CN102910978A - Large-particle slow/controlled-release fertilizer with multi-layer coating structure and coating equipment of fertilizer - Google Patents

Large-particle slow/controlled-release fertilizer with multi-layer coating structure and coating equipment of fertilizer Download PDF

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CN102910978A
CN102910978A CN2012104741136A CN201210474113A CN102910978A CN 102910978 A CN102910978 A CN 102910978A CN 2012104741136 A CN2012104741136 A CN 2012104741136A CN 201210474113 A CN201210474113 A CN 201210474113A CN 102910978 A CN102910978 A CN 102910978A
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fertilizer
release
screen cloth
coating
particle
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CN102910978B (en
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尹明灯
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CHONGQING JINMANDI FERTILIZER Co Ltd
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Abstract

The invention relates to a large-particle slow/controlled-release fertilizer with a multi-layer coating structure and coating equipment of the fertilizer. According to the invention, a sulfur coating is coated outside the large-particle fertilizer, and a fertilizer coating is coated outside the sulfur coating. The coating equipment consists of a heating incubator, a screen and the like, wherein one end of the screen (5) is high, and the other end of the screen (5) is low; a particle funnel (9) and 2-10 spray boxes (10) are successively arranged above the screen (5) from the high end to the low end; 2-10 recovery tanks (11) are arranged under the screen (5) in turn from the high end to the low end; and the low end of the screen (5) is provided with a conveying belt (12). The obtained fertilizer can realize the different requirements of various growth periods on NPK elements through adjustment of fertilizer formula of each layer of coating, so that the sulfur coating is well ensured not to fall or be damaged; and simultaneously, the fertilizer has the advantages of beautiful appearance, no crack, no adhesion, no caking and the like.

Description

Macrobead slow-release or control-release fertilizer and the coating equipment in sugar production line thereof of multiple coatings structure
Technical field
The invention belongs to field of fertilizer manufacturing, specifically, relate to a kind of macrobead slow-release or control-release fertilizer and coating equipment in sugar production line thereof of novel multi-layer dressing structure
Background technology
At present, general slow-release fertilizer can not discharge nutrient according to crop regulation of fertilizer requirement characteristic, particularly one season crop only apply fertilizer once a brood of macrobead slow release fertilizer of only executing one once.Such as corn crop, early stage and intermediary and later stages all need a large amount of nutrients, and the ratio of the required n p k nutrition composition of early, middle, late stage is not identical yet, and this just requires slow-release or control-release fertilizer to have the function that different times discharges different nitrogen phosphorus potassium proportionings.
Also have; the present dressing structure easy damaged of slow-release fertilizer and take off fertilizer; in handling process, cause easily the sulphur film to come off and do not reach the purpose of slow controlled release such as the sulphur dressing macrobead slow-release fertilizer among the Chinese patent CN101709018A, and sulphur dressing macrobead slow-release fertilizer wherein causes easily and is subject to fertilizer burst size deficiency that arid causes early stage and takes off fertilizer to what crop was caused.
The prior art shortcoming: general slow-release fertilizer can not solve the crop different times to the demand of Different Nutrients proportioning, and the sulphur dressing easily comes off before use or damage, and does not reach the purpose of slow-release or control-release fertilizer.
Summary of the invention
For solving above technical problem, the object of the present invention is to provide and a kind ofly can not only protect the sulphur dressing, can also effectively solve the crop different times to macrobead slow-release or control-release fertilizer and the coating equipment in sugar production line thereof of the multiple coatings structure of the demand of Different Nutrients proportioning.
The present invention seeks to realize like this:
A kind of macrobead slow-release or control-release fertilizer of multiple coatings structure comprises large-particle fertilizer, and its key is: described large-particle fertilizer exoperidium has the sulphur dressing, and described sulphur dressing exoperidium has fertilizer coating.Adopt said structure, described fertilizer coating is coated on outermost one deck of large-particle fertilizer, can guarantee well that the sulphur dressing of its internal layer is injury-free or does not come off, and can discharge different nutrients different periods crop.
Above-mentioned large-particle fertilizer (1) 150-300 purpose humic acids or the weathered coal that adds parts by weight 0-50 part behind the urea melting of parts by weight 40-90 part, after stirring, the sodium hydroxide of adding parts by weight 0-8 part between 110-130 ℃, kept 10-30 minute, the monoammonium phosphate that adds again 0-30 part, the Repone K or the vitriolate of tartar that add 0-30 part, the ammonium nitrate that adds 0-30 part, adding 0-30 part ammonium sulfate stirs, maintain the temperature between 110-130 ℃, pour into by bottler in 2.5-12 centimetre the spherical mould and open the large-particle fertilizer that mould obtains behind the cooling forming.
Above-mentioned sulphur dressing and fertilizer coating bilayer structure duplicate packages quilt.Adopt said structure, can be according to the regularity of crop to nutrient demand, the dressing number of plies of corresponding selection outside large-particle fertilizer is to satisfy as the demand of different times to Different Nutrients.
Above-mentioned fertilizer coating comprises the component of following parts by weight:
Urea: 40~90 parts;
Monoammonium phosphate: 0~50 part;
Repone K or vitriolate of tartar: 0~50 part.
Above-mentioned fertilizer coating also comprises ammonium nitrate and ammonium sulfate, and the parts by weight of ammonium nitrate are: 0~50 part, the parts by weight of ammonium sulfate are: 0~50 part.
Above-mentioned fertilizer coating (3) also comprises ammonium nitrate, ammonium sulfate, zinc, boron, copper, magnesium, silicon, molybdenum and calcium constituent, chlopyrifos pesticides; The parts by weight of ammonium nitrate are: 0~50 part, the parts by weight of ammonium sulfate are: 0~50 part, the parts by weight of trace element are 0~10 part in zinc, boron, copper, magnesium, silicon, molybdenum and the calcium etc., the 0-3 chlopyrifos pesticides.
The preparation process of above-mentioned fertilizer coating is: will add monoammonium phosphate behind the described urea melting, add described Repone K or vitriolate of tartar again, then add successively described ammonium nitrate, ammonium sulfate and middle trace element, stir at last and make melt liquid fertilizer.
A kind of coating equipment in sugar production line of macrobead slow-release or control-release fertilizer of multiple coatings structure, comprise heater incubator, its key is: be provided with screen cloth in the described heater incubator, the high end of described screen cloth one end is low, described heater incubator bottom is provided with steelframe, and described screen cloth is placed on the described steelframe, and the end that described screen cloth is high is provided with drive unit, described drive unit is connected with described screen cloth by union lever, drives described screen cloth and shakes back and forth; Described screen cloth top is provided with particle funnel and 2~10 spraying boxes successively from a high end to a low end; Described screen cloth below is provided with 2~10 accumulator tanks from a high end successively to a low end; The end that described screen cloth is low is provided with travelling belt, and described travelling belt one end is positioned at heater incubator, and an end is positioned at outside the heater incubator.Adopt said structure, can carry out continuous several times spraying dressing to large-particle fertilizer, form the multiple coatings structure.
Be equipped with cold wind cooled and solidified band between above-mentioned per two adjacent spraying boxes.Adopt said structure, after the spraying melt coating, can carry out cooled and solidified to spraying fertilizer by cold wind cooled and solidified band, conveniently spray next time.
The angle of inclination of above-mentioned screen cloth is 15~40 °; One end and the described screen cloth side of described union lever are hinged, and the outer rim of the rotary disk of its other end and described drive unit is hinged.Adopt said structure, drive unit drives union lever and swings, thereby drives screen cloth vibrations back and forth, and screen cloth has certain angle simultaneously, can impel large-particle fertilizer to roll from top to bottom on screen cloth, evenly comprehensively large-particle fertilizer is sprayed guaranteeing.
Above-mentioned particle funnel below correspondence is provided with an accumulator tank, and each described spraying box below all correspondence is provided with an accumulator tank.Adopt said structure, the corresponding spraying box of described accumulator tank can man-to-manly carry out clout and reclaim, and economizes on resources, and saves cost.
Beneficial effect:
The present invention is macrobead slow-release or control-release fertilizer and the coating equipment in sugar production line thereof of multiple coatings structure, gained fertilizer can be realized each vegetative period of Different Crop to the different demands of n-p-k element by the fertilizer formula of adjusting every layer of coatings the inside, has guaranteed that well the sulphur dressing does not come off or do not damage; Simultaneously, fertilizer also has appearance looks elegant, not breach, adhesion and the advantage such as do not harden.
Description of drawings
Fig. 1 is multiple coatings structural representation among the present invention;
Fig. 2 is the structural representation of coating equipment in sugar production line among the present invention.
Embodiment
The invention will be further described below in conjunction with embodiment and accompanying drawing:
Embodiment 1: being prepared as of the macrobead slow-release or control-release fertilizer of multiple coatings structure of the present invention:
One, the preparation of large-particle fertilizer 1
Taking by weighing 200 kilograms in urea puts into the urea melting apparatus melting and remains between the 110-130 degree, adding 60 kilograms of monoammonium phosphates and 73 kilograms of Repone K stirs, maintain the temperature between the 110-130 degree by bottler and pour in 3.5 centimetres the spherical mould, arrive the fertilizer moulding of the inside until mold cools down after, open mould, obtain spherical large-particle fertilizer.
Two, the preparation of sulphur dressing 2
By weight with 80 parts of sulphur and 5 parts of montmorillonites, 10 parts of microcrystalline waxes, 5 parts of heavy oil respectively melting pack in 3 spraying boxes.5 parts of montmorillonite mixing and stirring of sulphur adding with 80 parts of meltings become melting prescription sulphur to be sprayed on the large-particle fertilizer surface first, spray successively 10 parts of microcrystalline waxes and 5 parts of heavy oil again.Whole spray figure layer thickness is between the 0.5-3 millimeter.
Three, the preparation of fertilizer coating 3
With adding 30 parts of monoammonium phosphates behind 50 parts of urea meltings, add again 20 parts of Repone K by weight, stir at last and make melt liquid fertilizer, and keep its temperature between 110~130 ℃.
Four, coating equipment in sugar production line:
As shown in Figure 2, described coating equipment in sugar production line is comprised of heater incubator 4, is provided with screen cloth 5 in the described heater incubator 4, and the high end of described screen cloth 5 one ends hangs down and is 15 ° angle of inclination; Described heater incubator 4 bottoms are provided with steelframe 6, described screen cloth 5 is placed on the described steelframe 6, described screen cloth 5 high ends are provided with drive unit 7, described drive unit 7 is connected with described screen cloth 5 by union lever 8, one end and described screen cloth 5 sides of described union lever 8 are hinged, and the outer rim of the rotary disk 7a of its other end and described drive unit 7 is hinged, drive described screen cloth 5 and shake back and forth; Described screen cloth 5 tops are provided with particle funnel 9 and 4 spraying boxes 10 successively from a high end to a low end, be equipped with cold wind cooled and solidified band 13 between per two adjacent spraying boxes 10; Described screen cloth 5 belows are provided with 4 accumulator tanks 11 from a high end successively to a low end; Described particle funnel 9 and each equal correspondence in described spraying box 10 belows are provided with accumulator tank 11; Described screen cloth 5 low ends are provided with travelling belt 12, and described travelling belt 12 1 ends are positioned at heater incubator 4, one ends and are positioned at outside the heater incubator 4.
Five, spraying dressing
Described coating equipment in sugar production line first spraying box 10a from left to right is equipped with the melting prescription sulphur of melting sulphur and montmorillonite, second spraying box 10b is equipped with the melt liquid microcrystalline wax, the 3rd spraying box 10c is equipped with heavy oil, and the 4th spraying box 10d is equipped with melt liquid fertilizer; The 5678 according to one two three four the order identical spraying raw material of packing into.
The spherical large-particle fertilizer for preparing is delivered to coating equipment in sugar production line by travelling belt or lift carry out dressing, first, second, the 3rd, the 5th, the 6th, the 7th spraying box 10a carries out the coated of sulphur dressing 2 to large-particle fertilizer 1 respectively, with the 4th, the 8th spraying box 10d large-particle fertilizer 2 is carried out the coated of fertilizer coating 3, then coated good large-particle fertilizer 1 is packed.Accumulator tank 11 recyclings of various dressing clouts below each spraying box 10.
Experiment effect: as shown in Figure 1, large-particle fertilizer 1 alternately is coated with sulphur dressing 2 and fertilizer coating 3 totally four layers of dressing from inside to outside, this fertilizer can reach 90-300 days nutrient segmentation release, is particularly suitable for the cash crop such as corn, cotton, ginger, sugarcane, fruit tree, flowers.
Embodiment 2: being prepared as of the macrobead slow-release or control-release fertilizer of multiple coatings structure of the present invention:
One, the preparation of large-particle fertilizer
Taking by weighing 500 kilograms in urea puts into the urea melting apparatus melting and remains between the 120-130 degree, add 300 kilogram of 200 purpose weathered coal, add 3 kilograms of sodium hydroxide and fully stir rear maintenance 20 minutes, and then add 100 kilograms of monoammonium phosphates and 90 kilograms of vitriolate of tartar, add 5 kilograms of boron fertilizers, adding 2 kilograms of zinc fertilizers stirs, still maintain the temperature between the 110-130 degree by bottler and pour in 5 centimetres the spherical mould, arrive the fertilizer moulding of the inside until mold cools down after, open mould, obtain spherical large-particle fertilizer.
Two, the preparation of sulphur dressing 2
With 95 parts of sulphur and 5 parts of montmorillonites, become melting prescription sulphur to be sprayed on the large-particle fertilizer surface with adding 5 parts of montmorillonite mixing and stirring behind 95 parts of sulfur meltings first by weight, whole spray figure layer thickness is between the 0.5-3 millimeter.
Three, the preparation of fertilizer coating
20 parts of monoammonium phosphates will be added by weight behind 60 parts of urea meltings, add again 20 parts of Repone K, then add successively trace element in described 5 parts of ammonium nitrate, 5 parts of ammonium sulfate and 1 part, stir at last and make melt liquid fertilizer, and keep its temperature between 110~130 ℃.
Four, coating equipment in sugar production line:
As shown in Figure 2, described coating equipment in sugar production line is comprised of heater incubator 4, is provided with screen cloth 5 in the described heater incubator 4, and the high end of described screen cloth 5 one ends hangs down and is 15 ° angle of inclination; Described heater incubator 4 bottoms are provided with steelframe 6, described screen cloth 5 is placed on the described steelframe 6, described screen cloth 5 high ends are provided with drive unit 7, described drive unit 7 is connected with described screen cloth 5 by union lever 8, one end and described screen cloth 5 sides of described union lever 8 are hinged, and the outer rim of the rotary disk 7a of its other end and described drive unit 7 is hinged, drive described screen cloth 5 and shake back and forth; Described screen cloth 5 tops are provided with particle funnel 9 and four spraying boxes 10 successively from a high end to a low end, be equipped with cold wind cooled and solidified band 13 between per two adjacent spraying boxes 10; Described screen cloth 5 belows are provided with four accumulator tanks 11 from a high end successively to a low end; Described particle funnel 9 and each equal correspondence in described spraying box 10 belows are provided with accumulator tank 11; Described screen cloth 5 low ends are provided with travelling belt 12, and described travelling belt 12 1 ends are positioned at heater incubator 4, one ends and are positioned at outside the heater incubator 4.
Five, spraying dressing
Described coating equipment in sugar production line first spraying box 10a from left to right is equipped with melting sulphur, and second spraying box 10b is equipped with melt liquid fertilizer, and the 3rd spraying box 10c is equipped with melting sulphur, and the 4th spraying box 10d is equipped with melt liquid fertilizer.
The spherical large-particle fertilizer for preparing is delivered to coating equipment in sugar production line by travelling belt or lift with large-particle fertilizer carry out dressing, first spraying box 10a and the 3rd spraying box 10c carry out the coated of sulphur dressing to large-particle fertilizer, second spraying box 10b and the 4th spraying box 10d carry out the coated of fertilizer coating to large-particle fertilizer, then coated good large-particle fertilizer are packed.Accumulator tank 11 recyclings of various dressing clouts below each spraying box 10.
Experiment effect: as shown in Figure 1, this fertilizer alternately be coated with from inside to outside sulphur dressing and fertilizer coating totally four layers of dressing also can only have two-layer, the nutrient segmentation that can reach 60~120 days discharges, return simultaneously soil and replenished a large amount of humic acids organic matters, continue improvement soil, be particularly suitable for the farm crop such as corn, potato, watermelon and use.

Claims (10)

1. the macrobead slow-release or control-release fertilizer of a multiple coatings structure; comprise large-particle fertilizer (1); it is characterized in that: described large-particle fertilizer (1) exoperidium has sulphur dressing (2), and described sulphur dressing (2) exoperidium has fertilizer coating (3).
2. the large-particle fertilizer (1) in the macrobead slow-release or control-release fertilizer of described multiple coatings structure according to claim 1; it is characterized in that: described large-particle fertilizer (1) 150-300 purpose humic acids or the weathered coal that adds parts by weight 0-50 part behind the urea melting of parts by weight 40-90 part; after stirring, the sodium hydroxide of adding parts by weight 0-8 part between 110-130 ℃, kept 10-30 minute; the monoammonium phosphate that adds again 0-30 part; the Repone K or the vitriolate of tartar that add 0-30 part; the ammonium nitrate that adds 0-30 part; adding 0-30 part ammonium sulfate stirs; maintain the temperature between 110-130 ℃, pour into by bottler in 2.5-12 centimetre the spherical mould and open the large-particle fertilizer that mould obtains behind the cooling forming.
3. the macrobead slow-release or control-release fertilizer of described multiple coatings structure according to claim 1 is characterized in that: described sulphur dressing (2) and fertilizer coating (3) bilayer structure duplicate packages quilt.
4. according to claim 1 or the macrobead slow-release or control-release fertilizer of 3 described multiple coatings structures, it is characterized in that described fertilizer coating (3) comprises the component of following parts by weight:
Urea: 40~90 parts;
Monoammonium phosphate: 0~50 part;
Repone K or vitriolate of tartar: 0~50 part.
According to claim 1 with the macrobead slow-release or control-release fertilizer of 3 described multiple coatings structures, it is characterized in that: described fertilizer coating (3) also comprises ammonium nitrate, ammonium sulfate, zinc, boron, copper, magnesium, silicon, molybdenum and calcium constituent, chlopyrifos pesticides; The parts by weight of ammonium nitrate are: 0~50 part, the parts by weight of ammonium sulfate are: 0~50 part, the parts by weight of trace element are 0~10 part in zinc, boron, copper, magnesium, silicon, molybdenum and the calcium, chlopyrifos pesticides 0-3 part.
6. the macrobead slow-release or control-release fertilizer of described multiple coatings structure according to claim 5; it is characterized in that: the preparation process of described fertilizer coating (3) is: will add monoammonium phosphate behind the described urea melting; add again described Repone K or vitriolate of tartar; then add successively described ammonium nitrate, ammonium sulfate and middle trace element, stir at last and make melt liquid fertilizer.
7. the coating equipment in sugar production line of described multiple coatings structure macrobead slow-release or control-release fertilizer according to claim 1, comprise heater incubator (4), it is characterized in that: be provided with screen cloth (5) in the described heater incubator (4), the high end of described screen cloth (5) one ends is low, described heater incubator (4) bottom is provided with steelframe (6), described screen cloth (5) is placed on the described steelframe (6), the end that described screen cloth (5) is high is provided with drive unit (7), described drive unit (7) is connected with described screen cloth (5) by union lever (8), drives described screen cloth (5) and shakes back and forth; Described screen cloth (5) top is provided with particle funnel (9) and 2~10 spraying boxes (10) successively from a high end to a low end; Described screen cloth (5) below is provided with 2~10 accumulator tanks (11) from a high end successively to a low end; The end that described screen cloth (5) is low is provided with travelling belt (12), and described travelling belt (12) one ends are positioned at heater incubator (4), and an end is positioned at outside the heater incubator (4).
8. the coating equipment in sugar production line of the macrobead slow-release or control-release fertilizer of described multiple coatings structure according to claim 7 is characterized in that: be equipped with cold wind cooled and solidified band (13) between per two adjacent spraying boxes (10).
9. according to claim 7 or the coating equipment in sugar production line of the macrobead slow-release or control-release fertilizer of 8 described multiple coatings structures, it is characterized in that: the angle of inclination of described screen cloth (5) is 15~40 °; One end of described union lever (8) and described screen cloth (5) side are hinged, and the outer rim of the rotary disk (7a) of its other end and described drive unit (7) is hinged.
10. the coating equipment in sugar production line of the macrobead slow-release or control-release fertilizer of described multiple coatings structure according to claim 9; it is characterized in that: described particle funnel (9) below correspondence is provided with an accumulator tank (11), and each described spraying box (10) below all correspondence is provided with an accumulator tank (11).
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