CN104240938B - Coil winding machine and wire storage device - Google Patents

Coil winding machine and wire storage device Download PDF

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Publication number
CN104240938B
CN104240938B CN201410450158.9A CN201410450158A CN104240938B CN 104240938 B CN104240938 B CN 104240938B CN 201410450158 A CN201410450158 A CN 201410450158A CN 104240938 B CN104240938 B CN 104240938B
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wire
storage
line
storage line
rod
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CN104240938A (en
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朱承义
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DONGGUAN YOULI ELECTRONICS Co.,Ltd.
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SHENZHEN YOUGANG MECHANICAL AND ELECTRICAL EQUIPMENT Co Ltd
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Abstract

The open a kind of wire storage device of the present invention, for storing wire rod when coil winding machine coiling N shell coil.Wire storage device includes the first main shaft, the first wire pressing device, tension disk, the second wire pressing device, the first storage line portion and the second storage line portion, first wire pressing device is for pushing down the end of a thread of wire rod, first storage line portion is installed on the first main shaft, for storing the last layer wire rod of N shell coil, tension disk is used for clamping the end of a thread and delivering to the second storage line portion, wire rod between first storage line portion and the second storage line portion is through the second wire pressing device, and the second storage line portion compresses the end of a thread and the wire rod in the first storage line portion is stored into the second storage line portion.Present invention also offers a kind of coil winding machine.The coil winding machine of present invention offer and wire storage device, by the coiling at twice of N shell coil so that two lugs are respectively positioned on the outer surface of N shell coil so that during wiring, two lugs are not required to stride across N shell coil, thus decrease the thickness of N shell coil, and then decrease the volume of electronic product.

Description

Coil winding machine and wire storage device
Technical field
The present invention relates to a kind of coil winding machine and wire storage device.
Background technology
In general electronic product, such as mobile phone, computer etc., it is required to use transformator, and transformator needs make With coil, the volume of coil affects the volume of transformator, thus affects the volume of electronic product.And existing coil winding machine is in coiling Time, wire rod, from a direction feeding, is then completed coiling by single roll, the lug of the coil laid out in this way Being positioned at inside and outside two surfaces of coil, when needs wiring circle, one of them lug must stride across coil with close to another Lug, causes the thickness of coil to increase, thus adds the volume of transformator, and then increases the volume of electronic product, unfavorable In the trend that electronic product develops towards direction light, thin.
Summary of the invention
It is an object of the invention to provide a kind of coil winding machine reducing coil thickness and wire storage device.
For solving the problems referred to above, the present invention provides following technical scheme.
On the one hand, the invention provides a kind of wire storage device, for storing wire rod when coil winding machine coiling N shell coil.Institute State wire storage device and include the first main shaft, the first wire pressing device, tension disk, the second wire pressing device, the first storage line portion and the second storage line portion, institute Stating the first wire pressing device for pushing down the end of a thread of described wire rod, described first storage line portion is installed on described first main shaft, is used for storing The last layer wire rod of described N shell coil, described tension disk is used for clamping described the end of a thread and delivering to described second storage line portion, and described first Wire rod between storage line portion and described second storage line portion compresses described the end of a thread through described second wire pressing device, described second storage line portion And the wire rod in described first storage line portion is stored into described second storage line portion.
Wherein, described first wire pressing device includes that at least line ball rod, described first storage line portion are provided with at least one and receive rod Groove, described line ball rod is contained in described receipts in rod groove actively.
Wherein, described first wire pressing device also includes that thread pressuring article, described thread pressuring article are installed on described first main shaft, is used for ordering about Described line ball rod motion is to compress or to unclamp described the end of a thread.
Wherein, described thread pressuring article is provided with at least one locating slot, and at least one line ball rod described is provided with location division, described fixed Position portion is contained in described locating slot actively.
Wherein, described first wire pressing device also includes driving casting die, described in drive casting die and include at least one pair of drive rod, described line ball Part includes locating piece, and described locating piece is between described drive rod.
Wherein, described first storage line portion includes the first storage bobbin and stopper, and described stopper is from described first storage bobbin Circumferential end surfaces protrude.
Wherein, described second storage line portion includes a pair first wire pressing blocks, and each described first wire pressing block includes the second storage Line block and a pair block, described block protrudes from the end face of the second storage line block.
Wherein, described tension disk includes a pair clamp block, and the bottom surface of each described clamp block is provided with multiple clamp stricture of vagina.
On the other hand, the invention provides a kind of coil winding machine, for coiling N shell coil.Described coil winding machine includes around traditional thread binding Putting and above-mentioned wire storage device, described Winder includes the second main shaft, the first mould, the second mould and roll, described first Mould is installed on described first main shaft, and described second mould is installed on described second main shaft, and described roll is installed on described Two main shafts are also contained in described second mould actively, and described first main shaft and described second main shaft rotate simultaneously.
Wherein, described first mould is provided with the first die head and crossed beam trunking, and described crossed beam trunking is from described first die head Front end face extends to the outer circumference surface of described first die head.
The coil winding machine of present invention offer and wire storage device, utilize wire storage device first to store last layer wire rod, further around N-1 layer line processed Circle, last coiling last layer coil so that the first lug and the second lug are respectively positioned on the outer surface of N shell coil so that wiring Time, directly the first lug and second lug of N shell coil are accessed other electron component without by the first lug Stride across N shell coil with one of second lug, thus decrease the thickness of N shell coil, and then solve in prior art because of N shell The problem that the thickness of coil increases and causes the volume of electronic product to increase.
Accompanying drawing explanation
In order to be illustrated more clearly that technical scheme, the accompanying drawing used required in embodiment will be made below Introduce simply, it should be apparent that, the accompanying drawing in describing below is only some embodiments of the present invention, general for this area From the point of view of logical technical staff, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing from these accompanying drawings.
Fig. 1 is the assembling schematic diagram of the coil winding machine that the present invention provides.
Fig. 2 is the enlarged diagram of the round III in Fig. 1.
Fig. 3 is the enlarged diagram of the line ball rod in Fig. 1.
Fig. 4 is the enlarged diagram of the first storage bobbin in Fig. 1.
Fig. 5 is the enlarged diagram of the thread pressuring article in Fig. 1.
Fig. 6 is the enlarged diagram driving casting die of Fig. 1.
Fig. 7 is the enlarged diagram of the first wire pressing block in Fig. 1.
Fig. 8 is the enlarged diagram of the round VIII in Fig. 1.
Fig. 9 is the enlarged diagram of the clamp block in Fig. 1.
Figure 10 is the enlarged diagram of the first mould in Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in embodiment of the present invention, the technical scheme in embodiment of the present invention is carried out clearly Chu, it is fully described by.
Refer to Fig. 1, the coil winding machine 100 that the present invention provides, for coiling N shell coil, wherein N is whole more than or equal to 2 Number.
In the present embodiment, described N shell coil is 30 layer line circles.
Refer to Fig. 1 to Fig. 2, described coil winding machine 100 includes wire storage device 10 and Winder 20.
Described wire storage device 10 for storing wire rod when coil winding machine coiling N shell coil, and it includes the first main shaft 11, first Wire pressing device 12, tension disk the 16, second wire pressing device 13, first store up line portion 14 and the second storage line portion 15, and described first wire pressing device 12 is used In pushing down the end of a thread of wire rod, described first storage line portion 14 is installed on described first main shaft 11, for storing the end of described N shell coil Wire rod needed for deck wire, described tension disk 16 is used for clamping described the end of a thread and delivering to described second storage line portion 15, and described first Wire rod between storage line portion 14 and described second storage line portion 15 compresses through described second wire pressing device 13, described second storage line portion 15 Wire rod in described first storage line portion 14 is also stored into described second storage line portion 15 by described the end of a thread.
Described Winder 20 includes the second main shaft the 24, first mould the 21, second mould 22 and roll 23, described first Mould 21 is installed on described first main shaft 11, and described second mould 22 is installed on described second main shaft 24, and described roll 23 is pacified It is loaded on described second main shaft 24 and is contained in described second mould 22 actively, described first main shaft 11 and described second main shaft 24 Rotate simultaneously.
During coiling, described first wire pressing device 12 pushes down the end of a thread of described wire rod, and described first storage line portion 14 stores described N shell Wire rod needed for the last layer wire rod of coil, i.e. last layer wire rod, described wire rod was sent to described after being stored described last layer wire rod First mould 21, described first mould 21 and described second mould 22 matched moulds, described roll 23 rotates coiling to form described N The N-1 layer of layer line circle is also cut off, and described tension disk 16 moves to described first storage line portion 14 to clamp described the end of a thread and by described The end of a thread delivers to described second storage line portion 15, and described second storage line portion 15 pushes down described the end of a thread and by described first storage line portion 14 Wire rod is stored into described second storage line portion 15, and described second wire pressing device 13 pushes down described roll 23 and described second storage line portion 15 Between wire rod, described Winder 20 carry out coiling until reservoir described second store up the last layer wire rod in line portion 15 all by around System, to form described N shell coil.Wherein, for convenience, original the end of a thread of wire rod is referred to as the first lug, coiling N-1 It is referred to as the second lug by the end of a thread formed after cutting off after layer line circle.Wherein, the wire rod in the first storage line portion 14 is being stored into During in second storage line portion 15, wire rod passes the second wire pressing device 13.
Because the coil winding machine 100 of the present invention utilizes wire storage device 10 first to store last layer wire rod, further around N-1 layer line circle processed, finally Coiling last layer coil so that the first lug and the second lug are respectively positioned on the outer surface of N shell coil, when needs connect N shell coil Time, directly the first lug and second lug of N shell coil are accessed other electron component without by the first lug Stride across N shell coil with one of second lug, thus decrease the thickness of N shell coil, and then solve in prior art because of N shell The problem that the thickness of coil increases and causes the volume of electronic product to increase.In other words, the coil winding machine 100 of the present invention is by N shell Coil coiling at twice so that the first lug and the second lug meet at the outer surface of N-1 layer and the junction of last layer, N shell coil need not during connecing other electron component one of the first lug and the second lug are striden across N shell coil, from And decrease the thickness of N shell coil, and then decrease transformator and the volume of electronic product using described N shell coil, meet The trend that electronic product develops towards direction light, thin, and solve in prior art because of N shell coil from the end of roll 23 once The problem that the thickness of the N shell coil that coiling forms and causes increases and causes the volume of electronic product to increase.
In the present embodiment, the external diameter of described roll 23 is identical with the internal diameter of N shell coil.
Refer to Fig. 1, Fig. 3 and Fig. 4, described first wire pressing device 12 includes at least line ball rod 120, described first storage line Portion 14 is provided with at least one and receives rod groove 140, and described line ball rod 120 is contained in described receipts in rod groove 140 actively.During use, when When first storage line portion 14 stores last layer wire rod, described line ball rod 120 compresses the end of a thread so that the first storage line portion 14 can store up line.
Refer to Fig. 1, Fig. 3 and Fig. 5, described first wire pressing device 12 also includes that thread pressuring article 122, described thread pressuring article 122 are installed In described first main shaft 11, it is used for ordering about described line ball rod 120 motion to compress or to unclamp described the end of a thread.Described thread pressuring article 122 Being provided with at least one locating slot 1221, at least one line ball rod 120 described is provided with location division 1201, and described location division 1201 is movable Be contained in described locating slot 1221.Described first wire pressing device 12 also includes driving casting die 124, described in drive casting die 124 include to Few a pair drive rod 1244, described thread pressuring article 122 includes that locating piece 1224, described locating piece 1224 are positioned at described drive rod 1244 Between.During use, described in drive casting die 124 and order about thread pressuring article 122 and move, thread pressuring article 122 drives line ball rod 120 motion, thus real Now compress the end of a thread or unclamp the end of a thread.
Further, described location division 1201 includes locating surface 1202 and a pair positionable wall 1204, described positionable wall 1204 It is positioned at the two ends of locating surface 1202.When thread pressuring article 122 drives line ball rod 120 motion, one of two positionable wall 1204 are against fixed Position groove 1221.
In the present embodiment, described line ball rod 120 is two, and described rod groove 140 of receiving is two, described locating slot 1221 It it is two.
Refer to Fig. 1, coil winding machine 100 also includes the first cylinder 31 and the first support 41, and described first cylinder 31 is installed on Described first support 41.During use, described first cylinder 31 orders about casting die 124 and moves, and the drive rod 1244 driving casting die 124 is made For locating piece 1224 and order about thread pressuring article 122 and move, thread pressuring article 122 acts on the location division 1201 of line ball rod 120 and drives Line ball rod 120 motion, thus realize the compression of the end of a thread or unclamp.In the present embodiment, when line ball rod 120 is towards the first storage line When portion 14 moves, compress the end of a thread;When line ball rod 120 moves away from the first storage line portion 14, unclamp the end of a thread.
Refer to Fig. 3 and Fig. 4, described first storage line portion 14 includes the first storage bobbin 142 and stopper 144, described stop Block 144 protrudes from the circumferential end surfaces of described first storage bobbin 142, is used for preventing line ball rod 120 from departing from described first storage line portion 14 And jointly act on to compress the end of a thread with line ball rod 120.
In the present embodiment, stopper 144 is fan-shaped, substantially quadrant.
Refer to Fig. 7, described second storage line portion 15 includes a pair first wire pressing blocks 152, each described first wire pressing block 152 include the second storage line block 1522 and a pair block 1524, and described block 1524 protrudes from the end face of the second storage line block 1522.Cause Described block 1524 protrudes from the end face of the second storage line block 1522, thus described second storage line portion 15 is positioned at two blocks 1524 Centre, to prevent from storing up in line process in described second storage line portion 15, wire rod departs from the second storage bobbin 152.
In the present embodiment, the second storage line block 1522 is 1/2nd cylinders, and described block 1524 is 1/2nd circles. Because each second storage line block 1522 is 1/2nd cylinders, two second storage line blocks 1522 form cylindrical second and store up line Axle.
Refer to Fig. 1, coil winding machine 100 also includes first motor the 51, second cylinder 32, positioning cylinder the 33, the 3rd cylinder 34 With the second support 42, described first motor the 51, second cylinder 32, positioning cylinder the 33, the 3rd cylinder 34 and described second storage line portion 15 are mounted on the second support 42.During use, the first motor 51 is used for ordering about described second storage line portion 15 and rotates, being stored in Last layer wire rod in first storage line portion 14 is stored in the second storage line portion 15;Second cylinder 32 orders about the second support 42 and moves so that Wire rod in first storage line portion 14 on the same line, is stored in the second storage to facilitate by one storage line portion 14 and the second storage line portion 15 Line portion 15;Described 3rd cylinder 34 orders about described first wire pressing block 152 folding, to push down or to decontrol wire rod.Positioning cylinder 33 is used In the second storage line portion 15, location, to facilitate coiling last layer coil.After coiling complete N shell coil, the second cylinder 32 and positioning cylinder 33 Work, so that the second support 42 returns to home position simultaneously.
Refer to Fig. 1 and Fig. 8, described second wire pressing device 13 is installed on the second support 42 and includes a pair second wire pressing blocks 132.In the present embodiment, the cross section of each described second wire pressing block 132 is plane.
Refer to Fig. 1, coil winding machine 100 also includes the 4th cylinder 35 being installed on the second support 42, is used for ordering about the second pressure Second wire pressing block 132 of line device 13 opens or compresses.When tension disk 16 clamps the end of a thread and is moved to from the first storage line portion 14 by the end of a thread During the second storage line portion 15, described second wire pressing block 132 opens, and the end of a thread is pulled to through the second wire pressing device 13 from the first storage line portion 14 Second storage line portion 15.When the wire rod in the first storage line portion 14 is stored into the second storage line portion 15 completely, the second wire pressing device 13 Described second wire pressing block 132 compresses the wire rod between described roll 23 and described second storage line portion 15, to facilitate roll 23 Coiling.
Refer to Fig. 9, described tension disk 16 includes that a pair clamp block 162, described clamp block 162 step up or unclamp to realize The stepping up or unclamp of described the end of a thread.In the present embodiment, the bottom surface of each described clamp block 162 is provided with multiple clamp stricture of vagina, To prevent during described tension disk 16 clamp, the end of a thread departs from described tension disk 16.
Refer to Fig. 1, coil winding machine 100 also includes the 5th cylinder 36, is used for ordering about described clamp block 162 and steps up or unclamp, Thus realize tension disk 16 and the end of a thread is stepped up or unclamps.
Refer to Figure 10, described first mould 21 is provided with the first die head 211 and crossed beam trunking 212, described crossed beam trunking 212 from The front end face of described first die head 211 extends to the outer circumference surface of described first die head 211, for storing last layer line The wire rod of the required wire rod of circle is transitioned into Winder 20.Meanwhile, crossed beam trunking 212 accommodates the end of a thread of described N shell coil, to reduce N The thickness of layer line circle, say, that during described N shell coil winding, crossed beam trunking 212 can be with receiving portion separated time material, at N The first lug that wire rod is N shell coil that layer coil winding is contained in wire casing after completing.In the present embodiment, crossed beam trunking 212 is oblique line when the front end face of described first die head 211, and the outer circumference surface at described first die head 211 is straight line.
Further, described first mould 21 is provided with receipts die cavity 213, at described first mould 21 and described second mould 22 During matched moulds, described roll 23 is partially housed in described receipts die cavity 213.Described receipts die cavity 213 is arranged at the first die head 211 Front end face.
Refer to Fig. 2, described second mould 22 is provided with wiring column 221, and the wire rod after N-1 layer line circle described in coiling hangs over institute State wiring column 221, to facilitate trimming.
Refer to Fig. 1, coil winding machine 100 also includes that the second motor 52, the second motor 52 are installed on the first support 41, are used for driving Make the first main shaft 11 and the second main shaft 24 rotate simultaneously.
Further, coil winding machine 100 also includes the 3rd motor the 53, the 3rd support 43 and the 6th cylinder 37, the 6th cylinder 37, 3rd motor 53 and the second main shaft 24 are mounted on the 3rd support 43.3rd motor 53, is used for ordering about the first mould 21 and second Mould 22 matched moulds or the demoulding.When the first mould 21 and the second mould 22 matched moulds, described 3rd motor 53 orders about described 3rd Frame 43 relative first mould 21 that moves moves, so that the first mould 21 and the second mould 22 matched moulds.When the first mould 21 and second During mould 22 demoulding, described 3rd motor 53 orders about described 3rd support 43 motion to deviate from the first mould 21 and moves, so that first Mould 21 and second mould 22 demoulding.
6th cylinder 37, is used for ordering about the most described second mould 22 of roll 23 and moves, so that the N shell coil after coiling Drop from roll 23.In the present embodiment, the most described first mould 21 of roll 23 does and protrudes or retraction movement.When After one mould 21 and second mould 22 demoulding, the most described first mould 21 of roll 23 do retraction movement so that N shell coil from Roll 23 drops;After N shell coil drops, the most described first mould 21 of roll 23 does protrusion motion.
Refer to Fig. 1 to Figure 10, during coiling, described first cylinder 31 orders about described first wire pressing device 12 and moves to push down institute Stating the end of a thread of wire rod, the second motor 52 orders about described first storage line portion 14 and rotates to store the last layer wire rod of described N shell coil, logical Cross the wire rod after the crossed beam trunking 212 of the first mould 21 will store described last layer wire rod and be transitioned into the first mould 21 and the second mould Between 22, the 3rd motor 53 orders about the first mould 21 and the second mould 22 matched moulds, the second motor 52 order about described roll 23 around Line, to form the N-1 layer of described N shell coil, after completing N-1 layer coiling, wire rod is hung in the wiring column 221 of the second mould 22 also Cut off, the 4th cylinder 35 order about described tension disk 16 move to described first storage line portion 14 with clamp described the end of a thread and relatively described in First storage line portion 14 retreats, the second cylinder 32 order about the second support 42 move so that the second storage line portion 15 and the second wire pressing device 13 with On the same line, the 4th cylinder 35 orders about the second wire pressing block 132 of the second wire pressing device 13 and opens, the 3rd gas in the first storage line portion 14 Cylinder 34 orders about first wire pressing block 152 in described second storage line portion 15 and opens, and described the end of a thread is through the second wire pressing device 13 described Second storage line portion 15 pushes down, simultaneously the first motor 51 order about the second storage line portion 15 rotate by described first storage line portion 14 on wire rod Being stored into described second storage line portion 15, the 4th cylinder 35 orders about the second wire pressing block 132 of described second wire pressing device 13 and pushes down described Wire rod between roll 23 and described second storage line portion 15, the second motor 52 orders about described roll 23 and rotates coiling until storing up Layer wire rod in described second storage line portion 15 is by whole coilings, to form described N shell coil.3rd motor 53 orders about the first mould Tool 21 and second mould 22 demoulding, described 6th cylinder 37 orders about the most described second mould 22 of roll 23 and retracts, after coiling N shell coil drop from roll 23.
In the present invention, because of described Winder and wire storage device all by motor and air cylinder driven, in whole coiling Cheng Zhong, it is not necessary to staff participates in, and substantially increases the convenience of use.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art For, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (10)

1. a wire storage device, for storing wire rod, it is characterised in that described wire storage device when coil winding machine coiling N shell coil Including the first main shaft, the first wire pressing device, tension disk, the second wire pressing device, the first storage line portion and the second storage line portion, described first line ball Device is for pushing down the end of a thread of described wire rod, and described first storage line portion is installed on described first main shaft, is used for storing described N shell coil Last layer wire rod, described tension disk is used for clamping described the end of a thread and delivers to described second storage line portion, described first storage line portion and institute Stating wire rod between the second storage line portion through described second wire pressing device, described second storage line portion compresses described the end of a thread and by described the Wire rod in one storage line portion is stored into described second storage line portion.
2. wire storage device as claimed in claim 1, it is characterised in that described first wire pressing device includes at least line ball rod, Described first storage line portion is provided with at least one and receives rod groove, and described line ball rod is contained in described receipts in rod groove actively.
3. wire storage device as claimed in claim 2, it is characterised in that described first wire pressing device also includes thread pressuring article, described pressure Line piece is installed on described first main shaft, is used for ordering about described line ball rod motion to compress or to unclamp described the end of a thread.
4. wire storage device as claimed in claim 3, it is characterised in that described thread pressuring article is provided with at least one locating slot, described At least one line ball rod is provided with location division, and described location division is contained in described locating slot actively.
5. wire storage device as claimed in claim 3, it is characterised in that described first wire pressing device also includes driving casting die, described in drive Casting die includes that at least one pair of drive rod, described thread pressuring article include locating piece, and described locating piece is between described drive rod.
6. wire storage device as claimed in claim 1, it is characterised in that described first storage line portion includes the first storage bobbin and stop Block, described stopper protrudes from the circumferential end surfaces of described first storage bobbin.
7. wire storage device as claimed in claim 1, it is characterised in that described second storage line portion includes a pair first wire pressing blocks, Each described first wire pressing block includes the second storage line block and a pair block, and described block protrudes from the end face of the second storage line block.
8. wire storage device as claimed in claim 1, it is characterised in that described tension disk includes a pair clamp block, each institute The bottom surface stating clamp block is provided with multiple clamp stricture of vagina.
9. a coil winding machine, for coiling N shell coil, it is characterised in that described coil winding machine includes Winder and as right is wanted The wire storage device described in 1 to 8 any one, described Winder is asked to include the second main shaft, the first mould, the second mould and coiling Axle, described first mould is installed on described first main shaft, and described second mould is installed on described second main shaft, and described roll is pacified Being loaded on described second main shaft and be contained in described second mould actively, described first main shaft and described second main shaft turn simultaneously Dynamic.
10. coil winding machine as claimed in claim 9, it is characterised in that described first mould is provided with the first die head and crossed beam trunking, Described crossed beam trunking extends to the outer circumference surface of described first die head from the front end face of described first die head.
CN201410450158.9A 2014-09-05 2014-09-05 Coil winding machine and wire storage device Active CN104240938B (en)

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CN105110074B (en) * 2015-08-19 2017-09-12 苏州市圣玛特电机设备制造有限公司 A kind of coiling complete machine device
CN106229142B (en) * 2016-08-31 2018-02-23 江苏立讯机器人有限公司 Automatic winding device and method thereof

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