dongqiang New Building Materials Factory |