CN102828374A - Preparation process of low-shrinkage nylon cotton-like fabric - Google Patents
Preparation process of low-shrinkage nylon cotton-like fabric Download PDFInfo
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- CN102828374A CN102828374A CN2012103508064A CN201210350806A CN102828374A CN 102828374 A CN102828374 A CN 102828374A CN 2012103508064 A CN2012103508064 A CN 2012103508064A CN 201210350806 A CN201210350806 A CN 201210350806A CN 102828374 A CN102828374 A CN 102828374A
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Abstract
The invention discloses a preparation process of low-shrinkage nylon cotton-like fabrics. The preparation process is characterized by comprising the following steps of gray fabric weaving, cold pad-batch process, desizing, dyeing, dehydrating and scutching, and shaping, wherein the cold dome treatment comprises the steps of impregnating gray fabrics in a cold dome padding liquid in a padding groove of a padder for padding, then rolling and sealing the gray fabrics, yarding sealed yardage rolls on a cold pad-batch frame for 20-24 hours, and slowly rotating the yardage rolls at a speed of 16-18m/min at the same time; the padding liquid in the padding groove is aqueous solution which is prepared by mixing H2O2, NaOH and a refining agent in a weight ratio of (9-11):20:2 and then adding deionized water the weight of which is 30-33 times the total weight of H2O2, NaOH and the refining agent into the mixture; and the refining agent is a refining agent TK-1. By virtue of the process, the surfaces of the fabrics are more uniform in coloring and are smoother, and warps and wefts are fully shrunk, so that the quality of the finished fabrics is improved, the warp and weft shrinkage of the fabrics can reach a high standard, and the size stability of the fabrics is good.
Description
Technical field
The present invention relates to a kind of fabric and weaving and dyeing technics thereof, particularly relate to imitative cotton shrinkproof water surface material of a kind of polyamide fibre and weaving and dyeing technics thereof.
Background technology
Development along with society; Living standard improves constantly, and people are also increasingly high to the comfortableness of garment material, functional requirement, and the imitative cotton face fabric of polyamide fibre not only possesses outward appearance, feel, the moisture-absorption characteristics of cotton goods; And better brute force is arranged than cotton goods; And quick-drying washable, high-strength wearable, cold resistance are good, are the first-selected linings in leisure, motion field all the time, receive very much consumer's favor.But the imitative cotton face fabric of existing polyamide fibre is the same with the common cotton fabric, and not enough below existing: the washing shrinkage of lining is big, poor dimensional stability, even can occur that ready-made clothes factory is boiling hot contracts, cause the money size to differ; The grey cloth brute force is low, and causing by the gross, gram mass differs, fabric width unstable; The production process power consumption of lining is big, and dyeing is not passed through, and cloth cover creases easily, and influences fabric feeling.
Summary of the invention
The object of the present invention is to provide the preparation technology of the imitative cotton face fabric of a kind of polyamide fibre, this production technology can reduce produces power consumption, and it is little that the imitative cotton face fabric of the polyamide fibre of its production has washing shrinkage, good qualities such as COLOR FASTNESS height, dimensionally stable.
For solving the problems of the technologies described above, the present invention takes following technical scheme:
The preparation technology of the imitative cotton face fabric of a kind of low washing shrinkage polyamide fibre, said preparation technology is undertaken by following flow process: grey cloth is weaved → cold dome processing → destarch → dyeing → dehydration open-width → typing, wherein:
It is grey cloth to be impregnated in padding machine pad in the cold dome padding liquid in poor and pad processing that said cold dome is handled, and clot sealing was then banked up the yardage roll after the sealing 20-24 hour on the cold dome frame, keep yardage roll slowly to rotate with 16-18 rice/component velocity simultaneously; Said padding liquid of padding in being pickled with grains or in wine is by H
20
2, NaOH, refining agent be by weight (9-11): mix at 20: 2, add 30-33 times of formulated aqueous solution of deionized water of three's gross weight sum, wherein, refining agent is refining agent TK-1 (Changzhou printing and dyeing scientific research Co., Ltd).
The warp of said grey cloth, parallel are all selected 90D polyamide fibre delustring ATY long filament, 43.3/cm of warp-wise density, 31.5/cm of latitudinal density for use.
Loose formula open-width desizing is adopted in said destarch, and the speed that said open width is advanced cloth is 45-50m/min, preferred 50 m/min.
Carrying out according to following flow process of said destarch: open width is advanced cloth → swelling groove → refining groove → back effluent trough → cropping; Wherein, The temperature of said swelling trough inner water is 57 ℃-63 ℃, and the temperature of concise liquid is 85 ℃-95 ℃ in the said refining groove, and the temperature of back water outlet trough inner water is 50 ℃-55 ℃.
Destarch working solution in the said refining groove be by NaOH, desizing refining agent, chelated dispersants, bleeding agent by weight 20: (5-6): mix at 2: 3; The 30-34 times of aqueous solution that deionized water is formulated that adds four gross weight summations; Wherein, the desizing refining agent is desizing refining agent TK-1; Chelated dispersants is chelated dispersants SR (the refreshing Shanghai branch company of the clean that in Beijing); Bleeding agent is bleeding agent OT-3 (Shandong Taihe Water Treatment Co., Ltd.); The pH of said destarch working solution is 12-13.
Overflow dyeing is adopted in said dyeing, and its temperature is controlled to be: go into auxiliary agent with dyestuff is incubated 15 min at 40 ℃, be warming up to 60 ℃ with the speed of 0.8 ℃/min then and be incubated 10min; Still the speed with 0.8 ℃/min is warming up to 80 ℃; Behind the insulation 15min, be warming up to 100 ℃ and be incubated 45min with the speed of 1.0 ℃/min again, then the speed with 1.0 ℃/min is cooled to 40 ℃; 40 ℃ of warm water carry out circulation washing 30-35 min in the cylinder after the fixation, and the pH of the body lotion of said overflow dyeing is 4-4.5.
Said setting temperature: 173 ℃, the typing speed of a motor vehicle: 50m/min, positive overfeeding 5.5-6%, preferred 5.5%.
Because the enforcement of above technical scheme, the present invention compared with prior art has the following advantages:
(1) destarch again after earlier rayon gray fabric cold batching being handled before the dyeing comes down to grey cloth has been carried out twice destarch, not only is beneficial to the slurry removed in the grey cloth, finish etc., and destarch is more thorough, and energy consumption is low, it is few to pollute, and accomplishes cleaner production.Adopt loose formula open-width desizing that lining is in the destarch working solution under low-tension even the tension-free state and shrink naturally, make that the stability of the finished product door width of cloth is better, improved the quality of finished fabric.
(2) in the dyeing stage, heat up slowly, prolong temperature retention time; Warm Wash again after the fixation; Create a gentle relatively dyeing environment for piece dyeing finishing, made that not only the cloth cover colouring is more even, effectively controlled the planarization of cloth cover; More let obtain abundant contraction through tram, fabric quality is more stable.
(3) in the typing stage, regulate the about 5.5-6% of positive overfeeding, and protect the width of cloth and even up, make warp thread fully bounce back, filling density is risen, and grammes per square metre increases, and guarantees the reach criterion of acceptability of fabric through the broadwise shrinkage, the product size good stability.
Description of drawings
Fig. 1 is a dyeing curve map of the present invention.
The specific embodiment
Below in conjunction with concrete embodiment, the present invention is done further detailed explanation:
The preparation technology of the imitative cotton face fabric of a kind of low washing shrinkage polyamide fibre of the present invention, undertaken by following flow process: grey cloth is weaved → cold dome processing → destarch → dyeing → dehydration open-width → typing.
The grey cloth that the preparation technology of the imitative cotton face fabric of polyamide fibre of the present invention uses: warp, parallel are all selected 90D polyamide fibre delustring ATY long filament for use, always through being: 7115, last machine reed width: 182.5cm, porter: 19.5#, 43.3/cm of warp-wise density, 31.5/cm of latitudinal density; Treat to weave after the warping grey cloth, the fabric width of grey cloth is about 164 ± 1cm.When design greige goods fabric knitting technology, adopting does not increase the total radical of organizine, widens a width of cloth, and making through tram has sufficient shrink space, and warp-wise density reduces, and the space increases between the organizine; Improve filling density simultaneously, the shrinkage rate of weaving of organizine is improved.
Embodiment one
It is grey cloth to be impregnated in padding machine pad in the cold dome padding liquid in poor and pad processing that said cold dome is handled; Clot sealing was then banked up the yardage roll after the sealing 24 hours on the cold dome frame, keep yardage roll slowly to rotate with 16 meters/component velocity simultaneously; To guarantee that padding liquid fully effectively infiltrates through fibrous inside; Yardage roll is about, and to remove the foreign material effect consistent, lets impurity pigment on padding liquid and the grey cloth etc. fully react, and reaches the effect of solubilising, emulsification, saponification, decomposition, oxidation, swelling; The padding liquid that said cold rolling heap is handled is to comprise refining agent, H
20
2Mixed aqueous solution with NaOH; Wherein, refining agent is refining agent TK-1, and the padding liquid that said cold dome is handled is by H
20
2, NaOH, refining agent be by weight 9: 20: 2; Said deionized water is refining agent, H
20
2With 30 times of NaOH weight summation.
Desizing of the present invention adopts loose formula open-width desizing, and carry out according to following flow process: open width is advanced cloth → swelling groove → refining groove → back effluent trough → cropping, and wherein, the temperature of said swelling trough inner water is 57 ℃-63 ℃, preferred 60 ℃; The temperature of destarch working solution is 90 ℃ in the said refining groove; The temperature of back water outlet trough inner water is 50 ℃-55 ℃, preferred 55 ℃.The speed that open width is advanced cloth is 45-50m/min.Adopt this technology can let lining in the destarch working solution, be under low-tension even the tension-free state and fully shrink naturally, can keep the smooth of cloth cover again, eliminate internal stress, reach stable elastic stage; Through setting bath temperature in each destarch groove for staged, slowly raising earlier slowly descends again in addition, lets lining be in the gentle destarch working solution of comparison always, helps making cloth cover flexible, and feel is smooth, softness and good planeness.Said refining groove working solution is the mixed aqueous solution that comprises NaOH, desizing refining agent, chelated dispersants and bleeding agent; Wherein, the desizing refining agent is desizing refining agent JD-26; Chelated dispersants is chelated dispersants SR; Bleeding agent is bleeding agent OT-3; Said NaOH, desizing refining agent, chelated dispersants, bleeding agent were by weight 20: 5: 2: 3, and said deionized water is NaOH, desizing refining agent, chelated dispersants, bleeding agent weight summation 30 times; The pH of said destarch working solution is 12-13.
Said dyeing adopts the overflow dyeing mode, and the pH of the body lotion of dyeing is 4-4.5, dyes machine machine cylinder bath temperature and is changed to: add 40 ℃ of insulations of auxiliary agent and dyestuff, 15 min; Speed with 0.8 ℃/min is warming up to 60 ℃ of insulation 10min then, and still the speed with 0.8 ℃/min is warming up to 80 ℃, behind the insulation 15min; Be warming up to 100 ℃ and be incubated 45min with the speed of 1.0 ℃/min again; Then the speed with 1.0 ℃/min is cooled to 40 ℃, and staged heats up and created relatively mild dyeing condition for grey cloth, the commentaries on classics of in dye liquor, not stopping transport of grey cloth dipping bath; Dye liquor can fully be permeated in blank, help dying level dyeing.
Blank after the dyeing changes described setting process over to through fixation treatment after the dehydration, through regulating fabric width and the overfeeding value of lining, guarantee through broadwise density consistently with washing shrinkage, and just the overfeeding value is controlled at 5.5%, and the speed of a motor vehicle: 50m/min finalizes the design; The temperature that baking oven need be examined guarantees can stablize after lining is cooled and does not change, and setting temperature is 173 ℃, promptly gets to hang down the imitative cotton face fabric of washing shrinkage polyamide fibre.
Embodiment two
The yardage roll that cold dome is handled after clot seals was banked up on the cold dome frame 20 hours, kept yardage roll slowly to rotate simultaneously with 16 meters/component velocity; The padding liquid that cold rolling heap is handled is to comprise refining agent, H
20
2Mixed aqueous solution with NaOH; Wherein, refining agent is refining agent TK-1, and the padding liquid that said cold dome is handled is by H
20
2, NaOH, refining agent be by weight 11: 20: 2; Said deionized water is refining agent, H
20
2With 33 times of NaOH weight summation, other condition is all identical with embodiment 1.
Refining groove working solution be by NaOH, desizing refining agent, chelated dispersants, bleeding agent by weight 20: 6: 2: 3 mix, and add the aqueous solution that 34 times deionized water of four weight summations is mixed with; Wherein, the desizing refining agent is desizing refining agent JD-26; Chelated dispersants is chelated dispersants SR; Bleeding agent is bleeding agent OT-3.
Positive overfeeding value was controlled at 6% when the blank after the dyeing passed through fixation treatment.
Embodiment three
The yardage roll that cold dome is handled after clot seals was banked up on the cold dome frame 20 hours, kept yardage roll slowly to rotate simultaneously with 18 meters/component velocity; The padding liquid that cold rolling heap is handled is to comprise refining agent, H
20
2Mixed aqueous solution with NaOH; Wherein, refining agent is refining agent TK-1, and the padding liquid that said cold dome is handled is by H
20
2, NaOH, refining agent be by weight 11: 20: 2; Said deionized water is refining agent, H
20
2With 31 times of NaOH weight summation, other condition is all identical with embodiment 1.
Refining groove working solution be by NaOH, desizing refining agent, chelated dispersants, bleeding agent by weight 20: 6: 2: 3 mix, and add the aqueous solution that 31 times deionized water of four weight summations is mixed with; Wherein, the desizing refining agent is desizing refining agent JD-26; Chelated dispersants is chelated dispersants SR; Bleeding agent is bleeding agent OT-3.
Positive overfeeding value was controlled at 6% when the blank after the dyeing passed through fixation treatment.
Embodiment four
The yardage roll that cold dome is handled after clot seals was banked up on the cold dome frame 24 hours, kept yardage roll slowly to rotate simultaneously with 18 meters/component velocity; The padding liquid that said cold rolling heap is handled is to comprise refining agent, H
20
2Mixed aqueous solution with NaOH; Wherein, refining agent is refining agent TK-1, and the padding liquid that said cold dome is handled is by H
20
2, NaOH, refining agent be by weight 9: 20: 2; Said deionized water is refining agent, H
20
2With 30 times of NaOH weight summation, other condition is all identical with embodiment 1.
Refining groove working solution be by NaOH, desizing refining agent, chelated dispersants, bleeding agent by weight 20: 6: 2: 3 mix, and add the aqueous solution that 34 times deionized water of four weight summations is mixed with; Wherein, the desizing refining agent is desizing refining agent JD-26; Chelated dispersants is chelated dispersants SR; Bleeding agent is bleeding agent OT-3.
Positive overfeeding value was controlled at 5.8% when the blank after the dyeing passed through fixation treatment.
The present invention through adjustment, optimize fabric last machine, dye and decide technology; Creatively solved the problem of the washing shrinkage of the imitative cotton serial lining of polyamide fibre; The process of the imitative cotton face fabric of the low washing shrinkage polyamide fibre of this explained hereafter detects: warp-wise shrinkage-1.1%; Broadwise shrinkage-0.3%, reach and be far superior to GB/T 17253-2008 regulation through the standard of broadwise washing shrinkage in-2% ~+2% scope.
More than the present invention has been done detailed description; Its purpose is to let the personage that is familiar with this art can understand content of the present invention and implements; Can not limit protection scope of the present invention with this; All equivalences of doing according to spirit of the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (8)
1. the preparation technology of the imitative cotton face fabric of one kind low washing shrinkage polyamide fibre, it is characterized in that: said preparation technology is undertaken by following flow process: grey cloth is weaved → cold dome processing → destarch → dyeing → dehydration open-width → typing, wherein:
It is grey cloth to be impregnated in padding machine pad in the cold dome padding liquid in poor and pad processing that said cold dome is handled, and clot sealing was then banked up the yardage roll after the sealing 20-24 hour on the cold dome frame, keep yardage roll slowly to rotate with 16-18 rice/component velocity simultaneously; Said padding liquid of padding in being pickled with grains or in wine is by H
20
2, NaOH, refining agent be by weight (9-11): mix at 20: 2, add 30-33 times of formulated aqueous solution of deionized water of three's gross weight sum, wherein, refining agent is refining agent TK-1.
2. the preparation technology of the imitative cotton face fabric of said low washing shrinkage polyamide fibre according to claim 1, it is characterized in that: the warp of said grey cloth, parallel are all selected 90D polyamide fibre delustring ATY long filament, 43.3/cm of warp-wise density, 31.5/cm of latitudinal density for use.
3. the preparation technology of the imitative cotton face fabric of said polyamide fibre according to claim 1, it is characterized in that: loose formula open-width desizing is adopted in said destarch, and the speed that said open width is advanced cloth is 45-50m/min.
4. the preparation technology of the imitative cotton face fabric of said low washing shrinkage polyamide fibre according to claim 1; It is characterized in that: the following flow process of complying with of said destarch is carried out: open width is advanced cloth → swelling groove → refining groove → back effluent trough → cropping; Wherein, said swelling trough inner water temperature is 57 ℃-63 ℃, in the said refining groove destarch working solution is housed; Temperature is 90 ℃, and water temperature is 50 ℃-55 ℃ in the back effluent trough.
5. the preparation technology of the imitative cotton face fabric of said polyamide fibre according to claim 4; It is characterized in that: the destarch working solution in the said refining groove be by NaOH, desizing refining agent, chelated dispersants, bleeding agent by weight 20: (5-6): mix at 2: 3; The 30-34 times of aqueous solution that deionized water is formulated that adds four gross weight summations; Wherein, the desizing refining agent is desizing refining agent TK-1; Chelated dispersants is chelated dispersants SR; Bleeding agent is bleeding agent OT-3.
6. imitate the preparation technology of cotton face fabric according to claim 1,2,3,4 or 5 described said low washing shrinkage polyamide fibres; It is characterized in that: overflow dyeing is adopted in said dyeing; Its temperature is controlled to be: go into auxiliary agent and dyestuff is incubated 15 min at 40 ℃, the speed with 0.8 ℃/min is warming up to 60 ℃ of insulation 10min then, and still the speed with 0.8 ℃/min is warming up to 80 ℃; Behind the insulation 15min; Be warming up to 100 ℃ and be incubated 45min with the speed of 1.0 ℃/min again, then the speed with 1.0 ℃/min is cooled to 40 ℃, and 40 ℃ of warm water carry out circulation washing 30-35 min in the cylinder after the fixation.
7. according to the preparation technology of claim 1,2,3, the imitative cotton face fabric of 4 or 5 described said low washing shrinkage polyamide fibres, it is characterized in that: said setting temperature: 173 ℃, the typing speed of a motor vehicle: 50m/min, positive overfeeding 5.5-6%.
8. the preparation technology of the imitative cotton face fabric of said low washing shrinkage polyamide fibre according to claim 6 is characterized in that: said setting temperature: 173 ℃, and the typing speed of a motor vehicle: 50m/min, positive overfeeding 5.5-6%.
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| CN103114444A (en) * | 2013-03-13 | 2013-05-22 | 盛虹集团有限公司 | Preparation method of non-lining down-proof fabric |
| CN103114432A (en) * | 2013-03-13 | 2013-05-22 | 盛虹集团有限公司 | Front section treatment method of polyester and nylon interwoven fabric |
| CN103114431A (en) * | 2013-03-13 | 2013-05-22 | 盛虹集团有限公司 | Front section treatment method of polyester spandex face fabric |
| CN103132312A (en) * | 2013-03-13 | 2013-06-05 | 盛虹集团有限公司 | Preparation method of non-lining down-proof fabric precursor |
| CN103132349A (en) * | 2013-03-13 | 2013-06-05 | 盛虹集团有限公司 | Dyeing and finishing method of superfine denier nylon fabric |
| CN103437216A (en) * | 2013-08-16 | 2013-12-11 | 盛虹集团有限公司 | Dyeing process of polyester filament yarn super-imitation cotton fabric |
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