CN102903512B - Hollow coil winding machine - Google Patents
Hollow coil winding machine Download PDFInfo
- Publication number
- CN102903512B CN102903512B CN201210405974.9A CN201210405974A CN102903512B CN 102903512 B CN102903512 B CN 102903512B CN 201210405974 A CN201210405974 A CN 201210405974A CN 102903512 B CN102903512 B CN 102903512B
- Authority
- CN
- China
- Prior art keywords
- coiling
- winding machine
- main shaft
- air core
- countershaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to a hollow coil winding machine which comprises an insulation rack, a motor, and a coiling main shaft, a coiling auxiliary shaft and a transmission shaft which are pivoted on the insulation rack, wherein the turning axial lines of the coiling main shaft and the coiling auxiliary shaft are coincident and parallel to the turning axial line of the transmission shaft, the transmission shaft is driven by the motor, the coiling main shaft and the coiling auxiliary shaft are respectively connected with two ends of the transmission shaft through a first transmission assembly and a second transmission assembly, and the transmission ratio of the second transmission assembly is two times that of the first transmission assembly; and a coiling clamp is synchronously connected to the coiling main shaft, and a coiling frame arranged on the peripheral edge of the coiling clamp is synchronously connected with the coiling auxiliary shaft. Compared with the prior art, the hollow coil winding machine has the advantages that a hollow coil with a coiling starting point and a coiling ending point which are arranged on the peripheral edge can be coiled, and the defects of small rated power and low safety coefficient caused by overlapping a coil are effectively solved; and meanwhile, the hollow coil winding machine has a simple structure, and is stable and reliable in operation process and is higher in production efficiency.
Description
Technical field
The present invention relates to coil processing technique field, be specifically related to a kind of air core coil coil winding machine.
Background technology
Typical air core coil is all generally formed by single cord coiling, first using the starting point of the end of a thread of fixing cord as coil during making, the terminal that wire forms coil is cut off after coiling completes, and new the end of a thread is as the starting point of next coil, therefore, the starting point of coil is arranged in the inner ring of coil all the time, terminal is positioned at the outer ring of coil all the time, this air core coil in use, a wire must be utilized to stride across coil body, the starting point being positioned at its inner ring is guided to outside, namely this wire is superimposed on coil, this air core coil is only only applicable in the middle of small-power and the less demanding structure of coefficient of safety.
Present stage, in order to increase the rated power of coil, coil turns to structure as shown in the figure by single cord, its starting point and terminal are all the outer rims being positioned at coil, the thickness of coil is only equivalent to the diameter of two wires, and when going between, wire can not superpose with coil, Here it is said α method for winding in the industry.
At present, market also there is no the special air core coil coil winding machine for above-mentioned α winding structure, for the air core coil of this α winding structure, can only be completed by coiling.
Summary of the invention
For the deficiencies in the prior art, object of the present invention is intended to provide a kind of air core coil coil winding machine, and it can be used in the air core coil that coiling starting point and terminal are all positioned at outer rim.
For achieving the above object, the present invention adopts following technical scheme:
Air core coil coil winding machine, comprise installing rack, motor and be articulated in coiling main shaft, coiling countershaft, the power transmission shaft on installing rack, the pivot center of coiling main shaft and coiling countershaft overlaps and parallel with the pivot center of power transmission shaft, power transmission shaft passes through driven by motor, coiling main shaft and coiling countershaft are connected in the two ends of power transmission shaft respectively by the first transmission component and the second transmission component, and the gearratio of the second transmission component is the twice of the gearratio of the first transmission component; Coiling main shaft is synchronously connected with a winding clamp, coiling countershaft is synchronously connected with the drum stand that is positioned at winding clamp outer peripheral edges.
This air core coil coil winding machine also comprises the first tensioner and the second tensioner, wire two ends for coiling connect the first tensioner and the second tensioner respectively, and the part of wire between the first tensioner and the second tensioner is set around winding clamp and passes the through hole on drum stand.
The input of the first tensioner is also provided with a lead frame.
First transmission component comprises the first driving pulley be synchronously connected on power transmission shaft, is synchronously connected in the first driven pulley on coiling main shaft and first driving belt of synchronous winding on the first driving pulley and the first driven pulley, second transmission component comprises the second driving pulley be synchronously connected on power transmission shaft, is synchronously connected in the second driven pulley on coiling countershaft and the second driving belt of being synchronously connected on the second driving pulley and the second driven pulley, and the diameter of the first driving pulley and the ratio of the first driven pulley diameter are i
1, the second ratio rotating the diameter of belt wheel and the diameter of the second driven pulley is i
2, i
1i
2twice.
First rotation belt wheel is identical with the diameter of the second driving pulley, and the diameter of the first driven pulley is the twice of the second driven pulley diameter.
Coiling main shaft, coiling countershaft, power transmission shaft all by bearing hinge joint on installing rack.
This air core coil coil winding machine also comprises the synchronous code wheel be connected on coiling main shaft, is fixed on photoelectric tube on installing rack and corresponding with code wheel and is connected to the electronic counter of photoelectric tube signal output part, and this electronic counter signal output part is connected to the control end of motor.
Coiling countershaft axially offers a cable-through hole passed for wire along it.
Beneficial effect of the present invention is:
Compared to prior art, the present invention coiling starting point and terminal can all be positioned at the air core coil of outer peripheral edges, effectively solves coil because superposing the defect that rated power is little, coefficient of safety is low caused; Its structure is simple simultaneously, running is reliable and stable, has higher production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of air core coil coil winding machine of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Wherein: 1, installing rack; 2, motor; 21, driving wheel; 3, coiling main shaft; 31, winding clamp; 32, chuck; 33, the first driven pulley; 34, code wheel; 35, photoelectric tube; 4, coiling countershaft; 41, drum stand; 411, through hole; 42, the second driven pulley; 43, cable-through hole; 5, power transmission shaft; 51, driven pulley; 52, the first driving pulley; 53, the second driving pulley; 6, the first tensioner; 7, the second tensioner; 8, lead frame.
Embodiment
Below, by reference to the accompanying drawings and embodiment, the present invention is described further:
As shown in Figure 1, 2, for a kind of air core coil coil winding machine of the present invention, it comprises installing rack 1, motor 2, coiling main shaft 3, coiling countershaft 4 and power transmission shaft 5, wherein the pivot center of coiling main shaft 3 overlaps with the pivot center of coiling countershaft 4, and the pivot center both it is parallel with the pivot center of power transmission shaft 5, coiling main shaft 3, coiling countershaft 4 and power transmission shaft 5 all by bearing hinge joint on installing rack 1.The body of motor 2 is fixed on installing rack 1, power transmission shaft 5 is driven by motor 2, particularly, the rotating shaft of motor 2 is synchronously connected with a driving wheel 21, power transmission shaft 5 is synchronously connected with a driven pulley 51, driving wheel 21 and driven pulley 51 outside are arranged with a synchronous belt (not shown), and so, starter motor 2 can drive power transmission shaft 5 to rotate.Coiling main shaft 3 and coiling countershaft 4 are synchronously connected on power transmission shaft 5 respectively by the first transmission component and the second transmission component, wherein, the gearratio of the second transmission component is the twice of the gearratio of the first transmission component, namely when motor 2 is as power, by the gearing of power transmission shaft 5, the rotary speed of coiling countershaft 4 is twices of coiling main shaft 3 rotary speed, particularly, first transmission component comprises the first driving pulley 52 be synchronously connected on power transmission shaft 5, synchronously be connected in the first driven pulley 33 on coiling main shaft 3, and synchronous winding is in the first driving belt (not shown) of the first driving pulley 52 and the first driven pulley 33 outside, wherein the diameter of the first driving pulley 52 is r, the diameter of the first driven pulley 33 is 2r, that is, the diameter of the first driving pulley 52 compares i with the diameter of the first driven pulley 33
1be 1/2, second transmission component comprises the second driving pulley 53 be synchronously connected on power transmission shaft 5, is synchronously connected in the second driven pulley 42 on coiling countershaft 4 and synchronous winding the second driving belt (not shown) in the second driving pulley 53 and the second driven pulley 42 outside, wherein the diameter of the second driving pulley 53 is R, the diameter of the second driven pulley 42 is similarly R, i.e. the ratio i of the diameter of the second driving pulley 53 and the diameter of the second driven pulley 42
2be 1, i.e. i
2for i
1twice, so, also just make the gearratio of the second transmission component be the twice of the first transmission component gearratio, meanwhile, it should be noted that by said structure, the rotation direction of coiling main shaft 3 and coiling countershaft 4 is identical.In order to carry out unified specification processing, can make above-mentioned r=R, namely the diameter of the first driving pulley 52, second driving pulley 53, second driven pulley 42 is identical.Certainly, according to known technology general knowledge, the first transmission component in the present invention and the second transmission component can also be gear trains, and only needing to ensure that its gearratio meets above-mentioned requirements and coiling main shaft 3 and coiling countershaft 4 is rotating in same directions.
The setting that the rearward end of coiling main shaft 3 is relative with the leading section of coiling countershaft 4 and being spaced a distance, the rearward end of coiling main shaft 3 synchronous a winding clamp 31 is installed, for the ease of installing, coiling main shaft 3 is provided with a chuck 32, and winding clamp 31 is fixed on chuck 32.A drum stand 41 is synchronously connected with in the front end of coiling countershaft 4, this drum stand 41 is positioned at the outer peripheral edges of winding clamp 31, after starter motor 2, drum stand 41 can in the external rotating of winding clamp 31, and the velocity of rotation of drum stand 41 is the twice of winding clamp 31 velocity of rotation.
Above-mentioned air core coil coil winding machine also includes the first tensioner, 6 and second tensioner 7, wherein, first tensioner 6 to be fixed on installing rack 1 and to be positioned at the side of winding clamp 31, and the second tensioner 7 to be fixed on installing rack 1 and to be positioned at the rearward end of coiling countershaft 4, also be provided with a lead frame 8 at the input of the first tensioner 6, this lead frame 8 is arranged on installing rack 1.Coiling countershaft 4 is axially provided with a cable-through hole 43 passed for wire along it, and the outer end of drum stand 41 offers a through hole 411.Adding man-hour, wire is installed as follows: the two ends of wire connect respectively and are wound on the first tensioner 6 the second tensioners 7, the one end being wherein wound on the first tensioner 6 is drawn by lead frame 8, and one end that wire is placed in lead frame 8 is drawn by wire coiled material, one end of wire fracture is wound and after being clamped on winding clamp 31, through the through hole 411 on drum stand 41, and then pass cable-through hole 43 by the front end of coiling countershaft 4, be finally wound on the second tensioner 7.
In use, first wire is loaded on coil winding machine in a manner mentioned above, starter motor 2 afterwards, due to coiling countershaft 4 and coiling main shaft 3 rotation in the same way, and coiling countershaft 4 rotating speed is the twice of coiling main shaft 3 rotating speed, in winding process, one end of drum stand 41 coiling, 3, coiling main shaft utilizes the other end of the speed difference coiling of itself and coiling countershaft 4.Clip slot width reserved on above-mentioned winding clamp 31 is the twice of wire diameter, when winding clamp 31 installs wire, wire is staggered, thus, the coil of coiling is double-decker, severing wire after coiling completes, the terminal finally making coil two ends reserve is all the outer rims being positioned at coil.In winding process, the first tensioner 6 and the second tensioner 7 pairs of wires more play tension, provide stable tensile force both it, to guarantee that the coil neutralization material of coiling is compact arranged.
In order to accurately control wire rod coiling size, synchronously in the front end of above-mentioned coiling main shaft 3 be connected with a code wheel 34, installing rack 1 is fixed with a photoelectric tube 35 corresponding with code wheel 34, installing rack 1 is also provided with electronic counter, the signal output part of photoelectric tube 35 is connected on electronic counter, photoelectric tube 35 is by the rotation of induction code wheel 34, the number of turns that coiling main shaft 3 rotates can be learnt, then the coil winding number of turns is learnt, the control end of motor 2 is connected to the output of electronic counter, do to control motor 2 according to the number of turns obtained, when the number of turns as coil winding reaches the number of turns of standardized product, then control motor 2 to stop, take out the coil that coiling is good, when the number of turns as coil winding does not reach the number of turns of standardized product, the work that then motor 2 is lasting.
Those skilled in the art, according to technical scheme described above and design, can make other various corresponding change and deformation, and all these change and deformation all should belong within the protection range of the claims in the present invention.
Claims (8)
1. air core coil coil winding machine, it is characterized in that, comprise installing rack, motor and be articulated in coiling main shaft, coiling countershaft, the power transmission shaft on installing rack, the pivot center of coiling main shaft and coiling countershaft overlaps and parallel with the pivot center of power transmission shaft, power transmission shaft passes through driven by motor, coiling main shaft and coiling countershaft are connected in the two ends of power transmission shaft respectively by the first transmission component and the second transmission component, and the gearratio of the second transmission component is the twice of the gearratio of the first transmission component; Coiling main shaft is synchronously connected with a winding clamp, coiling countershaft is synchronously connected with the drum stand that is positioned at winding clamp outer peripheral edges.
2. air core coil coil winding machine as claimed in claim 1, it is characterized in that, this air core coil coil winding machine also comprises the first tensioner and the second tensioner, wire two ends for coiling connect the first tensioner and the second tensioner respectively, and the part of wire between the first tensioner and the second tensioner is set around winding clamp and passes the through hole on drum stand.
3. air core coil coil winding machine as claimed in claim 2, it is characterized in that, the input of the first tensioner is also provided with a lead frame.
4. air core coil coil winding machine as claimed in claim 1, it is characterized in that, first transmission component comprises the first driving pulley be synchronously connected on power transmission shaft, synchronously be connected in the first driven pulley on coiling main shaft, and first driving belt of synchronous winding on the first driving pulley and the first driven pulley, second transmission component comprises the second driving pulley be synchronously connected on power transmission shaft, synchronously be connected in the second driven pulley on coiling countershaft, and the second driving belt be synchronously connected on the second driving pulley and the second driven pulley, the diameter of the first driving pulley and the ratio of the first driven pulley diameter are i
1, the second ratio rotating the diameter of belt wheel and the diameter of the second driven pulley is i
2, i
2i
1twice.
5. air core coil coil winding machine as claimed in claim 4, is characterized in that, the first rotation belt wheel is identical with the diameter of the second driving pulley, and the diameter of the first driven pulley is the twice of the second driven pulley diameter.
6. air core coil coil winding machine as claimed in claim 1, is characterized in that, coiling main shaft, coiling countershaft, power transmission shaft all by bearing hinge joint on installing rack.
7. air core coil coil winding machine as claimed in claim 1, it is characterized in that, this air core coil coil winding machine also comprises the synchronous code wheel be connected on coiling main shaft, is fixed on photoelectric tube on installing rack and corresponding with code wheel and is connected to the electronic counter of photoelectric tube signal output part, and this electronic counter signal output part is connected to the control end of motor.
8. air core coil coil winding machine as claimed in claim 1, is characterized in that, coiling countershaft axially offers a cable-through hole passed for wire along it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210405974.9A CN102903512B (en) | 2012-10-22 | 2012-10-22 | Hollow coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210405974.9A CN102903512B (en) | 2012-10-22 | 2012-10-22 | Hollow coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102903512A CN102903512A (en) | 2013-01-30 |
| CN102903512B true CN102903512B (en) | 2015-04-08 |
Family
ID=47575707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210405974.9A Active CN102903512B (en) | 2012-10-22 | 2012-10-22 | Hollow coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102903512B (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104240938B (en) * | 2014-09-05 | 2016-11-23 | 深圳市有钢机电设备有限公司 | Coil winding machine and wire storage device |
| CN104828642B (en) * | 2015-05-10 | 2017-10-10 | 浙江田中精机股份有限公司 | The clutch transmission system of multiaxis spooling equipment |
| CN104916426B (en) * | 2015-05-10 | 2017-03-01 | 浙江田中精机股份有限公司 | The heating system of double-head hollow coil-winding equipment and heating means |
| CN106685160A (en) * | 2016-12-30 | 2017-05-17 | 佛山市南海芯华电器有限公司 | Motor stator wire winding device |
| CN107230548B (en) * | 2017-07-20 | 2019-03-01 | 唐德红 | A kind of winding mechanism of coil winder |
| CN108109835B (en) * | 2017-12-26 | 2020-10-27 | 安徽博微新磁科技有限公司 | Hollow coil winding device and method |
| CN108461276B (en) * | 2018-03-16 | 2024-04-02 | 东莞市鑫华翼自动化科技有限公司 | Hollow coil winding machine |
| CN108986990B (en) * | 2018-08-01 | 2023-07-14 | 无锡艾克森热控科技有限公司 | Three-layer wire winding machine |
| CN109659128A (en) * | 2019-02-14 | 2019-04-19 | 深圳市顺敬机械设备有限公司 | A kind of two-sided coil winding machine of substrate |
| CN110745630A (en) * | 2019-09-06 | 2020-02-04 | 甘靖 | Full-automatic target shooting machine |
| CN112071628B (en) * | 2020-09-07 | 2022-07-01 | 溆浦萬聚电子科技有限公司 | Transformer coil winding device |
| CN113314330B (en) * | 2021-04-06 | 2023-01-03 | 浙江五谷铜业股份有限公司 | Miniature coil winding device and winding method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1176397A1 (en) * | 1983-07-01 | 1985-08-30 | Предприятие П/Я В-8753 | Machine for winding electric coils |
| US4668544A (en) * | 1984-11-09 | 1987-05-26 | Hakuto Seisakusho Co., Ltd. | Multi-layered hollow coil, and an apparatus and method of manufacturing thereof |
| SU1332398A1 (en) * | 1986-01-23 | 1987-08-23 | Марийский политехнический институт им.А.М.Горького | Wire layer |
| SU1354265A1 (en) * | 1985-06-26 | 1987-11-23 | Предприятие П/Я Р-6577 | Apparatus for winding magnetic cores |
| SU1427430A1 (en) * | 1986-12-29 | 1988-09-30 | Всесоюзный Научно-Исследовательский,Проектно-Конструкторский И Технологический Институт Низковольтного Аппаратостроения | Machine for winding electric coils |
| CN2463084Y (en) * | 2000-10-12 | 2001-12-05 | 梁安潮 | Double-wire ring automatic forming machine |
| CN2657178Y (en) * | 2003-11-14 | 2004-11-17 | 姚其槐 | Floating winding mould mechanism of full automatic hollow coil winding machine |
| CN201122510Y (en) * | 2007-05-15 | 2008-09-24 | 汪国卿 | Full-automatic self-adhering air core coil winding machine |
| CN202957131U (en) * | 2012-10-22 | 2013-05-29 | 爱华特(广州)通讯有限公司 | Hollow coil winding machine |
-
2012
- 2012-10-22 CN CN201210405974.9A patent/CN102903512B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1176397A1 (en) * | 1983-07-01 | 1985-08-30 | Предприятие П/Я В-8753 | Machine for winding electric coils |
| US4668544A (en) * | 1984-11-09 | 1987-05-26 | Hakuto Seisakusho Co., Ltd. | Multi-layered hollow coil, and an apparatus and method of manufacturing thereof |
| SU1354265A1 (en) * | 1985-06-26 | 1987-11-23 | Предприятие П/Я Р-6577 | Apparatus for winding magnetic cores |
| SU1332398A1 (en) * | 1986-01-23 | 1987-08-23 | Марийский политехнический институт им.А.М.Горького | Wire layer |
| SU1427430A1 (en) * | 1986-12-29 | 1988-09-30 | Всесоюзный Научно-Исследовательский,Проектно-Конструкторский И Технологический Институт Низковольтного Аппаратостроения | Machine for winding electric coils |
| CN2463084Y (en) * | 2000-10-12 | 2001-12-05 | 梁安潮 | Double-wire ring automatic forming machine |
| CN2657178Y (en) * | 2003-11-14 | 2004-11-17 | 姚其槐 | Floating winding mould mechanism of full automatic hollow coil winding machine |
| CN201122510Y (en) * | 2007-05-15 | 2008-09-24 | 汪国卿 | Full-automatic self-adhering air core coil winding machine |
| CN202957131U (en) * | 2012-10-22 | 2013-05-29 | 爱华特(广州)通讯有限公司 | Hollow coil winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102903512A (en) | 2013-01-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102903512B (en) | Hollow coil winding machine | |
| CN202957131U (en) | Hollow coil winding machine | |
| WO2021128609A1 (en) | Wire take-up device using multiple h-shaped wheels to perform external wire take-up and supporting automatic switching, and wire take-up method | |
| CN111005103A (en) | Novel four-twisting stranding machine | |
| CN111607996A (en) | Stranding device for steel wire rope | |
| CN203351296U (en) | Double single-wire non-twist pair twister | |
| CN201576490U (en) | Vertical wire twisting machine | |
| CN203428632U (en) | Welding wire winding device | |
| CN206203604U (en) | Steel wire coiler | |
| CN202023103U (en) | One-line type steel cord stranding machine | |
| CN101860145B (en) | Winding device and winding method of motor armature of electric motor vehicle | |
| CN101800098B (en) | Winding method of high-pressure ignition wire core and equipment thereof | |
| CN209144354U (en) | A kind of blended yarns coating equipment | |
| CN107481802B (en) | A kind of rounding device for wrapped electric wire cable clad | |
| PL213778B1 (en) | Double-twisted device for production of string | |
| CN205004909U (en) | Vertical coil winding machine mechanism that winds line | |
| CN201797421U (en) | Motor armature winding device of electric vehicle | |
| CN203450946U (en) | Rope yarn package apparatus for rope | |
| WO2015194491A1 (en) | Twisted wire production device and twisted wire production method | |
| CN208655302U (en) | Three layers of spiral filament forming machine | |
| CN112652428B (en) | Adhesive tape winding mechanism and method | |
| CN205526931U (en) | Permanent linear velocity rolling system of bands for band | |
| CN201107015Y (en) | Detonator winding handle making machine | |
| CN206471228U (en) | Lantern ring type loop wire winder | |
| CN103744150A (en) | Layer-stranding type optical cable fastening yarn peeling method and apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170510 Address after: 527200 Guangdong city of Yunfu province Luoding city town of Baolong Road No. 1 Patentee after: Magnetoelectric industry (Luoding) Co., Ltd. Address before: 510760 Guangdong city of Guangzhou Province Economic and Technological Development Zone East Wang Ming Road No. 4 Patentee before: Aihuate (Guangzhou) Communication Co., Ltd. |
|
| TR01 | Transfer of patent right |