CN102922361B - Received-material conveying device for saw-band gear milling machines - Google Patents

Received-material conveying device for saw-band gear milling machines Download PDF

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Publication number
CN102922361B
CN102922361B CN201210411817.9A CN201210411817A CN102922361B CN 102922361 B CN102922361 B CN 102922361B CN 201210411817 A CN201210411817 A CN 201210411817A CN 102922361 B CN102922361 B CN 102922361B
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valve
input
control valve
pneumatic
article
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CN102922361A (en
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李栋梁
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Bichamp Cutting Technology Hunan Co Ltd
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Bichamp Cutting Technology Hunan Co Ltd
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Abstract

The invention relates to a conveying device, and specifically relates to a received-material conveying device for saw-band gear milling machines. The device comprises a main girder, a clamp and a delivery mechanism, wherein the clamp is used for clamping a material receiving ring, the delivery mechanism is connected with the main girder and the clamp, the top of the main girder is provided with a pulley which can slide along a roof beam of a workshop, and the clamp comprises two hooked clamping arms which can clamp the inner end face of the material receiving ring; and the conveying device also comprises a pneumatic driving device which can control the clamp to move upwards and downwards. The received-material conveying device for saw-band gear milling machines, disclosed by the invention, greatly reduces the labor intensity, improves the labor efficiency, and saves the labor cost; the conveying device also can improve the utilization rate of materials, and reduce the cost of products; and the conveying device avoids the accidents of operators in the process of conveying, completely eradicates the accidents such as collision, scratches and the like of products in the process of conveying, and improves the quality of products.

Description

Band saw gear milling machine rewinding Handling device
Technical field
The present invention relates to a kind of Handling device, be specially a kind of band saw gear milling machine rewinding Handling device.
Background technology
Tooth milling machine material-receiving system adopts the original cutting mode of carrying off that manually carries on for a long time, time-consuming, effort, and the saw blade after mill teeth is because crown is very sharp, in a dead lift process, easily cause crown to damage, affect saw band quality, even cause personnel's arm to hang the security incidents such as wound; Owing to considering the strength problem of operation, saw band length basic controlling, in the acceptable scope of labor strength, causes saw band stub bar material overtaking wave expense, and material lumber recovery is always not high; In handling process, need two operators to coordinate, because each operator's strength is in different size, working time is long, causes physical consumption excessive, easily causes security incident.And because two operators coordinate not in placely, easily cause product crown damage, affect product quality.
Summary of the invention
The object of the invention is to, for the deficiencies in the prior art, provide a kind of band saw gear milling machine rewinding Handling device, rapid operation, efficiency is higher, greatly alleviates labor strength, reduces labour productive forces' cost.
Technical scheme of the present invention is, a kind of band saw gear milling machine rewinding Handling device, comprise girder, for clamping the fixture and the connecting gear that is connected girder and fixture of rewinding ring, described girder top is provided with the pulley that can slide along workshop back timber, and described fixture comprises two hook-shaped grip arms that can clamp rewinding ring inner face; This Handling device also comprises controls the pneumatic actuating device that fixture moves up and down.
The contact jaw of described clamping limb and rewinding ring is provided with travel switch.
Described pneumatic actuating device comprises that filter is connected with air accumulator through pressure charging valve for purifying the filter of source of the gas, and air accumulator is connected to the input of minute air parcel, and the output of minute air parcel connects 7 gas circuits, and article one gas circuit is that servo valve is connected with master cylinder; Second gas circuit is that the first solution pressure control valve is connected to the input of A control valve through A Pneumatic valve; Article three, gas circuit is that the second solution pressure control valve is connected to the input of B control valve after B Pneumatic valve; Article four, gas circuit is that the 3rd solution pressure control valve is connected to the input of A control valve through C Pneumatic valve; The output of A control valve is connected to the input of B control valve; Article five, gas circuit comprises 3 branch roads that are divided into after D Pneumatic valve, and article one branch road is that the first precise pressure-reducing valve is connected to the input of C control valve through E Pneumatic valve; Second branch road is that the second precise pressure-reducing valve is connected to the input of C control valve through F Pneumatic valve; Article three, branch road be the 3rd precise pressure-reducing valve through the input of G Pneumatic valve, the output of the output of G Pneumatic valve and C control valve is connected into the input of B control valve in the lump by pipeline, and on this pipeline, is provided with Pressure gauge and indicator lamp; The output of B control valve is connected to the input of servo valve; Article six, gas circuit comprises that a minute two-way is connected to the input of A Pneumatic valve and the input of E Pneumatic valve after the first mechanical valve; Article seven, gas circuit comprises the input that is connected respectively to the input of B Pneumatic valve 3, the input of G Pneumatic valve and F Pneumatic valve through the second mechanical valve Hou Fen tri-tunnels.
Between described pressure charging valve and air accumulator, be provided with check valve.
Between described air accumulator and minute air parcel, be provided with the second filter.
The principle of this pneumatic actuating device is: compressed air is by pressurized treatment by filter arriving a minute air parcel, and when pressure reduction is greater than the force value of the suspended state setting in advance, mechanical arm can rise; When pressure reduction reaches the force value of the suspended state setting in advance, mechanical arm is in suspension standstill state; When pressure reduction is less than the force value of the suspended state setting in advance, mechanical arm can decline.
The operating process of this device is: operator draws fixture to load place, pins gripping button, and fixture opens automatically, block rewinding ring inner ring, be contained in the travel switch action of clamping limb both sides, fixture indicator lamp shows green state simultaneously, represents that fixture enters suspended state.Operator very easy manipulation fixture by workpiece handling to appointed area.Loaded article is drawn to assigned address, and operator carries out double-button release function releasing operation, that is, first pin after release-push, and crawl gripping button, can discharge, and this operation must be carried out by both hands, has avoided maloperation, guarantees safety.
And once fixture does not clip completely or fixture gripping is not in place, the ambilateral travel switch of folder can not be worked simultaneously like this, and indicator lamp is in extinguishing state, and fixture can not be in suspended state, with this, guarantee operator's safety and by gripping object security, to avoid security incident.Operator can unclamp by the temporary transient fixture of release-push, and alignment jig position is by workpiece again fixture, and travel switch moves simultaneously, and indicator lamp shows green, and expression can normally be worked, and whole fixture is in suspended state simultaneously, and operator can mechanical handing workpiece.
Fixture gripping workpiece principle is described as follows: operator presses fixture button, fixture is under the promotion of cylinder, along side shifting outwardly simultaneously flatly on line slideway, until fit with rewinding ring inner ring, two travel switches that are now contained in clamping limb inner side are contacting with rewinding ring inside edge, two travel switches must move simultaneously, if only have a travel switch action, proof fixture and rewinding ring inner ring be laminating completely not, proof gripping is incorrect, now not action of floating system, need reopen release-push and press again fixture button until press from both sides ambilateral two travel switches and all move, floating system action, can be very easily by workpiece handling to specifying station.
Band saw gear milling machine rewinding Handling device of the present invention greatly reduces labour intensity, raises labour efficiency, and saves labor cost; Can also improve stock utilization, reduce product cost; Avoided the security incident in operator's handling process, stopped product damaging in handling process, the accidents such as scratch, have improved product quality.The pneumatic means that adopts is simple in structure, light, installation and maintenance are simple; Pressure rating is low, therefore use safety; Working media is inexhaustible, nexhaustible air, and itself does not spend air; Pump-down process is simple, free from environmental pollution, energy-conserving and environment-protective, and cost is low; The adjusting of power output and operating rate is very easy to; Cylinder responsiveness is generally 50 ~ 500mm/s, than the quick action of hydraulic pressure and electric means; Reliability is high, long service life; The effective action number of times of electric elements is about millions of times, and the life-span of the general pneumatic operated valve of SMC is greater than 5,000 ten thousand times, and pet-valve is over 200,000,000 times; Utilize the compressibility of air, can storage power, realize central gas supply; Can release energy the short time, to obtain the high-speed response in intermittent movement.Can realize buffering; Impact load and overload have stronger adaptive capacity; Can make pneumatic means have self-sustaining ability under certain condition; Full pneumatic control has fire prevention, explosion-proof, moisture resistance ability; Compare with hydraulic way, pneumatic mode can be used under hot environment; Because Air Flow loss is little, compressed air can centralizedly supply, carries at a distance; Save manpower, operating physical force only has 1-3 kilogram, and an operator can easily locate, and singlehanded traction is risen or descending motion, simple to operate light and handy.
Accompanying drawing explanation
Fig. 1 is the structural representation of band saw gear milling machine rewinding Handling device of the present invention;
Fig. 2 is the structural representation of fixture in band saw gear milling machine rewinding Handling device of the present invention;
Fig. 3 is the structural representation of pneumatic actuating device in band saw gear milling machine rewinding Handling device of the present invention.
The specific embodiment
As shown in Figure 1, a kind of band saw gear milling machine rewinding Handling device, comprise girder 41, for clamping the fixture of rewinding ring 46 and being connected the connecting gear 44 of girder 41 and fixture, it is characterized in that, described girder 41 tops are provided with the pulley 43 that can slide along workshop back timber 42, and described fixture comprises two hook-shaped grip arms 45 that can clamp rewinding ring 46 inner faces; This Handling device also comprises controls the pneumatic actuating device that fixture moves up and down.
As shown in Figure 2, clamping limb 45 is provided with travel switch 47 with the contact jaw of rewinding ring 46.
As shown in Figure 3, described pneumatic actuating device comprises that filter 1 is connected with air accumulator 38 through pressure charging valve 37 for purifying the filter 1 of source of the gas, and air accumulator 38 is connected to the input of minute air parcel 4, divide the output of air parcel 4 to connect 7 gas circuits, article one gas circuit is that servo valve 6 is connected with master cylinder 7; Second gas circuit is that the first solution pressure control valve 17 is connected to the input of A control valve 19 through A Pneumatic valve 18; Article three, gas circuit is that the second solution pressure control valve 20 is connected to the input of B control valve 35 after B Pneumatic valve 30; Article four, gas circuit is that the 3rd solution pressure control valve 23 is connected to the input of A control valve 19 through C Pneumatic valve 24; The output of A control valve 19 is connected to the input of B control valve 35; Article five, gas circuit comprises 3 branch roads that are divided into after D Pneumatic valve 36, and article one branch road is that the first precise pressure-reducing valve 11 is connected to the input of C control valve 13 through E Pneumatic valve 12; Second branch road is that the second precise pressure-reducing valve 8 is connected to the input of C control valve 13 through F Pneumatic valve 9; Article three, branch road be the 3rd precise pressure-reducing valve 14 through the input of G Pneumatic valve 15, the output of the output of G Pneumatic valve 15 and C control valve 13 is connected into the input of B control valve 35 in the lump by pipeline, and on this pipeline, is provided with Pressure gauge 22 and indicator lamp 25; The output of B control valve 35 is connected to the input of servo valve 6; Article six, gas circuit comprises that a minute two-way is connected to the input of A Pneumatic valve 18 and the input of E Pneumatic valve 12 after the first mechanical valve 26; Article seven, gas circuit comprises the input that is connected respectively to the input of B Pneumatic valve 30, the input of G Pneumatic valve 15 and F Pneumatic valve 9 through the second mechanical valve 29 Hou Fen tri-tunnels.
Between pressure charging valve 37 and air accumulator 38, be provided with check valve 2, between air accumulator 38 and minute air parcel 4, be provided with the second filter 3.

Claims (4)

1. a band saw gear milling machine rewinding Handling device, comprise girder (41), for clamping the fixture of rewinding ring (46) and being connected the connecting gear (44) of girder (41) and fixture, it is characterized in that, described girder (41) top is provided with the pulley (43) that can slide along workshop back timber (42), and described fixture comprises two hook-shaped grip arms (45) that can clamp rewinding ring (46) inner face; This Handling device also comprises controls the pneumatic actuating device that fixture moves up and down; Described pneumatic actuating device comprises the filter (1) for purifying source of the gas, filter (1) is connected with air accumulator (38) through pressure charging valve (37), air accumulator (38) is connected to the input of a minute air parcel (4), divide the output of air parcel (4) to connect 7 gas circuits, article one gas circuit is that servo valve (6) is connected with master cylinder (7); Second gas circuit is that the first solution pressure control valve (17) is connected to the input of A control valve (19) through A Pneumatic valve (18); Article three, gas circuit is that the second solution pressure control valve (20) is connected to the input of B control valve (35) after B Pneumatic valve (30); Article four, gas circuit is that the 3rd solution pressure control valve (23) is connected to the input of A control valve (19) through C Pneumatic valve (24); The output of A control valve (19) is connected to the input of B control valve (35); Article five, gas circuit comprises 3 branch roads that are divided into after D Pneumatic valve (36), and article one branch road is that the first precise pressure-reducing valve (11) is connected to the input of C control valve (13) through E Pneumatic valve (12); Second branch road is that the second precise pressure-reducing valve (8) is connected to the input of C control valve (13) through F Pneumatic valve (9); Article three, branch road is that the 3rd precise pressure-reducing valve (14) is through the input of G Pneumatic valve (15), the output of the output of G Pneumatic valve (15) and C control valve (13) is connected into the input of B control valve (35) in the lump by pipeline, and on this pipeline, is provided with Pressure gauge (22) and indicator lamp (25); The output of B control valve (35) is connected to the input of servo valve (6); Article six, gas circuit comprises that a minute two-way is connected to the input of A Pneumatic valve (18) and the input of E Pneumatic valve (12) after the first mechanical valve (26); Article seven, gas circuit comprises the input that is connected respectively to the input of B Pneumatic valve (30), the input of G Pneumatic valve (15) and F Pneumatic valve (9) through the second mechanical valve (29) Hou Fen tri-tunnels.
2. band saw gear milling machine rewinding Handling device according to claim 1, is characterized in that, described hook-shaped grip arm (45) is provided with travel switch (47) with the contact jaw of rewinding ring (46).
3. band saw gear milling machine rewinding Handling device according to claim 1, is characterized in that, between described pressure charging valve (37) and air accumulator (38), is provided with check valve (2).
4. band saw gear milling machine rewinding Handling device according to claim 1, is characterized in that, between described air accumulator (38) and minute air parcel (4), is provided with the second filter (3).
CN201210411817.9A 2012-10-25 2012-10-25 Received-material conveying device for saw-band gear milling machines Active CN102922361B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239475B (en) * 2016-09-13 2018-07-31 渤海大学 Suspension type Pneumatic balance transfer manipulator
CN114348911A (en) * 2021-10-29 2022-04-15 河南省机械设计研究院有限公司 Lifting device of stacker crane

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CN1701928A (en) * 2005-06-13 2005-11-30 西安思源职业学院 Full pneumatic combined multifunctional industrial manipulator
CN101269781A (en) * 2008-04-24 2008-09-24 奇瑞汽车股份有限公司 Industrial production sling safety system and security protection method
CN201552644U (en) * 2009-12-15 2010-08-18 房建春 Suspending assistance system of walking beam
CN102303315A (en) * 2011-08-22 2012-01-04 华南理工大学 Device for pneumatically driving two free flexible mechanical arms and method for controlling device
CN102444634A (en) * 2011-12-19 2012-05-09 大连奥托股份有限公司 Pneumatic control system for clamping workpieces
CN102554912A (en) * 2011-12-28 2012-07-11 长城汽车股份有限公司 Pneumatic balance boosting manipulator for clamping cylinder
CN202878013U (en) * 2012-10-25 2013-04-17 湖南泰嘉新材料科技股份有限公司 Receiving and carrying device of saw belt gear milling machine

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JPH08143299A (en) * 1994-11-17 1996-06-04 Tadano Ltd Balance suspension device
JP5106900B2 (en) * 2007-03-29 2012-12-26 アイコクアルファ株式会社 Cargo handling equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1701928A (en) * 2005-06-13 2005-11-30 西安思源职业学院 Full pneumatic combined multifunctional industrial manipulator
CN101269781A (en) * 2008-04-24 2008-09-24 奇瑞汽车股份有限公司 Industrial production sling safety system and security protection method
CN201552644U (en) * 2009-12-15 2010-08-18 房建春 Suspending assistance system of walking beam
CN102303315A (en) * 2011-08-22 2012-01-04 华南理工大学 Device for pneumatically driving two free flexible mechanical arms and method for controlling device
CN102444634A (en) * 2011-12-19 2012-05-09 大连奥托股份有限公司 Pneumatic control system for clamping workpieces
CN102554912A (en) * 2011-12-28 2012-07-11 长城汽车股份有限公司 Pneumatic balance boosting manipulator for clamping cylinder
CN202878013U (en) * 2012-10-25 2013-04-17 湖南泰嘉新材料科技股份有限公司 Receiving and carrying device of saw belt gear milling machine

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