CN102909633A - Micro abrasive belt tool grinding device - Google Patents

Micro abrasive belt tool grinding device Download PDF

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Publication number
CN102909633A
CN102909633A CN2012104681811A CN201210468181A CN102909633A CN 102909633 A CN102909633 A CN 102909633A CN 2012104681811 A CN2012104681811 A CN 2012104681811A CN 201210468181 A CN201210468181 A CN 201210468181A CN 102909633 A CN102909633 A CN 102909633A
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China
Prior art keywords
tension
spring
abrasive band
wheel shaft
tension wheel
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CN2012104681811A
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Chinese (zh)
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CN102909633B (en
Inventor
任家隆
任近静
丁庆明
赵礼刚
管小燕
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NANTONG HUALIANG BODY-BUILT EQUIPMENT CO.,LTD.
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Jiangsu University of Science and Technology
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Publication of CN102909633A publication Critical patent/CN102909633A/en
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Abstract

The invention discloses a micro abrasive belt tool grinding device which comprises a base, a driving wheel, a driven wheel, an abrasive belt and a tension wheel system, wherein the tension wheel system comprises an inclined groove, a spring and a tension wheel arranged on the side faces of the base; the lower end of the inclined groove is connected with a tension wheel bracket; and one end of the spring is contacted with the tension wheel bracket, and the other end of the spring is connected with a guide post. The tension degree of the abrasive belt is automatically adjusted through the self weight component force of the tension wheel system and the acting force generated by the spring being compressed, and the acting force of the abrasive belt is balanced by the spring through changing the degree of extension when the acting force on the abrasive belt is changed; the vibration generated when the abrasive belt is rotated can be absorbed and reduced through the spring so that unnecessary vibration is eliminated; when the tension wheel bracket is blocked in the inclined groove, the state of the tension wheel bracket can be changed through the spring; and proper tension degree of the abrasive belt is ensured so that the surface of a machined surface is ensured.

Description

A kind of miniature abrasive band tool grinder device
Technical field
The present invention relates to the Machining Technology field, be specifically related to a kind of miniature abrasive band tool grinder device.
Background technology
In recent years, because the requirement of machined surface quality is constantly improved, with the abrasive band finished surface is carried out the demand that flexible polishing improves surface quality increasing.Not only operating efficiency is low in traditional manual sand papering, and labour intensity is large, and is also very high to workman's operating technology requirement; Large-scale abrasive belt grinding machine generally is the equipment for special-purpose, occupied ground is large, the convenience of using, portability, flexibility deficiency, miniature abrasive band tool grinder has remedied the above-mentioned deficiency of large-scale abrasive belt grinding machine, in little micro workpiece processing, can reduce workman's labour intensity, reduction has also improved the surface quality of workpiece machining surface simultaneously to the requirement of the technology of workman's operation, has improved workman's operating efficiency.Existing abrasive belt grinding machine relies on the distance of regulating between driven pulley and the driving wheel base to regulate the tensioning degree in abrasive band, and the shortcoming of this regulative mode is could implement in the situation of the large variation of machined surface quality appearance, can not finish online; Simultaneously artificial regulating action varies with each individual, and can not guarantee the adjusting self-consistentency of the tensioning degree in abrasive band, thus the inconsistency of work piece crudy before and after causing regulating; Simultaneously, also can be by the mass formation adverse influence of abrasive band to surface to be machined during the amplitude variations of power source motor.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of miniature abrasive band tool grinder device, both solved the online tensioning problem in good time adjusting abrasive band of original existence, can solve again because the motor speed fluctuation causes the poor vibrative problem of system stiffness, thereby guarantee the surface quality of work piece.
Technical scheme: for achieving the above object, a kind of miniature abrasive band of the present invention tool grinder device, comprise base, driving wheel and driven pulley, driving wheel is connected the abrasive band with driven pulley and connects, be provided with the regulating wheel system between described driven pulley and the driving wheel, the regulating wheel system comprises the skewed slot that the base side is provided with, spring and regulating wheel, described skewed slot lower end is provided with tension pulley support, tension pulley support is equipped with tension wheel shaft, regulating wheel is installed on the tension wheel shaft, be provided with tension wheel shaft bearing between regulating wheel and the tension wheel shaft, the skewed slot upper end is provided with lead, described spring one end contacts with tension pulley support, and the spring other end connects lead, and the tensioning degree in abrasive band automatically adjusts by deadweight component and the compressed active force that produces of spring of regulating wheel system.
As preferably, the angle α of the center line of described skewed slot and horizontal plane is 30 °~45 °, can be used for the active force on the balance abrasive band, play the effect of regulating abrasive band tensile force size.The size of angle α is according to design and calculate obtains, and is comparatively suitable in the time of 30 °~45 °, such as thinking the numerical value such as 35 °, 40 °.
As preferably, described spring has two, has two for spring provides the lead of guide effect.Spring one end is connected on the spring lead, and the other end acts on the tension pulley support, is used on the one hand the active force in balance abrasive band, prevents that on the other hand tension pulley support is stuck in the skewed slot of body base.
As preferably, described tension wheel shaft bearing is 6202 type rolling bearings.
As preferably, described tension wheel shaft two ends are equipped with screw thread, by nut tension wheel shaft are locked on the tension pulley support, and regulating wheel is done gyration by tension wheel shaft bearing or the member that can bear arbitrarily this effect around tension wheel shaft.
As preferably, described lead one end is provided with screw thread, and lead is fixed on the base by screw thread; Two leads are fixed on the base symmetrically.
Described tension pulley support and should select different materials from the contacted groove face of tension pulley support is to reduce coefficient of friction.Also can the low-friction coefficient material be installed on the contacted two sides of tension pulley support and body base, for example: have identical shaped copper sheet material with the grooved of skewed slot, thereby reduce coefficient of friction, reduce frictional force, activity is freely in skewed slot to make tension pulley support.
Beneficial effect: miniature abrasive band of the present invention tool grinder device, regulate the tensioning degree in abrasive band by adopting regulating wheel system deadweight component and the compressed acting in conjunction that produces active force of spring, both utilized the tension force of spring to avoid regulating wheel stuck in skewed slot, utilize again tensioning degree and the vibration of elimination abrasive band of stretching to change the abrasive band of spring, online timely adjustment abrasive band degree of tightness, thereby the surface quality of assurance work piece.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the D-D cutaway view of Fig. 1;
Fig. 3 is the F-F cutaway view of Fig. 1;
Fig. 4 is the top view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.
As shown in Figures 1 to 4, a kind of miniature abrasive band of the present invention tool grinder device comprises base 1, driving wheel 16 and driven pulley 6, and base 1 is the monoblock cast part, can improve the rigidity of member, driving wheel 16 is installed on the macro-axis 4, and macro-axis 4 two ends are provided with large axle bearing 3, and macro-axis 4 is installed on the base 1 by bearing base 2, driven pulley 6 is installed on the little axle 9, little axle 9 two ends are provided with little axle bearing 8, and little axle bearing 8 is installed in the axis hole of base 1 reservation, and little axle 9 ends are provided with little hubcap 7.Wherein, large axle bearing 3, little axle bearing 8 and tension wheel shaft bearing 12 are 6202 type rolling bearings or can bear arbitrarily the member of this effect.Driving wheel 16 is connected with driven pulley by abrasive band 5 connections, be provided with the regulating wheel system between driven pulley 6 and the driving wheel 16, the regulating wheel system comprises the skewed slot that base 1 side is provided with, spring 11, tension pulley support 13, regulating wheel 15, the logical skewed slot of skewed slot for offering in the side of body base 1, be used for installing tension pulley support 13, tension pulley support 13 is installed tension wheel shaft 14, regulating wheel 15 is installed on the tension wheel shaft 14, be provided with tension wheel shaft bearing 12 between regulating wheel 15 and the tension wheel shaft 14, the skewed slot upper end is provided with lead 10, spring 11 is on the space between base 1 and the tension pulley support 13, spring 11 1 ends contact with tension pulley support 13, and spring 11 other ends connect lead 10.
In the present embodiment, spring 11 has two, and lead 10 has two, and the angle α of skewed slot and horizontal plane is 30 °~45.Tension wheel shaft 14 is installed in the axis hole on the tension pulley support 13, tension wheel shaft 14 two ends are processed with screw thread, adjust tension wheel shafts 14 and lock it on the tension pulley support 13 by nut 17, regulating wheel 15 is installed on the tension wheel shaft 14, between regulating wheel 15 and the tension wheel shaft 14 tension wheel shaft bearing 12 is installed.Regulating wheel 15 rotates around tension wheel shaft 14 by tension wheel shaft bearing 12, and tension wheel shaft 14 is fixed on the tension pulley support 13, does not do gyration.
In the present embodiment, abrasive band 5 is installed on driving wheel 16, driven pulley 6 and the regulating wheel 15, utilizes the compressed active force abrasive band tensioning degree that automatically adjusts that produces of regulating wheel system deadweight component and spring 11.When the active force on abrasive band 5 changes, change the active force that telescopic level comes balance abrasive band 5 by spring 11; To such an extent as to 5 vibrations that produce when rotating also can absorb and reduce to eliminate unnecessary vibration by spring 11 in the abrasive band; Stuck in skewed slot the time at tension pulley support 13, also can change by spring 11 state of tension pulley support 13, guarantee the suitable tensioning degree in abrasive band 5, thereby guarantee the quality of surface to be machined.
Specifically, in the present invention, produced the acting in conjunction of component and the spring 11 compressed active forces that produce of regulating wheel system own wt by the groove of skewed slot to the angle, can be applied certain tensile force to abrasive band 5, so just played the regulating action to abrasive band 5 tensionings.During work, driving wheel 16 is worked under the traction of motor, passes motion to driven pulley 6 and regulating wheel 15 by abrasive band 5, drives driven pulley 6 and regulating wheel 15 and does gyration.When the power on the abrasive band 5 changes when causing the fluctuation of abrasive band 5 tensile forces, principle according to active force and reaction force, stressedly on the regulating wheel 15 also can change, so when running into that the fluctuation that larger variation produces occurs motor speed or cutting force changes in grinding process, can realize external equilibrium of forces under the acting in conjunction by the component of regulating wheel system own wt and the spring 11 compressed active forces that produce, reduce and absorb unnecessary vibration.Lead 10 is processed with screw thread with the part that body base 1 is connected in addition, can come the tightness of regulating spring 11 by the length of regulating lead 10, thereby plays the effect of regulating the regulating wheel system.In the course of the work, when abrasive band 5 is too lax, because 11 thrust of spring have been tightened abrasive band 5; When too tighten in abrasive band 5, because elastic force and the clamping system Action of Gravity Field of spring 11, so that abrasive band 5 keeps suitable elasticity.The regulating wheel system can regulate automatically according to external force size the degree of tightness in abrasive band 5, does not need artificial adjusting, comes balance external force according to the stressing conditions of reality; too tensioning or abrasive band 5 are too lax to avoid abrasive band 5; protection abrasive band 5, the service life in prolongation abrasive band 5, the quality of assurance surface to be machined.
The above only is preferred embodiment of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (7)

1. miniature abrasive band tool grinder device, it is characterized in that: comprise base (1), driving wheel (16) and driven pulley (6), driving wheel (16) is connected 6 with driven pulley) connect by abrasive band (5), it is characterized in that: be provided with the regulating wheel system between described driven pulley (6) and the driving wheel (16), the regulating wheel system comprises the skewed slot that base (1) side is provided with, spring (11) and regulating wheel (15), described skewed slot lower end is provided with tension pulley support (13), tension pulley support (13) is equipped with tension wheel shaft (14), regulating wheel (15) is installed on the tension wheel shaft (14), be provided with tension wheel shaft bearing (12) between regulating wheel (15) and the tension wheel shaft (14), the skewed slot upper end is provided with lead (10), described spring (11) one ends contact with tension pulley support (13), spring (11) other end connects lead (10), and the tensioning degree of abrasive band (5) automatically adjusts by deadweight component and the compressed active force that produces of spring of regulating wheel system.
2. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: the angle α of the center line of described skewed slot and horizontal plane is 30 ° ~ 45 °.
3. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: described spring (11) has two, has two for spring (11) provides the lead (10) of guide effect.
4. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: described tension wheel shaft bearing (12) is 6202 type rolling bearings.
5. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: described tension wheel shaft (14) two ends are equipped with screw thread, by nut (17) tension wheel shaft (14) is locked on the tension pulley support (13), regulating wheel (15) is done gyration by tension wheel shaft bearing (12) around tension wheel shaft (14).
6. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: described lead (10) one ends are provided with screw thread, and two leads (10) are fixed on the base (1) symmetrically by screw thread.
7. a kind of miniature abrasive band according to claim 1 tool grinder device, it is characterized in that: described tension pulley support (13) is equipped be used to the copper sheet material that reduces coefficient of friction with the contacted two sides of body base (1), and the grooved of described copper sheet material and skewed slot has identical shaped.
CN201210468181.1A 2012-11-19 2012-11-19 Micro abrasive belt tool grinding device Active CN102909633B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103363045A (en) * 2013-07-25 2013-10-23 上海长园电子材料有限公司 Tensioning wheel and transmission
CN104070436A (en) * 2014-07-16 2014-10-01 李立武 Polisher
CN105345627A (en) * 2015-11-09 2016-02-24 成都金科达铝业有限公司 Device for processing surface of aluminum plate
CN109202642A (en) * 2018-09-30 2019-01-15 王森 Multifunctional hole-drilling polishing all-in-one machine
CN109590862A (en) * 2018-11-16 2019-04-09 肇庆学院 A kind of flexible polishing belt sander
CN109759954A (en) * 2019-03-19 2019-05-17 王承辉 Sanding and polishing dynamics control device and automatically grinding polissoir containing the device
CN111644950A (en) * 2020-06-12 2020-09-11 高邮市仁和机械配件厂 Abrasive belt machine belt wheel device convenient to adjustment abrasive paper area rate of tension
CN111958425A (en) * 2020-08-14 2020-11-20 重庆大学 Multi-contact profile abrasive belt grinding device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001191242A (en) * 1999-12-28 2001-07-17 Kawasaki Heavy Ind Ltd Belt type polishing tool
US20030022602A1 (en) * 2001-07-26 2003-01-30 Mccoy Thomas Apparatus for in-line surface polishing of cylindrical stock such as stainless steel tubing, and method
CN2690112Y (en) * 2003-11-19 2005-04-06 张明亮 Abrasive band polishing and grinder head
CN101181780A (en) * 2007-12-20 2008-05-21 陈美青 Tensioning device of polishing machine
CN202894947U (en) * 2012-11-19 2013-04-24 江苏科技大学 Minitype sanding belt tool grinding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001191242A (en) * 1999-12-28 2001-07-17 Kawasaki Heavy Ind Ltd Belt type polishing tool
US20030022602A1 (en) * 2001-07-26 2003-01-30 Mccoy Thomas Apparatus for in-line surface polishing of cylindrical stock such as stainless steel tubing, and method
CN2690112Y (en) * 2003-11-19 2005-04-06 张明亮 Abrasive band polishing and grinder head
CN101181780A (en) * 2007-12-20 2008-05-21 陈美青 Tensioning device of polishing machine
CN202894947U (en) * 2012-11-19 2013-04-24 江苏科技大学 Minitype sanding belt tool grinding device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103363045A (en) * 2013-07-25 2013-10-23 上海长园电子材料有限公司 Tensioning wheel and transmission
CN104070436A (en) * 2014-07-16 2014-10-01 李立武 Polisher
CN105345627A (en) * 2015-11-09 2016-02-24 成都金科达铝业有限公司 Device for processing surface of aluminum plate
CN109202642A (en) * 2018-09-30 2019-01-15 王森 Multifunctional hole-drilling polishing all-in-one machine
CN109590862A (en) * 2018-11-16 2019-04-09 肇庆学院 A kind of flexible polishing belt sander
CN109759954A (en) * 2019-03-19 2019-05-17 王承辉 Sanding and polishing dynamics control device and automatically grinding polissoir containing the device
CN109759954B (en) * 2019-03-19 2024-04-26 王承辉 Polishing dynamics controlling means and contain device's automatic polishing equipment
CN111644950A (en) * 2020-06-12 2020-09-11 高邮市仁和机械配件厂 Abrasive belt machine belt wheel device convenient to adjustment abrasive paper area rate of tension
CN111958425A (en) * 2020-08-14 2020-11-20 重庆大学 Multi-contact profile abrasive belt grinding device
CN111958425B (en) * 2020-08-14 2023-03-07 重庆大学 Multi-contact profile abrasive belt grinding device

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Address after: 212003 Zhenjiang City, Jiangsu province dream Creek Road, No. 2

Applicant after: JIANGSU University OF SCIENCE AND TECHNOLOGY

Address before: 212003, 2, Mengxi Road, Zhenjiang, Jiangsu, Nanjing

Applicant before: Jiangsu University of Science and Technology

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Effective date of registration: 20180208

Address after: 226432 Rudong County, Nantong City, Jiangsu

Patentee after: NANTONG HUALIANG BODY-BUILT EQUIPMENT CO.,LTD.

Address before: 212003 Zhenjiang City, Jiangsu province dream Creek Road, No. 2

Patentee before: Jiangsu University of Science and Technology

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A micro abrasive belt tool grinding device

Effective date of registration: 20220630

Granted publication date: 20141022

Pledgee: Rudong sub branch of Bank of China Ltd.

Pledgor: NANTONG HUALIANG BODY-BUILT EQUIPMENT CO.,LTD.

Registration number: Y2022980009668