CN102900229B - Processing method for renewable waste plastic glass fiber building formwork - Google Patents
Processing method for renewable waste plastic glass fiber building formwork Download PDFInfo
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- CN102900229B CN102900229B CN201210398458.8A CN201210398458A CN102900229B CN 102900229 B CN102900229 B CN 102900229B CN 201210398458 A CN201210398458 A CN 201210398458A CN 102900229 B CN102900229 B CN 102900229B
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Abstract
The invention discloses a processing method for a renewable waste plastic glass fiber building formwork. The processing method is characterized by comprising the following steps of: firstly, sorting materials and manually sorting, cleaning and drying different materials; secondly, crushing and drying the sorted materials; thirdly, mixing and blending the crushed materials; fourthly, mixing and granulating; fifthly, conveying the granulated materials to an extruding machine hopper; sixthly, heating and melting; seventhly, casting; eighthly, carrying out compression moulding forming; ninthly, cooling and setting; and tenthly, shearing. The processing method has the advantages of favorable strength, small deformation, high turnout frequency, favorable demoulding effect, 100 percent of recovery of waste plates, environment friendliness and energy saving.
Description
Technical field
The present invention relates to construction formwork, particularly relate to the processing method of renewable waste plastics glass construction formwork.
Background technology
In the constructions such as house building, bridge, tunnel construction and fragment of brick production, often application pouring concrete technique, concrete placement needs template.Conventional template comprises plank and steel plate, due to plank resource scarcity, steel plate is too heavy again, now use synthesis construction formwork gradually instead, what described synthesis construction formwork was wherein commonly used has wood plastic building mould, wood plastic building mould is made up of regenerated particle such as waste plastics PP, ABS, PVC, PE, and the inside is mixed with wood powder or plant rod powder is that inserts produces (black), and its shortcoming is: be heated under the sun and can be out of shape; Subzero nail one nail can ftracture; Easily break when high-altitude is dropped; Winter can not construct; Another kind is stone flour plastic building template.Stone flour plastic building template is made up of regenerated particle such as waste plastics PP, ABS, PVC, PE, and the inside filler is stone flour, and the shortcoming of this plate also exists temperature distortion under the sun equally; Subzero nail one nail can ftracture; High-altitude is dropped and is easily broken; Winter can not construct, and also have maximum drawback to be that heat stability is bad, temperature is too high, occurs wave-like, and the number of turnover is few.And it is few that above-mentioned two kinds of synthesis construction formworks also also exist specification, and spell mould inconvenience, loss is large, and surface is sticky concrete easily, needs brush release agent, demoulding trouble; Meet water template and there will be stratification.Can only be assembled with fritter, time-consumingly to take a lot of work; Useless template is without value, not recyclable.
Summary of the invention
The object of the invention is the shortcoming existed to overcome prior art, there is provided a kind of with recycled plastic, be primary raw material in conjunction with glass fiber, shaping template reaches minus 20 degrees and also can construct, and high-altitude is dropped and do not broken, and nails winter and does not ftracture, under the sun, temperature distortion is little, the number of turnover is up to more than 50 times, and stripping result is good, and useless plate 100% reclaims the processing method of the renewable waste plastics glass construction formwork of environmental protection and energy saving.
The technical scheme of the processing method of renewable waste plastics glass construction formwork of the present invention is: it is characterized in that:
1., go-on-go material: recycled materials complicated, first carry out artificial go-on-go by the variant material of PP, PVC, PS and GMT, then after peace and quiet and dry obtaining classification material;
2., pulverize dry: adopt mill to pulverize respectively each classification material, after pulverizing, fineness is that 140-160 mesh sieves pass through, and re-uses that to obtain powder after dehumidification drying machine carries out drying process for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is 5-15 parts and is 4-8 parts with auxiliary agent, is dropped into by various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound;
4., granulation: adopt single screw extrusion machine to carry out granulation to compound and obtain particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt the high temperature of 200 DEG C to particulate material Stirring and melting;
7., cast: the heat of rotary motion along certain runner through porous filter plate, then is melted plastics by head and is changed parallel lines movement output into by extruding machine, and uniform and stable pour in moulding form;
8., compression molding: the pressure giving 200MPa in a mold, exert pressure 1-3 minutes, to product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling carries out cooling at normal temperatures to product and shaped;
10., shear: use cutter product to be cut out the dimensions of needs.
The processing method of renewable waste plastics glass construction formwork of the present invention, described mix: according to part by weight, the best gets PP-70 part, PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part, drop into various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound.Described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant.The template both sides of compression molding are straight flange, template be plane or curved surface up and down, the wide B≤1300mm of described template, thick H≤25mm.Described curved surface is circular or S shape.
The invention discloses a kind of processing method of renewable waste plastics glass construction formwork, there is following characteristics:
The good integrity of a, plastic formwork, case hardness is high, abrasion-resistant, easy cleaning, and construction temperature accommodation is large, heat-resisting cold-resistant, anti-aging, can bear various construction load.
B, lightweight, long service life: construct light, saving of labor, save time, and is applicable to highrise building and bridge construction; Turnover utilization rate is high, and the number of turnover is many, is now increased to more than 50 times about 15 times from prior art.
C, can recycling repeatedly: the template after breakage can carry out recovery reprocessing, and make full use of waste and old raw material, cost depletions is low compared with wooden form, bamboo slab rubber, reduces pouring concrete cost, reduces construction costs.
D, environmental protection: smokeless, discharge without any toxic and harmful.
E, breadth are large: Breadth Maximum is 1300mm, and length is not limit; Width, length can regulate arbitrarily according to requirement of engineering, reduces seam quantity, can greatly improve formwork operating efficiency.
F, indeformable: to have enough mechanical strengths, not warpage, do not ftracture.
G, water resistance are good: in water, long-term immersion is not stratified, non-foaming, and board dimension is stablized.
H, good toughness: the template that can be made into curved surface, the such as template of the various shape such as circle or S shape, the scope of application is wide.
I, the demoulding are easy: removing supported underneath, basic Automatic-falling.
J, do clear-water concrete: plastic formwork belongs to macromolecular material, and finish is high, cast object smooth surface is attractive in appearance, can reach dry wall requirement, deduct wall secondary plastering technique after pouring concrete, can direct faced deorative, reduces the duration 30%.
K, corrosion-resistant: product is acidproof, alkaline-resisting, and antiseptic property is good, is highly suitable in the engineerings such as coastal area, underground construction, mine, sea dykes and applies; Using and depositing all does not need to do any preservative treatment, does not pollute concrete surface.
L, to have good workability: can saw, can bore, vertical, horizontal can connect combination arbitrarily, and the performance such as nail, saw, boring is better than bamboo-wood plywood, little punching block; The steel frame moulding board being processed into various shape can be needed according to construction.
M, easy construction: easy installation and removal, quick, safety, support operation is convenient, is conducive to organizing construction, effectively can improves construction speed.
Accompanying drawing explanation
Fig. 1 is the template after compression molding of the present invention is square schematic diagram;
Fig. 2 is the template after compression molding of the present invention is circular schematic diagram;
Fig. 3 is the template after compression molding of the present invention is S shape schematic diagram.
Detailed description of the invention
The present invention relates to a kind of processing method of renewable waste plastics glass construction formwork, 1., go-on-go material it is characterized in that:: recycled materials complicated, first by PP(polypropylene), PVC(polyvinyl chloride), PS(polystyrene) and GMT(glass) variant material carries out artificial go-on-go, then dry and obtaining classification material after peace and quiet;
2., pulverize dry: adopt mill to pulverize respectively each classification material, after pulverizing, fineness is that 140-160 mesh sieves pass through, and re-uses that to obtain powder after dehumidification drying machine carries out drying process for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is 5-15 parts and is 4-8 parts with auxiliary agent, is dropped into by various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound;
4., granulation: adopt single screw extrusion machine to carry out granulation to compound and obtain particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt the high temperature of 200 DEG C to particulate material Stirring and melting;
7., cast: the heat of rotary motion along certain runner through porous filter plate, then is melted plastics by head and is changed parallel lines movement output into by extruding machine, and uniform and stable pour in moulding form;
8., compression molding: the pressure giving 200MPa in a mold, exert pressure 1-3 minutes, to product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling carries out cooling at normal temperatures to product and shaped;
10., shear: use cutter product to be cut out the dimensions of needs.
Described mix: according to part by weight, the best gets PP-70 part, PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part, is dropped into by various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound.
Described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant.
As shown in Fig. 1-Fig. 3, template 1 both sides of compression molding are straight flange 2, template be plane 3 or curved surface up and down, the wide B≤1300mm of described template, thick H≤25mm.
Described curved surface is circle 4 or S shape 5.
The invention discloses a kind of processing method of renewable waste plastics glass construction formwork, there is following characteristics:
The good integrity of a, plastic formwork, case hardness is high, abrasion-resistant, easy cleaning, and construction temperature accommodation is large, heat-resisting cold-resistant, anti-aging, can bear various construction load.
B, lightweight, long service life: construct light, saving of labor, save time, and is applicable to highrise building and bridge construction; Turnover utilization rate is high, and the number of turnover is many, is now increased to more than 50 times about 15 times from prior art.
C, can recycling repeatedly: the template after breakage can carry out recovery reprocessing, and make full use of waste and old raw material, cost depletions is low compared with wooden form, bamboo slab rubber, reduces pouring concrete cost, reduces construction costs.
D, environmental protection: smokeless, discharge without any toxic and harmful.
E, breadth are large: Breadth Maximum is 1300mm, and length is not limit; Width, length can regulate arbitrarily according to requirement of engineering, reduces seam quantity, can greatly improve formwork operating efficiency.
F, indeformable: to have enough mechanical strengths, not warpage, do not ftracture.
G, water resistance are good: in water, long-term immersion is not stratified, non-foaming, and board dimension is stablized.
H, good toughness: the template that can be made into curved surface, the such as template of the various shape such as circle or S shape, the scope of application is wide.
I, the demoulding are easy: removing supported underneath, basic Automatic-falling.
J, do clear-water concrete: plastic formwork belongs to macromolecular material, and finish is high, cast object smooth surface is attractive in appearance, can reach dry wall requirement, deduct wall secondary plastering technique after pouring concrete, can direct faced deorative, reduces the duration 30%.
K, corrosion-resistant: product is acidproof, alkaline-resisting, and antiseptic property is good, is highly suitable in the engineerings such as coastal area, underground construction, mine, sea dykes and applies; Using and depositing all does not need to do any preservative treatment, does not pollute concrete surface.
L, to have good workability: can saw, can bore, vertical, horizontal can connect combination arbitrarily, and the performance such as nail, saw, boring is better than bamboo-wood plywood, little punching block; The steel frame moulding board being processed into various shape can be needed according to construction.
M, easy construction: easy installation and removal, quick, safety, support operation is convenient, is conducive to organizing construction, effectively can improves construction speed.
Claims (2)
1. the processing method of renewable waste plastics glass construction formwork, is characterized in that:
1., go-on-go material: recycled materials complicated, first carry out artificial go-on-go by the variant material of PP, PVC, PS and GMT, then after peace and quiet and dry obtaining classification material;
2., pulverize dry: adopt mill to pulverize respectively each classification material, after pulverizing, fineness is that 140-160 mesh sieves pass through, and re-uses that to obtain powder after dehumidification drying machine carries out drying process for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is 5-15 parts and is 4-8 parts with auxiliary agent, is dropped into by various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound;
4., granulation: adopt single screw extrusion machine to carry out granulation to compound and obtain particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt the high temperature of 200 DEG C to particulate material Stirring and melting;
7., cast: the heat of rotary motion along certain runner through porous filter plate, then is melted plastics by head and is changed parallel lines movement output into by extruding machine, and uniform and stable pour in moulding form;
8., compression molding: the pressure giving 200MPa in a mold, exert pressure 1-3 minutes, to product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling carries out cooling at normal temperatures to product and shaped;
10., shear: use cutter product to be cut out the dimensions of needs;
Described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant, template (1) both sides of compression molding are straight flange (2), template be plane (3) or curved surface up and down, wide B≤the 1300mm of described template, thick H≤25mm, described curved surface is circular (4) or S shape (5).
2. the processing method of renewable waste plastics glass construction formwork as claimed in claim 1, it is characterized in that: described mix: according to part by weight, get PP-70 part, PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part, drop into various powder in powder stirrer, mix and blend 6-10 minutes, obtained compound.
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Families Citing this family (6)
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CN104162933A (en) * | 2013-05-20 | 2014-11-26 | 深圳市科耐乐新材料有限公司 | Automatic production line for manufacturing high-performance decorating plates by using recycled materials |
CN106881783A (en) * | 2017-02-24 | 2017-06-23 | 江西瑞晶家饰有限公司 | A kind of method that waste plastics is recycled |
CN110039678B (en) * | 2018-01-17 | 2021-06-29 | 建德市鹏程塑料有限公司 | Hot-pressing manufacturing process of plastic building template |
CN108718780A (en) * | 2018-04-28 | 2018-11-02 | 霍山县德润塑胶有限公司 | A method of plastic flowerpot being made using waste plastic product |
CN108840607A (en) * | 2018-06-21 | 2018-11-20 | 嘉善海润生物科技有限公司 | A kind of resin concrete flame-retardant composite board and preparation method thereof |
CN108756478A (en) * | 2018-07-06 | 2018-11-06 | 东莞市领尚数控有限公司 | A kind of easy-to-dismount wear-resisting type hardware plastics car key protective case |
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