CN102900229A - Processing method for renewable waste plastic glass fiber building formwork - Google Patents
Processing method for renewable waste plastic glass fiber building formwork Download PDFInfo
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- CN102900229A CN102900229A CN2012103984588A CN201210398458A CN102900229A CN 102900229 A CN102900229 A CN 102900229A CN 2012103984588 A CN2012103984588 A CN 2012103984588A CN 201210398458 A CN201210398458 A CN 201210398458A CN 102900229 A CN102900229 A CN 102900229A
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Abstract
The invention discloses a processing method for a renewable waste plastic glass fiber building formwork. The processing method is characterized by comprising the following steps of: firstly, sorting materials and manually sorting, cleaning and drying different materials; secondly, crushing and drying the sorted materials; thirdly, mixing and blending the crushed materials; fourthly, mixing and granulating; fifthly, conveying the granulated materials to an extruding machine hopper; sixthly, heating and melting; seventhly, casting; eighthly, carrying out compression moulding forming; ninthly, cooling and setting; and tenthly, shearing. The processing method has the advantages of favorable strength, small deformation, high turnout frequency, favorable demoulding effect, 100 percent of recovery of waste plates, environment friendliness and energy saving.
Description
Technical field
The present invention relates to construction formwork, particularly relate to the processing method of renewable waste plastics glass construction formwork.
Background technology
In the constructions such as house building, bridge, tunnel construction and fragment of brick production, often use pouring concrete technique, concrete placement needs template.Conventional template comprises plank and steel plate, because plank resource scarcity, steel plate is too heavy again, now use gradually synthetic construction formwork instead, described synthetic construction formwork is wherein commonly used a wood plastic building mould, wood plastic building mould is comprised of regenerated particle such as waste plastics PP, ABS, PVC, PE, and the inside is mixed with wood powder or plant bar powder is that inserts produces (black), and its shortcoming is: be heated under the sun and can be out of shape; Subzero nail one nail meeting cracking; When dropping, the high-altitude easily breaks; Can not construct winter; Another kind is the stone flour plastic building template.The stone flour plastic building template is comprised of regenerated particle such as waste plastics PP, ABS, PVC, PE, and the inside filler is stone flour, and the shortcoming of this plate exists temperature distortion under the sun equally; Subzero nail one nail can ftracture; The high-altitude is dropped easily and is broken; Can not construct winter, and also having maximum drawback is that heat stability is bad, and wave-like appears in excess Temperature, and the number of turnover is few.And it is few that above-mentioned two kinds of synthetic construction formworks also exist specification, and it is inconvenient to piece together mould, and loss is large, and the easily sticking concrete in surface needs the brush release agent, demoulding trouble; Meet the water template and stratification can occur.Can only use the fritter assembly unit, time-consuming taking a lot of work; Useless template is without value, and is not recyclable.
Summary of the invention
The objective of the invention is in order to overcome the shortcoming of prior art existence, provide a kind of with recycled plastic, be primary raw material in conjunction with glass fiber, the template of moulding reaches minus 20 degrees also can construct, and the high-altitude is dropped and do not broken, and nail and do not ftracture winter, temperature distortion is little under the sun, the number of turnover is up to more than 50 times, and stripping result is good, and useless plate 100% reclaims the processing method of the renewable waste plastics glass construction formwork of environmental protection and energy saving.
The technical scheme of the processing method of renewable waste plastics glass construction formwork of the present invention is: it is characterized in that:
1., the go-on-go material: the recycled materials complicated, at first carry out artificial go-on-go by the variant material of PP, PVC, PS and GMT, again through after peace and quiet and dry and getting the classification material;
2., pulverize dry: adopt mill that each classification material is pulverized respectively, fineness is that 140-160 mesh sieves pass through after pulverizing, and re-using dehumidification drying machine, to carry out getting powder after drying processed for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is that 5-15 parts and auxiliary agent are 4-8 parts, and various powders are dropped in the powder stirrers, and mix and blend 6-10 minutes makes compound;
4., granulation: adopt single screw extrusion machine that compound is carried out granulation and get particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt 200 ℃ high temperature to particulate material Stirring and melting;
7., cast: along certain runner, melt plastics and change the parallel lines movement output into by the heat that will rotatablely move by head again through the porous filter plate for extruding machine, and the pouring in the moulding form of uniform and stable;
8., compression molding: in mould, give the pressure of 200MPa, exerted pressure 1-3 minutes, to the product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling cools off at normal temperatures product and obtains typing;
10., shear: use cutter product to be cut out the dimensions that needs.
The processing method of renewable waste plastics glass construction formwork of the present invention, described mix: according to part by weight, the best is to get PP-70 part, PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part drop into various powders in the powder stirrers, mix and blend 6-10 minutes makes compound.Described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant.The template both sides of compression molding are straight flange, template be up and down plane or curved surface, the wide B≤1300mm of described template, thick H≤25mm.Described curved surface is circle or S shape.
The invention discloses a kind of processing method of renewable waste plastics glass construction formwork, have following characteristics:
The good integrity of a, plastic formwork, case hardness is high, wear-resisting wiping, easy cleaning, construction temperature accommodation is large, and is heat-resisting cold-resistant, anti-aging, can bear various construction loads.
B, lightweight, long service life: it is light to construct, and the saving of labor, saves time, and is applicable to highrise building and bridge construction; The turnover utilization rate is high, and the number of turnover is many, now increases to more than 50 times from about 15 times of prior art.
C, repeatedly recycling: the template after the breakage can reclaim reprocessing, takes full advantage of waste and old raw material, with wooden form, that the bamboo offset plate is compared cost depletions is low, reduces the pouring concrete cost, reduces construction costs.
D, environmental protection: smokeless, without any toxic and harmful discharging.
E, breadth are large: Breadth Maximum is 1300mm, and length is not limit; Width, length can be regulated arbitrarily according to requirement of engineering, reduces seam quantity, can greatly improve the formwork operating efficiency.
F, indeformable: enough mechanical strengths are arranged, not warpage, do not ftracture.
G, water resistance are good: soak not stratifiedly, non-foaming in that water is medium-term and long-term, board dimension is stable.
H, good toughness: can be made into the template of curved surface, the template of various shapes such as circle or S shape, the scope of application is wide.
I, the demoulding are easy: remove supported underneath, basic Automatic-falling.
J, do clear-water concrete: plastic formwork belongs to macromolecular material, and finish is high, and cast object surface smooth and beautiful appearance can reach the dry wall requirement behind the pouring concrete, deducts wall secondary plastering technique, and directly faced deorative reduces the duration 30%.
K, corrosion-resistant: product is acidproof, alkaline-resisting, and antiseptic property is good, is highly suitable in the engineerings such as coastal area, underground construction, mine, sea dykes and uses; Using and depositing does not all need to do any preservative treatment, does not pollute concrete surface.
L, have good workability: can saw, can bore, vertical, horizontal can connect arbitrarily combination, and the performances such as nail, saw, boring are better than bamboo-wood plywood, little punching block; Can be processed into according to the construction needs steel frame moulding board of various shapes.
M, easy construction: easy installation and removal, quick, safety, support operation is convenient, is conducive to organizing construction, but the Effective Raise construction speed.
Description of drawings
Fig. 1 is that the template after the compression molding of the present invention is square schematic diagram;
Fig. 2 is that the template after the compression molding of the present invention is circular schematic diagram;
Fig. 3 is that the template after the compression molding of the present invention is S shape schematic diagram.
The specific embodiment
The present invention relates to a kind of processing method of renewable waste plastics glass construction formwork, 1., the go-on-go material it is characterized in that:: the recycled materials complicated, at first by the PP(polypropylene), the PVC(polyvinyl chloride), the PS(polystyrene) and the GMT(glass) variant material carries out artificial go-on-go, again through after peace and quiet and dry and getting the classification material;
2., pulverize dry: adopt mill that each classification material is pulverized respectively, fineness is that 140-160 mesh sieves pass through after pulverizing, and re-using dehumidification drying machine, to carry out getting powder after drying processed for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is that 5-15 parts and auxiliary agent are 4-8 parts, and various powders are dropped in the powder stirrers, and mix and blend 6-10 minutes makes compound;
4., granulation: adopt single screw extrusion machine that compound is carried out granulation and get particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt 200 ℃ high temperature to particulate material Stirring and melting;
7., cast: along certain runner, melt plastics and change the parallel lines movement output into by the heat that will rotatablely move by head again through the porous filter plate for extruding machine, and the pouring in the moulding form of uniform and stable;
8., compression molding: in mould, give the pressure of 200MPa, exerted pressure 1-3 minutes, to the product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling cools off at normal temperatures product and obtains typing;
10., shear: use cutter product to be cut out the dimensions that needs.
Described mix: according to part by weight, the best is got PP-70 part, and PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part drop into various powders in the powder stirrers, and mix and blend 6-10 minutes makes compound.
Described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant.
Such as Fig. 1-shown in Figure 3, template 1 both sides of compression molding are straight flange 2, template be up and down plane 3 or curved surface, the wide B≤1300mm of described template, thick H≤25mm.
Described curved surface is circle 4 or S shape 5.
The invention discloses a kind of processing method of renewable waste plastics glass construction formwork, have following characteristics:
The good integrity of a, plastic formwork, case hardness is high, wear-resisting wiping, easy cleaning, construction temperature accommodation is large, and is heat-resisting cold-resistant, anti-aging, can bear various construction loads.
B, lightweight, long service life: it is light to construct, and the saving of labor, saves time, and is applicable to highrise building and bridge construction; The turnover utilization rate is high, and the number of turnover is many, now increases to more than 50 times from about 15 times of prior art.
C, repeatedly recycling: the template after the breakage can reclaim reprocessing, takes full advantage of waste and old raw material, with wooden form, that the bamboo offset plate is compared cost depletions is low, reduces the pouring concrete cost, reduces construction costs.
D, environmental protection: smokeless, without any toxic and harmful discharging.
E, breadth are large: Breadth Maximum is 1300mm, and length is not limit; Width, length can be regulated arbitrarily according to requirement of engineering, reduces seam quantity, can greatly improve the formwork operating efficiency.
F, indeformable: enough mechanical strengths are arranged, not warpage, do not ftracture.
G, water resistance are good: soak not stratifiedly, non-foaming in that water is medium-term and long-term, board dimension is stable.
H, good toughness: can be made into the template of curved surface, the template of various shapes such as circle or S shape, the scope of application is wide.
I, the demoulding are easy: remove supported underneath, basic Automatic-falling.
J, do clear-water concrete: plastic formwork belongs to macromolecular material, and finish is high, and cast object surface smooth and beautiful appearance can reach the dry wall requirement behind the pouring concrete, deducts wall secondary plastering technique, and directly faced deorative reduces the duration 30%.
K, corrosion-resistant: product is acidproof, alkaline-resisting, and antiseptic property is good, is highly suitable in the engineerings such as coastal area, underground construction, mine, sea dykes and uses; Using and depositing does not all need to do any preservative treatment, does not pollute concrete surface.
L, have good workability: can saw, can bore, vertical, horizontal can connect arbitrarily combination, and the performances such as nail, saw, boring are better than bamboo-wood plywood, little punching block; Can be processed into according to the construction needs steel frame moulding board of various shapes.
M, easy construction: easy installation and removal, quick, safety, support operation is convenient, is conducive to organizing construction, but the Effective Raise construction speed.
Claims (5)
1. the processing method of renewable waste plastics glass construction formwork is characterized in that:
1., the go-on-go material: the recycled materials complicated, at first carry out artificial go-on-go by the variant material of PP, PVC, PS and GMT, again through after peace and quiet and dry and getting the classification material;
2., pulverize dry: adopt mill that each classification material is pulverized respectively, fineness is that 140-160 mesh sieves pass through after pulverizing, and re-using dehumidification drying machine, to carry out getting powder after drying processed for subsequent use;
3., mix: according to part by weight, get PP and be 65-75 parts, PVC is 5-15 parts, and PS is 2-6 parts, and GMT is that 5-15 parts and auxiliary agent are 4-8 parts, and various powders are dropped in the powder stirrers, and mix and blend 6-10 minutes makes compound;
4., granulation: adopt single screw extrusion machine that compound is carried out granulation and get particulate material;
5., material loading: adopt automatic charging machine, ready particulate material is delivered in the hopper of extruding machine;
6., heating and melting: in the machine barrel of extruding machine, adopt 200 ℃ high temperature to particulate material Stirring and melting;
7., cast: along certain runner, melt plastics and change the parallel lines movement output into by the heat that will rotatablely move by head again through the porous filter plate for extruding machine, and the pouring in the moulding form of uniform and stable;
8., compression molding: in mould, give the pressure of 200MPa, exerted pressure 1-3 minutes, to the product compression molding;
9., cooling and shaping: the row's of employing roller holder device for cooling cools off at normal temperatures product and obtains typing;
10., shear: use cutter product to be cut out the dimensions that needs.
2. the processing method of renewable waste plastics glass construction formwork as claimed in claim 1, it is characterized in that: described mix: according to part by weight, get PP-70 part, PVC-10 part, PS-4 part, GMT-10 part and auxiliary agent-6 part drop into various powders in the powder stirrers, mix and blend 6-10 minutes makes compound.
3. the processing method of renewable waste plastics glass construction formwork as claimed in claim 1, it is characterized in that: described auxiliary agent is stabilizing agent, colorant, sliding agent, antioxidant, fire retardant.
4. the processing method of renewable waste plastics glass construction formwork as claimed in claim 1, template (1) both sides that it is characterized in that compression molding are straight flange (2), template be up and down plane (3) or curved surface, the wide B≤1300mm of described template, thick H≤25mm.
5. the processing method of renewable waste plastics glass construction formwork as claimed in claim 4 is characterized in that described curved surface is circular (4) or S shape (5).
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104162933A (en) * | 2013-05-20 | 2014-11-26 | 深圳市科耐乐新材料有限公司 | Automatic production line for manufacturing high-performance decorating plates by using recycled materials |
CN106881783A (en) * | 2017-02-24 | 2017-06-23 | 江西瑞晶家饰有限公司 | A kind of method that waste plastics is recycled |
CN108718780A (en) * | 2018-04-28 | 2018-11-02 | 霍山县德润塑胶有限公司 | A method of plastic flowerpot being made using waste plastic product |
CN108756478A (en) * | 2018-07-06 | 2018-11-06 | 东莞市领尚数控有限公司 | A kind of easy-to-dismount wear-resisting type hardware plastics car key protective case |
CN108840607A (en) * | 2018-06-21 | 2018-11-20 | 嘉善海润生物科技有限公司 | A kind of resin concrete flame-retardant composite board and preparation method thereof |
CN110039678A (en) * | 2018-01-17 | 2019-07-23 | 建德市鹏程塑料有限公司 | A kind of manufacturing process of plastic building template |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104162933A (en) * | 2013-05-20 | 2014-11-26 | 深圳市科耐乐新材料有限公司 | Automatic production line for manufacturing high-performance decorating plates by using recycled materials |
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CN110039678A (en) * | 2018-01-17 | 2019-07-23 | 建德市鹏程塑料有限公司 | A kind of manufacturing process of plastic building template |
CN108718780A (en) * | 2018-04-28 | 2018-11-02 | 霍山县德润塑胶有限公司 | A method of plastic flowerpot being made using waste plastic product |
CN108840607A (en) * | 2018-06-21 | 2018-11-20 | 嘉善海润生物科技有限公司 | A kind of resin concrete flame-retardant composite board and preparation method thereof |
CN108756478A (en) * | 2018-07-06 | 2018-11-06 | 东莞市领尚数控有限公司 | A kind of easy-to-dismount wear-resisting type hardware plastics car key protective case |
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