CN102912657A - Embossed elastic fiber fabric - Google Patents

Embossed elastic fiber fabric Download PDF

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Publication number
CN102912657A
CN102912657A CN2012104261798A CN201210426179A CN102912657A CN 102912657 A CN102912657 A CN 102912657A CN 2012104261798 A CN2012104261798 A CN 2012104261798A CN 201210426179 A CN201210426179 A CN 201210426179A CN 102912657 A CN102912657 A CN 102912657A
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elastic fiber
fiber fabric
embossment
fabric
magnetic force
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CN2012104261798A
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CN102912657B (en
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邵春来
杨宝林
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ZHEJIANG GANGLONG WEAVING TECHNOLOGY Co Ltd
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ZHEJIANG GANGLONG WEAVING TECHNOLOGY Co Ltd
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Abstract

The invention discloses an embossed elastic fiber fabric and belongs to the technical field of woven fabrics having different appearances or effects due to shrinking differences. The elastic fiber fabric has an embossed effect which is obtained by rigidifying the fabric by rigidifying liquor under a certain rigidify condition, and the rigidify condition includes that magnetic bars and magnetic force for the rigidifying liquor are selected according to sizing quantity needed by fabrics, a Zimmer Austria computer-controlled rotary screen printing machine is used, a magnetic bar No.10 or No.12 is used for a fibrous and small-area flower type, and the magnetic force is 80%; a magnetic bar No.15 or No.20 is used for a block flower type, and the magnetic force is 90%; and a magnetic bar No.25 is used for a large-block flower type, and the magnetic force is 100%. The rigidifying liquor comprises 35-40% of diethylene glycol, 2-5% of potassium acetate, 50-55% of white oil and 5-10% of alkylbenzene sulfonate. The embossed elastic fiber fabric has the advantages that the embossed effect is matched with the flower types and patterns, the flower types are rich in stereoscopic impression, and the embossed elastic fiber fabric can be used as clothing fabrics for making underclothes and skirts and can be used as decorative fabrics for making pillowcases, bed spreads, curtains and the like.

Description

The embossment elastic fiber fabric
Technical field
The present invention relates to the embossment elastic fiber fabric, belong to the woven fabric technical field that produces different profiles or effect because of difference in shrinkage.
Background technology
The progress with technology of improving constantly along with living standard, people are to weaving face fabric, especially the requirement of wearing fabric is more and more higher, these fabrics not only will satisfy the advantages such as pliability height, comfortableness be good, also to satisfy the ornamental and aesthetic property of certain degree, as forming various colored types and color by modes such as stamp or jacquard weaves, yet such effect lacks third dimension, can't satisfy people's demand; And take the colored shell fabric of hot pressing embossing molding or coating formation, although can give fabric certain third dimension, yet this hot-pressing processing causes aberration easily, simultaneously, the third dimension of flower type is volatile, after the washing or dress through several times, hot-forming colored type fades away, not only visual effect is not good, the folding line that hot pressing brings, crumples trace to a kind of extremely inaesthetic sensation of people, the most important thing is, this hot-pressing processing to a certain extent, damaged the original wearing comfort of fabric itself, feel is stiff, wears poor effect; And the method that the different yarn of employing elasticity interweaves, braid method is realized stereoeffect, although overcome the problem of fixed effect, yet this technique is extremely complicated, careless slightly, mistake will appear weaving, the flower type is prone to irregularity phenomenons such as running line, wrong look, realize connecting by knotting between the yarn simultaneously, when contact skin, can bring friction, be unfavorable for health care of body, the mechanical property such as stretching of fabric and water-wash resistance can't guarantee, practicality is not good, can not satisfy people to the demand of fabric.
Summary of the invention
The purpose of this invention is to provide a kind of painted homogeneous, spend the embossment elastic fiber fabric that type is regular, stereoeffect is good.
For achieving the above object, the technical scheme of taking is as follows:
The embossment elastic fiber fabric, described elastic fiber fabric has anaglyph, and this anaglyph makes fabric occur to ossify by the liquid that ossifys under certain condition that ossifys and obtains.
For realizing better result of use, further setting and operation principle are as follows:
Described rigid condition is: the liquid that ossifys is selected bar magnet and magnetic force according to the starching amount of fabric needs, and with the neat agate rotary screen printing machine wholly computer controlled of Austria, thin stem, small size flower type are selected No. 10 or No. 12 bar magnets, magnetic force 80%; Block flower type is selected 15-20 bar magnet, magnetic force 90%; Bulk face flower type is selected No. 25 bar magnets, magnetic force 100%.
Each component that described rigid liquid is following content: diglycol 35-40wt%; Potassium acetate 2-5wt%; White oil 50-55wt%; Alkylbenzenesulfonate 5-10wt%, more excellent, diglycol (C 4H 10O 3) content is 38wt%; Potassium acetate content is (CH 3COOK) 2wt%; White oil content is 52wt%; The content of alkylbenzenesulfonate is 8wt%.
Described white oil is C 16-C 21The mixture of positive isoparaffin, the white oil of employing meets the standard of 15# white oil among the SH0006-90.
Described alkylbenzenesulfonate is sodium alkyl benzene sulfonate.
Will dry and formalize after the described rigid processing, wherein, the bake out temperature of COAT PRINTING is 140-145 ℃, the bake out temperature of printing with reactive dye is 135-140 ℃, allows its natural preshrunk, and then overfeeding is shaped, setting speed is about 20m/min, and setting temperature is 185-190 ℃.
Described rigid liquid can be used with the dyeing assistant sodium alginate paste, by the mode that ROTARY SCREAM PRINTING, PLATE SCREAM PRINTING or Freehandhand-drawing coat, gives the corresponding color of design of anaglyph.Wherein, the ratio of described rigid liquid and sodium alginate paste is 1:1-2, and more excellent rigid liquid and the ratio of sodium alginate paste are 1:1.
Described elastic fiber fabric be spandex with cotton, fiber crops, bamboo, day thread, model or wash/cotton etc. is woven into.
Wherein, sodium alginate paste comprises each component of following content: water 80wt%; Calgon 0.6-0.8wt%; Soda ash 0.2-0.6wt%; Sodium alginate 5-8wt%; Formaldehyde 1-2wt%.The temperature of water is 50-60 ℃, and formaldehyde is 37.5%.
In the printing assistant sodium alginate paste of routine, add the rigid liquid of certain proportion, after it is stirred, the colored type that will design by modes such as cylinder, PLATE SCREAM PRINTING or manual brushings, pattern etc. ossify under processing time and the treatment temperature accordingly, make the rigid part lost its bounce of elastic fiber fabric, and other parts that do not ossify still keep elasticity, thereby it is uneven that fabric is produced, and allows fabric have anaglyph.Embossment elastic fiber fabric of the present invention, anaglyph cooperates with flower type and pattern, and the flower type is rich in third dimension, both can make the fabric of taking of underwear, skirting, also can be used as the draperies such as pillowcase, bedcover, curtain.When fabric when taking, wear next to the skin, have massage skin, promote the beneficial effect such as blood motion.
Figure of description
Fig. 1 is the Partial Fragment structural representation of embossment elastic fiber fabric of the present invention.
1, rigid part; 2, rigid part; 21, thin stem, small size flower type; 22, block flower type; 23, large face piece flower type.
The specific embodiment
Among the present invention, thin stem, small size flower profile be long-pending<and block flower profile is long-pending<and bulk face flower profile is long-pending, the difficulty of thin stem wherein and the block flower type of small size flower type dyeing difficulty and bulk face flower type wants large, structure is also more complicated, thin stem as shown in fig. 1, small size flower type 21 or block flower type 22 or large face piece flower type 23.
Embodiment 1
In the present embodiment, take the mode of ROTARY SCREAM PRINTING to carry out stamp, the flower type is thin stem, small size flower type 21.Elastic fiber fabric is carried out the stamp operation according to following operation: clot → loose cloth → preboarding → pre-treatment → stamp → evaporate → wash → dewater → dry → formalize, wherein, the stamp flow process comprises dyeing and ossifys and process, the rigid rigid liquid of processing and dyeing assistant sodium alginate paste are used according to the mass ratio of 1:1, after rigid liquid and sodium alginate paste stir, by cylinder, PLATE SCREAM PRINTING or manual coating fabric rigid colored type, pattern for design.Wherein, rigid liquid is the individual component of following content: diglycol content is 38wt%; Potassium acetate content is 2wt%; White oil is 15# in the SH0006-90 standard, and white oil content is 52wt%; Alkylbenzenesulfonate is sodium alkyl benzene sulfonate, and the content of sodium alkyl benzene sulfonate is 8wt%.
1. preboarding
In order to improve the spinning situation, in the weaving process of elastic fiber fabric such as spandex or its BLENDED FABRIC, used silicone oil lubricant and other auxiliary agents, As time goes on these auxiliary agents can cause the fiber yellowing by natural degradation, the flexibility decrease of fabric; Simultaneously, elastic fiber fabric can form " cold setting " in long term storage, make fabric produce the nonvolatil wrinkle that can't eliminate in rear processing.So, elastic fiber fabric except reduce the storage time, the more important thing is weave after immediately open width package after the open-width, avoid producing the chance of backfin trace.The purpose of pre-heat setting is exactly for the stretched and relaxed process by fabric eliminates stress, and makes the size of fabric fully stable, eliminates fabric and nonvolatil folding line occurs in rear processing.If the coil that forms when cylinder is weaved, second coil be on the left side of first coil, advancing so the cloth direction during preboarding also should front 7%~10% (the relatively fabric width) in the left side, so that be consistent with the twist of finished product.Therefore, best preboarding scheme is: lax → decatize → overfeeding preboarding → (entering fabric pre-treatment → setting → stamp).Most of dye-works because there being decatizing apparatus directly squezzing do not enter setting, when temperature when 10 ℃ of degree are following, easily produce folding line on the fabric.In technical solution of the present invention, elastic fiber fabric formalizes after relaxing by steaming box first again, can receive satisfied effect, setting temperature is unsuitable too high, otherwise can make the fabric yellowing, therefore, preboarding is wanted to formalize after steaming box is lax first again, the preboarding temperature is 185-190 ℃, and the preboarding time is 45-60 second.
2. pre-treatment
Before the stamp, elastic fiber fabric will pass through pre-treatment, to remove cotton stain impurity and grease wax etc., increase the whiteness of fabric, improve wettability and the water absorbing properties of fabric, thereby reach good printing quality, in the technical program, the progressively method of cooling is adopted in washing after the pre-treatment, and rate of temperature fall is 1 ℃/min, prevents that suddenly cooling from causing that filament contraction produces folding line.
3. the setting of semi-products
The setting of semi-products must be carried out according to intrinsic technique, and the fabric width that in general formalizes is about 3%~5% than Fabric width, and the warp-wise shrinkage is controlled in the shrinkage of finished product requirement, the ratio of amplifying when the elongation of patch equals to retouch original text.If this elastic fiber fabric is single knitting cloth, so also need the control of oar side cut and best twist, reduce the stamp skew of weft that produces because of twist.The about lcm of width on slurry limit, the breakpoint slurry.Should not be too thin or blocked up, thin do not have a due effect, too thick printing quality that can the nearly selvedge of impact.
4. advance the speed of cloth and the rigid liquid of seal
Select pyrocondensation resin or the patch of patch slurry according to the performance that contains the spandex-knitted printed fabric, regulate cloth edge guide, edge spreader, dust catcher regulates into cloth tension force, contains Polyurethane Knitted Fabric patch tension force take minimum as standard.Therefore, the ROTARY SCREAM PRINTING of elastic fiber fabric, stamp speed is comparatively suitable with 35~40m/min, the too fast speed of a motor vehicle is unfavorable for the ossify infiltration of liquid product and the control of product quality, simultaneously, the pattern return of ROTARY SCREAM PRINTING is subject to certain restrictions, and the return of ROTARY SCREAM PRINTING that different from PLATE SCREAM PRINTING is is direct system.Must be according to the ratio of having amplified, strict regulation speed, otherwise because the changeability of knitted cloth patch size, cause ossify product flower molded dimension distortion behind the liquid of seal, even from different, therefore when cylinder is made, determined stamp speed, can not change arbitrarily in the operation afterwards.
5. the pressure of the rigid liquid of cylinder seal and the selection of bar magnet or scraper
The interior slurry high-low-position of net cylinder is moderate during stamp, and it is a little less that thin stem, small size flower are deposited the liquid that ossifys, and it is more that bulk face flower is deposited the liquid that ossifys.Can be at calico of a certain amount of grey cloth indirect, printing quality and cylinder quality in order to the rigid liquid of regular check, present embodiment adopts the neat agate rotary screen printing machine wholly computer controlled of Austria: thin stem, small size flower type are selected No. 10 or No. 12 bar magnets, magnetic force 80%.According to the property regulation of rotary screen printing machines ossify well lower slurry amount and the osmotic effect of liquid.
6. stamp post-drying
To strictly control the drying room temperature well, the stamp post-drying, wherein, the bake out temperature of COAT PRINTING is 140-145 ℃, makes the binder generating portion crosslinked in oven dry; The bake out temperature of printing with reactive dye is 135-140 ℃, and both sides oven dry evenly during printing with reactive dye, is advanced the dewing of preferably spraying before the rapid steamer, makes the cloth surface temperature of elastic fiber fabric be unified in room temperature state, keeps uniformity and the integrality of tinctorial yield.
7. evaporate and wash
In the technical solution of the present invention, evaporate in the continuous steaming machine and carry out, steam flow is 2 t/h, and temperature is 103-105 ℃, and the time of evaporating is 10min.Advancing cloth tension force can drive cloth and enter rapid steamer and get final product; Loose formula open width and loose formula rope form continuous washing are adopted in washing, adopt shower water to wash when the open width state.
It is good than the cylinder steam box that elastic fiber fabric evaporates with the continuous steaming machine, if because evaporate at the cylinder steam box, the elastic fiber fabric that hangs up properly not only can be in the damp and hot middle weft direction stretch distortion of evaporating, the meeting that also has is dragged at the bottom of the case, amplified the cylinder steam box and produced easily the up and down drawback of the depth, caused that to evaporate color development irregular.When loop steamer evaporates, to note into cloth tension force equally littlely, enter rapid steamer as long as can drive elastic fiber fabric.It is smooth to advance cloth, and the cloth cover of elastic fiber fabric can not fold, otherwise meeting produces faults such as cutting marks, tow out in the process of evaporating; The more general knitted cloth washing of elastic fiber fabric washing more will be noted the stressed problem of warp-wise of whole water-washing process.Therefore, current reasonable knitting rinsing machine with loose formula open width Jia Songshi rope form continuous washing, the elastic fiber fabric of open width state passes through shower water, can make with comparalive ease that slurry on the fabric is expanded, enter that rope form is soaped or the reduction cleaning process behind the alkaline agent on the flush away fabric and a part of loose colour, can obtain good washing effect.
8. finished product setting
Elastic fiber fabric behind the rinse dehydration, fabric width requires to dwindle a lot than finished product, and once soft formalizing often do not reach the requirement of anticipation on boarding machine, need at loose formula drying machine drying, allow elastic fiber fabric have sufficient time overfeeding to be shaped.The too fast setting speed of a motor vehicle can make elastic fiber fabric produce tight, the middle loose out-of-flatness state in both sides, and the unfavorable spandex that stamps the liquid that ossifys ossifys.Therefore, in this programme, first elastic fiber fabric is dried at loose formula dryer before the setting, allow its natural preshrunk, then overfeeding is shaped, setting speed is about 20m/min, and setting temperature is 185-190 ℃, makes the elastic fiber fabric that stamps the liquid that ossifys occur to ossify and follows the string, this part is the part 2 that ossifys, and not stamping the elastic fiber fabric of the liquid that ossifys, 1 of the part that namely ossifys still keeps good elasticity, makes the fabric surface present rough anaglyph.
Among the present invention, elastic fiber fabric is spandex with cotton, fiber crops, bamboo, sky thread, model or wash/cotton is woven into.
Embodiment 2
Present embodiment is identical with setting and the principle of embodiment 1, and difference is: the flower type is block flower type 22, and the mass ratio of ossify liquid and sodium alginate paste is 1:1.5, in the liquid that ossifys, and diglycol 30wt%; Potassium acetate 1wt%; White oil content 40wt%, sodium alkyl benzene sulfonate 5wt%; In the process of ossifing, select any one in the 15-20 bar magnet, magnetic force 90%.
Embodiment 3
Present embodiment is identical with embodiment 1, and difference is: the flower type is bulk face flower type 23, and the mass ratio of ossify liquid and sodium alginate paste is 1:2, in the liquid that ossifys, and diglycol 50wt%; Potassium acetate 5wt%; White oil content 60wt%, sodium alkyl benzene sulfonate 10wt%; Select No. 25 bar magnet, magnetic force 100%.
To the fracture strength of taking the embossment elastic fiber fabric that technical scheme makes among the embodiment 1-3, water-fastness/WASHING COLOR FASTNESS, and contrast the deformation degree of pattern after washing on the fabric that adopts technical scheme preparation among the present invention, the results are shown in Table 1.
Under the table 1 different disposal condition, the performance test results of embossment elastic fiber fabric
Can find out, embossment elastic fiber fabric after technical solution of the present invention is processed, painted homogeneous not only, through after the washing repeatedly, the colored type on this fabric is still very regular, stereoeffect is good, simultaneously, whole production process can be applicable on the existing printing equipment, need not to add too much equipment, not only production control is convenient, and production cost is lower.

Claims (10)

1. embossment elastic fiber fabric, it is characterized in that: described elastic fiber fabric has anaglyph, and this anaglyph makes fabric occur to ossify by the liquid that ossifys under certain condition that ossifys and obtains.
2. embossment elastic fiber fabric according to claim 1 is characterized in that, described rigid condition is: according to the starching amount of fabric needs, the liquid that ossifys is selected different bar magnet and magnetic force, wherein, thin stem, small size flower type are selected No. 10 or No. 12 bar magnets, magnetic force 80%; Block flower type is selected 15-20 bar magnet, magnetic force 90%; Bulk face flower type is selected No. 25 bar magnets, magnetic force 100%.
3. embossment elastic fiber fabric according to claim 1 and 2 is characterized in that: each component that described rigid liquid is following content: diglycol 35-40%; Potassium acetate 2-5%; White oil 50-55%; Alkylbenzenesulfonate 5-10%.
4. embossment elastic fiber fabric according to claim 3, it is characterized in that: described diglycol content is 38%; Potassium acetate content is 2%; White oil content is 52%; The content of alkylbenzenesulfonate is 8%.
5. embossment elastic fiber fabric according to claim 4, it is characterized in that: described white oil is C 16-C 21The mixture of positive isoparaffin.
6. embossment elastic fiber fabric according to claim 4, it is characterized in that: described alkylbenzenesulfonate is sodium alkyl benzene sulfonate.
7. embossment elastic fiber fabric according to claim 1, it is characterized in that: will dry and formalize after the described rigid processing, wherein, the bake out temperature of COAT PRINTING is 140-145 ℃, the bake out temperature of printing with reactive dye is 135-140 ℃, allows its natural preshrunk, and then overfeeding is shaped, setting speed is about 20m/min, and setting temperature is 185-190 ℃.
8. embossment elastic fiber fabric according to claim 1, it is characterized in that: described rigid liquid can be used with the dyeing assistant sodium alginate paste, by the mode that ROTARY SCREAM PRINTING, PLATE SCREAM PRINTING or Freehandhand-drawing coat, give the corresponding color of design of anaglyph.
9. a kind of elastic fiber fabric treatment fluid according to claim 8, it is characterized in that: the ratio of described rigid liquid and sodium alginate paste is 1:1-2.
10. embossment elastic fiber fabric according to claim 1 is characterized in that: and described elastic fiber fabric is spandex with cotton, fiber crops, bamboo, sky thread, model or wash/and cotton is woven into.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103774473A (en) * 2014-01-14 2014-05-07 浙江港龙织造科技有限公司 Elastic fiber dissolved fabric

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JPS5370198A (en) * 1976-11-25 1978-06-22 Sugimoto Rensen Kk Production of printed cloth with three dimentional pattern
CN101091020A (en) * 2005-01-14 2007-12-19 世联株式会社 Process for producing rugged fabric
CN101297078A (en) * 2005-10-27 2008-10-29 世联株式会社 Opal-finished fabric

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5314899A (en) * 1976-07-23 1978-02-09 Toray Industries Imparting method of three dimentional pattern to plush cloth
JPS5370198A (en) * 1976-11-25 1978-06-22 Sugimoto Rensen Kk Production of printed cloth with three dimentional pattern
CN101091020A (en) * 2005-01-14 2007-12-19 世联株式会社 Process for producing rugged fabric
CN101297078A (en) * 2005-10-27 2008-10-29 世联株式会社 Opal-finished fabric

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103774473A (en) * 2014-01-14 2014-05-07 浙江港龙织造科技有限公司 Elastic fiber dissolved fabric
CN103774473B (en) * 2014-01-14 2016-01-27 浙江港龙织造科技有限公司 Elastomer dissolves fabric

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